Xavi is professional EMS factory ,products include PON,STB, WIFI module,IOT,IPC..,etc. For more detail information, Please contact with yc_pan@xavi.com.tw
3. 1983- Company Established
1990- Sister Company HiPro (Chicony Power) Established
1998- Keyboard Worldwide #1 - 2.5 Million Unit Shipment Monthly
1999- Listed in Taiwan Main Board Market
2000- Set up Digital Camera Business Unit
2002- Acquire Hipro Group to 99.8%
Taiwan Best Performance #19 Among 1,500 Companies-Common Wealth
2003- Taiwan Best Performance #14 Among 1,500 Companies- Common Wealth
2005- #83 in Worldwide Info Tech 100- Business Week
2006- NB Cam & Web Cam both achieve Worldwide #1
2008- #73 in Worldwide Info Tech 100- Business Week
2009- Listed in MSCI Taiwan Index
2010- Kent Hsu ranks #12 of Taiwan Top 50 Chairman Among 1200 Listed Company- Global Views
Monthly, May 2010
- MK Lin ranks #13 of Taiwan Top 100 CEO Among 1200 Listed Company- Global Views Monthly,
May 2010
-
-
MK Lin ranks #9 Among Taiwan IT Top 10 CEO- Global Views Monthly, May 2010
Award for both 2009 worldwide Tech 100( No.94) & Taiwan Top IT 100 company (No.32)-
Business Week
2011-
2013 -
LED business begins to ship
Chicony Power IPO
群光集团的成长
5. 集团子公司
Chicony
Group
CLEVO
NB, LCD PC, IA
Chicony Power
DT power
NB Adaptor
Server power
LCD TV power
Game power
Printer power
LED Lighting
Chicony
DT Keyboard,
Mobile Keyboard
Web Camera
Digital Camera
Camera Module
Mouse
WiFi Module
XAVi
GPON / FTTH RG
xDSL RG
WLAN
IP STB
Smart IOT
BuyNow
3C Shopping Mall &
Logistics
8. Irvine
Thai Chonburi
Wuku New Taipei City
China
• Mass Production Bases
Warehouse
Sales
Technical Support
Laser Printing
Tampo Printing
Silkscreen Printing
Sydney
S’pore
Mount Juliet
Houston
CEB Bei-Jing
Penang
Austin
CAI
UK Glasgow
CEM III WujiangCEM II Dongguan
CEZ Prelouc
Tokyo
全球性的支持网络
MR DongguanCEM V Chongqing
Hungary Sarvar
Sao Paulo, Brazil
EL Paso
Plainfield
Seattle
Monterry, Mexico
Poland Lodz
CEC - R&D Center and
Headquarter
San-Chong New Taipei City
Netherlands Tilburg
CEC – New Headquarter
13. Chicony CEM2 Factory
Plant Area : 60,000 M2
Chicony CEM3 Factory
• Start from 1997
• Located at DongGuan, China
• Around 5800 employees
• Start from 2001
• Located at SuZhou, China
• Around 15000 employees
Plant Area : 90,000 M2
14. 吴江厂区分布图
CEM3 is composed by 4 sites and 5 plants
A, B Plant
C Plant
M Plant
E Plant
31. 展达工厂组织架构
Factory Director
簡定業
HR
Ling Zhang
QA Manager
Gary Kai
Production
Manager
YT Lin
PMC
Gem Lee
Finanace
JY Zhang
Engineering
Director
RS Lin
Sourcing
Purchasing
Manager
Amanda Lu
Buyer
TE
ME
PE
PD2
PD3
PD1
PMC. Logistic
W/H
PM
RD
Customs
Amanda Lu
MQA
SQA
PUR Director
官大國
Quality Center
詹宏治
CQA
RD CTO
李徽钦
IE RMA
CEM3 VP
王惠凱
34. 集团资源 (SMT)
Back up 1
Machine Machine
Quantity
Points Capacity Capacity
model Month/Total Unit/TTL
Panasonic NPM 4 203,294,116 292,510
YAMAHA i-PULSE 18 388,800,000 559,424
TOTAL 22 592,094,116 851,934
Around 850K monthly based on different product mix
Back up 2
Machine Machine
Quantity
Points Capacity Unit Capacity
model Month/Total Month Total
FUJI NXT 4 62,836,364 90,412
FUJI NXT II 8 288,000,000 414,388
TOTAL 12 350,836,364 504,801
Around 500K monthly based on different product mix
Total 1.3KK per month
35. ISO 9001:2008/TL 9000 : Rev. 5 (Issued on : Aug. 2007 )
ISO14001:2004 (Issued on : Sep. 2006)
OHSAS18001:1999 (Issued on : Sep. 2006)
QC080000:2005 (Issued on : Feb. 2011)
生产认证
44. ICP 实验室 (HSF)
Sample Preparation Workstation
Chemical Test Workstation
Chemical Test Workstation
Chemical Test Workstation
45. 供应商绩效管理系统
QA:
Quality x 50%
PUR:
Cost x 20%
Delivery time x 20%
Service x 10%
Incoming material
manufacturing
Customer complaint
V- card reply
Corresponding
20%
30%
30%
10%
10%
Grade Activity
A : Approach Dock to Stock
B : Maintain
C : VQA On site guidance
D : Supplier provide improvement report/
VQA coach or disqualify
IQC LRR
VQA
A/B/C/D
grade PUR
(sampling plan adjustment)
normal/tighten/reduction/exemption
Delivery quality
record
Vendor
46. Axxx Antenna Incoming Reject Rate
Exxx SD Card Empty welding process nonconformities
SD Card
Ixxxx Antenna
Drop Issue
供应商绩效改善
50. 检测流程
C-SUN MOL2Conductive Glue
Assembly Function Test
Upgrade
Entone sw
Sign Key
On Line
Label Print
Assembly ,
Auto Screw
Verification
Process Controls Equips
Auto Screw Function Test
IR Signal Auto Detection
Video Streaming Auto Detection
WiFi Test
54. FAI Process
PCBA
BOM
ECN
WI
Golden Sample
P/N,Name,Spec.,
Quantity ,Position
P/N,Name,Spec.
P/N,Name,Spec.,
Quantity ,Position
First Article
When?
1、New Product Introduction
2、New MO Change
3、Engineer Change Notice
4、New Manufacture Process
5、New Equipment Installation
6、Shift Change
7 、 1 Circle/ per 2H
Final assembly
STB Product
Polarity,Module,
Remark,Glue ,
Testing
55. SMT DIP
AOI-V/I
Board
V/I
=
PCBA ETE
FPYRSampling Inspection Station
IPQA(CSP)
Lot Inspection
IPQA(CSP)
Lot Inspection
OQA(OBA)
Lot Inspection
Sampling Inspection Station
(Lot Reject Rate)
Production/Engineering Endless Improvement
QA Endless Improvement
直通率指标
Cause Improvement:
A)Workman Issue
B)Training-less
C)Material Issue
D)SOP STD-Less
E)Process Protect-less
F)Tooling Issue
G)Equipment parameter
H)Equipment Calibration
Pilot Run Target FPYR > 85%
1st MP Target FPYR > 90%
MP Target FPYR > 95%
MES (Shop Floor Control)
*
Board
Test
Final
assembly
Test
Ethernet
Sync Test
* =
Test ETE
FPYR
MAC/SN
assign …
IPQA(CSP)
Lot Inspection
IPQA(CSP)
Lot Inspection
FQA(CSP)
Lot Inspection
…
MP
Target
99% 99% 98.5% 99.5%98% 98%
PACK
99.5%
56. DVT,PVT,ORT
Test Sample
Test Result
NG
OK
Improvement
Sample
ORT
DVT,PVT
RD Analyze
Environment Group
Life Test Group
Drop test
VibrationCompression
Packaged Test Group
PM expediting
E/T test Oven
T/S testSalt Spray
UV Resistance
Life test
Abrasion
Cable Connector
Pass Report
PE Analyze
Hold
Rework
Judge by criteria
Sample Check
OK
NG
Follow test plan
Distribute schedule
Fail Report
ORT 流程
58. EVT/DVT/PVT/ORT 测项
EV DV PV MP/ORT*
1
1-1 PCBA Thermal Cycling 30 5
1-2 PCBA Thermal Shock 30 2/day, total:10
1-3 PCBA Temperature Humidity Test with Bias 15 5
1-4 Thermal cycling test 30 30
1-5 Temperature Humidity with Bias
1-6 Low temperature storage test
1-7 Mechanical Vibration (Non-operational) 20 20 5
1-8 Altitude 10
1-9 Drop test 10 10 5 1 unit/2 days, total:5
1-10 Salt Mist Test 10
1-11 Power Cycle Test 20 10 10 1 unit/2 days, total:5
1-12 High/Low Temperature Operation Test 15 15 10
1-13 HALT Test 5/ each item
1-14 HASA 5 1 unit/2 days, total:5
Index Test Item
Sample size
Environment
15 15 5
59. EVT/DVT/PVT/ORT 2
EV DV PV MP/ORT*
2
2-1 USB cable flex life test 15 5
2-2 USB cable pull test 5 5 5 1/Day, total:10
2-3 USB cable insertion & extraction test 15 5
2-4 USB Overmold Tug Test 5 5 5 1/Day, total:10
2-5 Coax insertion & extraction 10 10 5
3
3-1 UV Resistance 5 2
3-2 Abrasion Resistance 5 2
3-3 Chemical Resistance 5 2
4
4-1 Shipper Drop-Vibration Sequence Test 4 Carton 4C 1C/week,
4-2 Shipper Stepped Drop Test 3C 3C
4-3 Retail Package Stepped Drop Test 3C 3C
4-4 Shipper Compression Test 1C 1C
4-5 Shipper Temperature Humidity Test 3C 3C
4-6 high/low temperature testing 3C 3C
Cable/Connector Requirements
Aesthetic Requirements
Packaging Test Matrix
Index Test Item
Sample size
66. Sample Product Specs.
are incorrect
Excess quantity goods
Wrong items shipped
Damage in forwarder transport
Defective goods
Function Fail on arrival inspection
High fail rate(exceed 2%)
Goods cosmetic issue
In warranty repair
Out of warranty repair
Sales/PM
PM/Sales
Windows get the
background
information
Customer
E-mail Issue
notice
CQE proceed a
investigate team to
tracking problem
1.At first 24 hour :
a. Announce and well know
issue information
b. Compare PFMEA list to
verify issue on
process/records
2.In 3 days :
a. duplicate fail symptom to
failure analysis
b. Containment prevent
action
c. Find out Root cause
reason
3.In 7 days :
a. Permanent action plan
discuss with RD/Eng.
b. Validate the corrective
action
c. Standardized WI/Process
4.Provide 8D CCR report to
customer
已发货问题回报系统
67. Shipment/
Customs Papers
Customer Sales RMA Team
RMA Request
Goods
Shipping
Goods
Receive & Report
Goods
Received
Activities
• Verify Return Good
List (model、quantity、
serial number、defect
description、production date
and so on)
• Provide Packing
List/Invoice/Repair
Service Request.
• Packing List
. Shipment Notify &
Papers
Repair
Sales
Sales
24
Hrs
Customs
RMA Turn around Days
(calendar days)
1. Overseas(40 days)
2. Domestic(10 days)
a.import customs: 7D
b.Repair process: 26D
c.export customs: 7D
Stock-in
• Confirm Warranty
by Return Goods List
• Have offered out
of warranty price
quoted
CancelRMA No.
Apply
RMA No.
Confirmation
10
Days
1.Packing List
2.Invoice
3.Repair Service
Request
RMA
RMA 流程
(spoken, telephone, faxes, letter or other way)
Issue
RMA No.
Working Day
• Inspection & Enter
Into WH by
Clearance Paper &
responded to sales
RMA
Shipping
Document
Prepare