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Syed Zain Ali
Mechanical Engineer (Static & Package equipment Designs)
Email:SyedZainAli7901@gmail.com
Cell No: +966-58-3027747 (KSA),
+92-321-5240275 (PAK).
PROFESSIONAL SUMMARY
A proactive and self-driven professional Mechanical Engineer with the ability to lead multi-disciplinary and
multicultural teams, having 6+ years’ experience of design, engineering, procurement, construction, pre
commissioning and commissioning of static and rotary equipment in both greenfield and brownfield environment.
EXPERTISE
Static Equipment Design as per codes and standards.
Piping Stress Analysis.
Structural Stress Analysis.
Finite Element Analysis.
Project Management.
Drawing development on AutoCAD and part development in Autodesk Inventor.
Construction, Pre Commissioning, Commissioning and Installation of Equipment.
Cost Estimation for the Engineering Procurement and Installation of Equipment.
Non Destructive Examination.
TOTAL EXPERIENCE: (6+ Years)
1. SIPCHEM Jubail, Kingdom of Saudi Arabia (from June 2015 to date)
DESIGNATION: Mechanical Engineer (Design & Construction).
RESPONSIBILITIES:
Working as Mechanical Engineer in SIPCHEM my role includes the following.
Prepare the conceptual design package of siteprojects.
Reviewing the Engineering documents from vendor as per SIPCHEM and applicablecoderequirements.
Prepare and develop detail engineering packageof site project.
Initiateand Attend kick off meetings with engineering vendors to address their scopeof work clearly.
Develop a costestimation of projects and present them in business meetings with affiliateowners.
Manage project lifecyclestarts from initiation till theclosingof projects.
ParticipateHAZOP meetings & ensure its requirements.
Prepare scopeof work for siteprojects for bidding.
Providetechnical supportto assigned area.
Attend PSSR meetings for projects.
Support CAD team to update engineering documentation of site projects.
Providetechnical clarification and evaluatetechnical bid proposal.
Prepare & review projectscheduleof siteprojects.
Providesolutions to any discrepancy of projects.
Comply with all relevantQuality and HSE procedures to ensure a healthy and safework environment.
To prepare the department procedures & policies and to update company’s engineering standards updated as per
international coderequirements.
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PROJECTS COMPLETED:
Successfully completed following projects in SIPCHEM.
IMC November Turnaround 2015.
(In IMC Nov.’15 turnaround I was assigned as subject matter expert for the engineering, design, procurement,
construction, installation and commissioning of 15 different static equipment)
Replacement of Salt Cooler in IDC plant (Diol plant-SIPCHEM affiliate).
Replacement of NG Preheater in IGC plant (Gases Plant-SIPCHEM affiliate).
Replacement of Net Gas Bottom Scrubber in IDC plant (Diol plant- SIPCHEM affiliate).
Replacement of Water Removal Column Condenser in IAC plant (Acetyl plant- SIPCHEM affiliate).
Engineering, Design, Construction and Installation of Carbonylation Reactor columns in IAC plant (Acetyl plant –SIPCHEM
affiliate).
FEED for the addition of Knock out skid at the inlet of propylene compressor for the removal of vapor at the inlet of
compressor in IPC plant (Polymers plant – SIPCHEM affiliate).
IAC (International Acetyl Company) Turnaround Feb-March 2016.
IGC (Gases-SIPCHEM Affiliate) Turnaround March 2016.
Engineering, design, construction and commissioning of HP knock out drum for IDC plant (Diol plant-SIPCHEM affiliate).
Engineering, design, construction and commissioning of Magnetic Filters for IDC plant (Diol plant-SIPCHEM affiliate).
Engineering, design, construction and commissioning of NEW DMS Pre Heater in BDO stream for IDC plant (Diol plant-
SIPCHEM affiliate).
2. DESCON ENGINEERING LIMITED (June 2011 to June 2015.)
DESIGNATION: Design Engineer.
RESPONSIBILITIES:
Worked as Design Engineer in Process Equipment Department of Lahore and Sharjah UAE business areas of Descon to prepare
mechanical design calculations, preparing CAD drawings and reviewing design documents for pressure vessels, Heat
Exchangers and Storage Tanks as per codes and standards for both international and national clients dealing both FEED and
DETAIL engineering phases,developed calculationsfor the components havingdifferent design philosophies besi des codes and
standards using good engineering practices, mechanical design methodologies like FEA etc.
PROJECTS HANDLED:
Workingas a design engineer I have successfully completed the design of 150 + different static equipment in following
list of projects.
Supply of Qty. 02 Nos. of U-stamped Wet Gas Filters for ENGRO PAKISTAN.
Distillation Column, 4th Inter-stage Knockout Vessel for CO2 Compressor and Vertical Slug Catcher certified as
per ASME Section VIII Div. 1 for FFC PAKISTAN.
Designed 14 Nos. of Pressure vessels for project “Makori Field Development Surface Facilities” for MOL GAS &
CO. BV PAKISTAN.
Supply of 3 Nos. of Pressure vessel for the project “Makori East-III, Manzalai-10 Development Project” for MOL
GAS & CO. BV PAKISTAN.
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Mechanical design/drafting of 24 Nos. of ASME stamped pressure vessels and 02 air cooled heat exchangers
(ACHEs) as per ASME section VIII division 1 for the five different wellhead up gradation projects for OMV
PAKISTAN.
Supply of 02 Nos. of ASME certified, API 660 & TEMA complied AES type Shell and tube heat exchangers for
FATIMA FERTILIZERS PAKISTAN.
Mechanical design of 03 Nos. of U-stamped, NACE MR 0175 complied high pressure contained vessels for MPCL
(MARI PETROLEUM COMPANY LIMITED), PAKISTAN.
Design / drafting & cad development and checking for the 10 Nos. of Pressure columns and Qty. 52 Nos. of
Pressurevessels stamped as per ASME Section VIII division 1 and division 2 for ARL UP GRADATION PROJECT 2013
in the collaboration with HYUNDAI ENGINEERING CO. LTD. Korea for ARL (ATTOCK REFINERY LTD.) PAKISTAN.
Qty. 16 Nos. of pressurevessels, 04 Nos. of process columns and 10 Nos. of shell and tube heat exchangers as per
ASME section VIII, API 660 and TEMA standards for PAKISTAN REFINERY LIMITED (PRL ISOMERAZATION PROJECT)
in collaboration with UOP AMERICA AS AN EPC FOR PRL (PAKISTAN REFINARY LIMITED), PAKISTAN.
03 Nos. of pressure vessels designed as per ASME Section VIII (Div. 1) for FLOW ASSURANCE PROJECT, with
CHIYODA ALMANA QATAR as an EPC contractor and RAS GAS as client.
Supply of 08 Nos. of pressure vessels, 17 Nos. of S&T heat exchangers and 02 Nos. of double pipe heat exchangers
designed as per ASME section VIII Division 1, TEMA, API 660 and Borouge documents as preferred standards for
design and fabrication with DEST (Formally DIPL) as EPC Contractor for project” BOROUGE PO FLARE GAS
RECOVERY PROJECT” of “ABU DHABI POLYMERS COMPANY LIMITED (BOROUGE), RAWAIS UAE” as client.
Mechanical design of 12 Nos. of ASME U stamped pressure vessels for ADMA UAE with NPCC-TECHNIP
Consortium as EPC contractor for their project of “UMM LULU PHASE II FULL FIELD DEVELOPMENT PROJECT
PACKAGE 2” in UAE.
Supply of design and detail engineering of 20 Nos. of U-stamped pressure vessels as “Filters and Scrubbers”, with
process engineering done by “FRAMES PROCESS SYSTEMS INTERNATIONS B.V.”, “TECHNIP NPCC CONSORTIUM AS
EPC CONTRACTOR AND “ADMA” as client for the project of “UMM LULU PHASE II FULL FIELD DEVELOPMENT
PROJECT PACKAGE 2”.
Mechanical design and fabrication of 01 Nos. of pressure vessel for OMW Pakistan as per ASME Section VIII
Division 2 this vessels is U2- Stamped and all requirements of division II has already been met specially the
requirement of fatigue screening and nozzles are checked with fatigue analysis method using NOZZLE-PRO as FEA
software.
3. Colgate Palmolive PakistanLimited(July2010 To June 2011)
DESIGNATION: Trainee Engineer (Operation and Maintenance).
RESPONSIBILITIES:
Worked there as a Trainee (Static and Rotary Equipment Maintenance Engineer). In SULPHUREX Plant in Detergent Unit of
Colgate Palmolive Pakistan with several duties like scheduling shutdowns for maintenance, planning maintenance during
power breakdown, hands on experience of maintenance and cleaning of pumps, motors, piping, pressure vessels, heat
exchangers, ECPs, and furnaces, etc.
QUALIFICATION:
B.E MECHANICAL ENGINEERING (GPA 3.05/4.00). MUET JAMSHORO PAKISTAN (2006 -2009).
PROFESSIONAL AFFLIATIONS
Pakistan Engineering Council (PEC)
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SOFTWARE CAPABILITES
Having hands on command on following computer software.
COMPRESS / PV ELITE (for Static Equipment Design).
AutoPIPE and CAESAR (for Piping Stress Analysis).
STAAD Pro (for Structural Analysis).
Ansys (for Finite Element Analysis).
AutoCAD & Autodesk Inventor.
Microsoft office.
REFERENCE: References will be furnished if required.