Steel Authority of India Ltd is the largest steel producer in India with the widest range of steel products.

1. A
seminar on
Industrial Training
At
“ ROURKELA STEEL PLANT (RSP) ”
( A Unit Of SAIL )
PRESENTED BY:
Yasowant Nayak
1609720912
yasowant2062@gmail.com
ELECTRICAL ENGINEERING

2. Content
 SAIL - An Overview
 Rourkela Steel Plant - An Overview
 Production in Plant
 Raw Materials
 Electrical Repair Shop
 Power System Department
 Plate Mill
 Major Products
 Achievement

3.  Steel Authority Of India Limited
Largest steel making company in India
An annual turnover of ₹ 51866 crore.
One of the seven Maharatnas of the country's Central
Public Sector Enterprises.
SAIL traces its origin to the Hindustan Steel Limited
(HSL) which was set up on 19 January 1954.
 Annual production of 13.5 million metric tons.
 24th largest steel producer in the world
SAIL - AN OVERVIEW

4. Five Integrated Steel Plant
PLANT START COLLABORATOR
BSP(Bhilai) 1959 USSR
RSP(Rourkela) 1959 GERMANY
DSP(Durgapur) 1960 UK
BSL(Bokaro) 1964 USSR
ISP(IISCO) 2006 PRIVATE
 Three Special Plants at Salem, Durgapur and Bhadravathi
Also Owns a Alloy Plant at Chandrapur
Head Quarter in New Delhi
 Major products are Steel, flat steel products, long steel
products, wire products , plates

5. • Top Steel Producer in 2013-2014 :-
China 823MT + 9%
Japan 110MT - 2%
USA 88MT + 7%
India 83MT + 5%
• Top Players in the World :-
1st : 93.6MT Arcelor Mittal(Luxembourg)
2nd : 47.9MT Nippon Steel(Japan)
3rd : 42.8MT Hebei Steel(China)
. . . . . . . . . . .
. . . . . . . . . . .
11th : 23.3MT Tata Steel(India)
. . . . . . . . . . .
24th : 13.5MT SAIL(India)
. . . . . . . . . . .
33rd : 12.7MT JSW(India

6. Rourkela Steel Plant - AN OVERVIEW

7. Rourkela Steel Plant is located in Rourkela in the Indian state of .
a unit of Steel Authority of India Ltd.
India's first and main producer of steel rails, as well as a major producer of
wide steel plates and other steel products
 Inaugurated at 1959 in collaboration with USSR
eleven-times winner of the Prime Minister's Trophy for best integrated steel
plant in the country
 Sole supplier of the country's longest rail tracks, which measure 260
metres(850 ft)
Annual production capacity of 3.153 MT of saleable steel
 Covers an area of about 36 sq.kms
 Total Rail track inside – 365 KM
SAIL’s most profitable plant

8. Production in plant :
Product mix Tonnes/annum
Semis 533,000
Rail & heavy structural 750,000
Merchant Products (angles,
channels, & TMT bars)
500,000
Wire Rods (TMT, plain &
ribbed)
420,000
Plates (up to 3600 mm
wide)
950,000
Total saleable steel 3,153,000
there are around 46 factories are registered inside Rourkela Steel
Plant.

9. Raw Materials from Mines :
Iron-Ore
- Dalli-Rajhara Iron Ore
Complex, 80 kms from Rourkela
Limestone - Nandini, 23 kms from Rourkela
Dolomite - Hirri, 150 kms from Rourkela

10. Electrical Repair Shop:-
One of the key shop in the plant.
For the repairment and maintenance of electric
motors installed in whole plant.
 Around 40 thousand motors are installed in whole
plant.

11.  Electrical Repair Shop consists of different sections like Receive
and Issue Section, Assembly Section , Winding Section , Coil
section , Testing Section etc.
 also Consists of Magnet and Transformer Repair shop.
 main purpose of this shop is to repair the electric motors and
after the reassembling , it is sent back to the respective shops.

12. Power System Department
Main purpose of this section is to monitor , control and distribute
Power to the whole plant
Total of 280 MW load capacity in plant
 Seven Power system department to control electric power in
plant
 Power is taken from three power plants i.e. PP1 , PP2 and
PP3.
 PP3 is a joint venture of SAIL and NTPC ( NHPCL )
 Power is controlled using electric yards components.

13. Plate Mill
Plates of wide variety, in any required size, and strength, chemical and
physical properties, can be produced here.
 capacity to produce high pressure, boiler quality and high tensile steels.
 Rourkela has the widest plate mill in the country, and it uses
continuously cast slabs as input.

14. Production :-
Capacity 9,50,000 T
Plates thickness 8-120 mm
Width 1500-3270 mm
Length 5-12.5 M
On 29th March,1983 , First Plate was produced from this
Mill
 it has three Reheating furnace .

15. Major Products:-
Wheels and Axles Pipes

16. Wire Rods SAIL TMT

17. Achievements
Eleven-times winner of the Prime Minister's Trophy for best
integrated steel plant in the country.
 Greentech Safety Gold Award by Greentech Foundation for
outstanding achievement in Safety Management to Rorkela Steel
Plant
National Safety Award to Bhilai Steel Plant announced by the
Ministry of Labour & Employment, Government of India – 2008.
 BSP bagged the prestigious Golden Peacock National Quality
Award 2011 conferred by institute of Directors on 28th
january,2011.
 BSP has been awarded the Golden Peacock Eco-Innovation
Award 2010 instituted by World Environment Foundation .

18. THANK
YOU