Project Report for Establishing a Fly Ash Brick Manufacturing Plant
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This document provides a project report for establishing a fly ash brick production facility with an annual target of producing 1 crore bricks. It details the production capacity of different brick sizes that can be made. It also outlines the machinery required including a fly ash brick making machine, mixture pan, belt conveyor, moulds, and automatic systems. Production is estimated at 20,500 to 40,000 bricks per 8 hour shift depending on size. Estimates are provided for expenses including power consumption, shed size, labor costs, materials and their rates. The manufacturing process and staffing needs are outlined.
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Project Report for Establishing a Fly Ash Brick Manufacturing Plant
- 1. PROJECT REPORT FOR FLY ASH BRICK A. Numberof workingDays/Year : 300 Days B. Numberof Shift/Day : Single C. Numberof WorkingHrs. / Shift : 08 to 10 Hours D. Itemof Production : Fly Ash Brick E. Annual Targetof Production : 1 Cr. Brick Plant & Machinery S.No Description Qty. Amount 01. 02. 03. 04. 05. 06. 07. 08. FlyAshBrick Making Machine Pan Mixture,2 X 650 Kg. capacity BeltConveyer Brick Mould HydrolicPalletTruck AutomaticBatchingSystem AutomaticStacker CementCiloforstorage of cement 01.Set 01.No. 01.Set 01.Set 04.No. 01.No. 01.No. 01.No. Rs.60,35,000/- TOTAL Rs.60,35,000/- CST @ 2% against‘C’Form Rs.1,20,700/- Grand Total Rs.61,55,700/-
- 2. Production Capacity Size (LxWxH) Pcs/Mould Pcs/Hrs. Pcs/8Hrs. 400x100x200 18 2500-2600 20,500 400x150x200 12 1700-1750 13,800 400x200x200 10 1440 11,500 3”x4”x9” 30 (with Frog-Name in the Bricks) 4600 - 5000 36,000 to 40,000 EXTRA EXPENSES Power Consumption 82.5KVA Space Required 6,000sqm. with water facilities(18000 Ltr./ Shift) ShedSize 25M’ 15M’ x 20FT height’(Openshedwith floor) & (Foundation) 3 to 4 lack Lobour 10 Unskilled+ 2 Semi Skilled+1 skilled Wooden Pallet 1500 pec. (43” X32”) 10 lack Generator 82.5kw 4.5 to 5.5 lack Hydrolic oil 350 lt. 35000/- Loder 15 H.P. Loder 3.5 to 4.5 Lack Cost of Material (Daily) 1 to 1.5 lack Mislanious 5 lack
- 3. Rate of Material S.No. Particulars Quantity(MT) Value(Rs.) Rs. / kg 01. Fly Ash 1 MT Rs.250/- Rs. 0.25/- 02. Stone Dust 1MT Rs.1300/- Rs. 1.30/- 03. Lime 1MT Rs.3500/- Rs. 3.5/- 04. Gypsum 1MT Rs.3000/- Rs. 3/- 05. Fuel 1000 lt. Rs.50,500/- Rs. 50.25/- S.No. Particulars Quantity(MT) Value(Rs.) Rs./1kg 01. Fly Ash 1MT Rs.250/- Rs. 0.25/- 02. Stone Dust 1MT Rs.1300/- Rs. 1.30/- 03. Cement 1MT Rs.8000/- Rs. 8/- MANUFACTURING PROCESS (Brick weight3kg) S.No. PARTICULARS QTY.(%) VALUE(Rs.) 01. FLY ASH 70% Rs. 0.51/- 02. STONE DUST 15% Rs.0.57/- 03. LIME 10% Rs.1.05/- 04. GYPSUM 5% Rs.0.45/- 05. LABOUR Rs. 0.6/- to Rs.0.10/- 06. FUEL(GN SET) 1 BRICKRATE(3kg) Rs. 2.58/-
- 4. Staff AndLabour (Per Month) S.No. Post No. Rate Amount 01. Production Manager(Machine Operator) 01. Rs.9,000/- Rs.9,000/- 02. Semi Skilled worker(Asstt. Machine Operator) 02. Rs.7,500/- Rs.15,000/- 03. Un Skilled Worker 10. Rs.5,000/- Rs.50,000/- 04. Watch Man 01. Rs.3,000/- Rs.3,000/- TOTAL OTHER EXPENSES(PER MONTH) S.No. Description Amount 01. Rent of Building 02. Electricity Charges 03. Fuel Exp. 04. Advertisement & Traveling 05. Transport 06. Water 07. Postage Expenses / Telephones 08. Stationery 09 Taxes,Insurance & Licence 10. Repair and Maintenance 11. Miscellaneous TOTAL CompiledbyAruneshChandMankotia