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Emerging Applications in Cryogenics
   (NITROGEN INJECTION FOR
   RESERVOIR ENHANCED OIL RECOVERY.)
The life of an oil well goes
through three distinct phases
 Primary recovery
 Secondary recovery
 Tertiary recovery
Primary recovery
Secondary recovery
Tertiary recovery
Enhanced Oil Recovery (EOR)

 they can substantially improve extraction
  efficiency
 Much of these oils would be recovered by
  various EOR methods which involve the
  injection of a fluid, or series of fluids
Three major EOR methods

 Thermal injection
 Chemical injection
 Gas injection
Thermal injection
Chemical injection
Gas injection
Natural gas
-limited availability
-increasing value of natural gas
Inert nitrogen
-less expensive substitutes
-provides a higher reservoir displacement volume
   per standard volume of nitrogen
-provides the lowest volume requirement for
   pressure maintenance.
-non corrosive.
Cryogenic processes

 can produce 99.999% pure nitrogen
 Cryogenic processes can produce very pure
  end products
 the most cost-effective choice
 Are more energy efficient
Non-cryogenic processes

 employ membranes or adsorbents
  (PSA/VPSA) to remove the unwanted
  components of air
 They produce nitrogen which is typically 95 to
  99.5% oxygen-free
 Non-cryogenic plants are less energy efficient
  than cryogenic plants
 Non-cryogenic plants are relatively quick and
  easy to start up
 The cost of nitrogen is depending upon the
   pressures, quantities and location
 Because of increasing cost of natural gas,
   nitrogen injection is becoming more popular and
   attractive
In 1983-over 500 million cubic feet per day was
   being injected into thirty oil or gas reservoir
In 1985-becomes 600 million cubic feet per day
In 1990-this number grew to 800 million cubic feet
   per day in forty oil gas reservoir
EOR METHODS

With varying degrees of success, for the recovery of
   light and heavy oils.
Two major types of EOR method
Thermal methods
-supply heat to the reservoir, and vaporize some of
   the oil.
-the major mechanisms involve a large reduction in
   viscosity, and hence mobility ratio.
-best suited for heavy oils and tar sands.
Non-thermal methods
-are best suited for light oils.
-applicable to moderately viscous oils, which
  are not suitable for thermal methods
Objective:
Lowering the interfacial tension and improving
  the mobility ratio
There are two types of non-
thermal EOR gas injection
miscible gas injection
-the gas is injected at or above minimum
   miscibility pressure
immiscible gas injection
-flooding by the gas is injected below MMP
Comparison of nitrogen with
other gas injectant
Hydrocarbon gas
-require less treatment than other gases
-a corrosion problem
-increasing natural gas price
Major factor limiting CO2 injection
-availability
-the cost to build pipelines to carry
Advantage of carbon dioxide flooding
-miscibility can be attained at low
  pressures
-useful over a wider range of crude oils
  than hydrocarbon

Disadvantage of using CO2
-availability of carbon dioxide resources
-transportation cost
-poor sweep and gravity segregation and
  corrosion
Nitrogen
-most available and cheapest universal gas
-no pipeline are required
-no incremental cost and required for corrosion
  control
Nitrogen application for EOR

 In 1970- it was first introduced
 In 1970 to 1977-almot all of the nitrogen for
  the EOR projects was taken from onsite inert
  gas plants
 In 1980-most of the EOR projects was
  supplied by onsite air separation plants
Offshore Cantarell oilfield in
the gulf of Mexico
 The largest oilfield in Mexico and one of the
  largest in the world
 PEMEX heavy oilfield
 Have high productivity due to presence of a
  gigantic natural gas cap
 Rank second fastest producing oil field in the
  world behind Ghawar field in Saudi Arabia
Cantarell oilfield
Factor affecting the cost of
nitrogen
 The cost of energy necessary to produce and
  compress nitrogen
 The air compressors for generating nitrogen
  can be operated with motors, gas turbines or
  gas diesel engines
Membrane produced nitrogen can be used in
   plants where natural gas is unavailable
 Advantage of a membrane plant
-compactness
-simplicity
-reliability
Resulting is low capital cost at smaller
   capacities
And moderate purities
CONCLUDING REMARKS:
Recent advances in technology and the current economic
  climate have resulted an increased interest in EOR,
  especially [N.sub.2] gas injection in the petroleum
  reservoirs for improved recovery. While the use of
  Thermal and Chemical EOR methods are decreasing, Gas
  injection method in EOR is increasing. Because cryogenic
  air separation plants can be constructed at or
 near the field and no pipelines are required, nitrogen gas
  injection is rapidly increasing both in onshore and
  offshore application for reservoir enhanced oil recovery.
  The inert and non-corrosive nature makes it a preferred
  choice over other gases (i.e. [CO2.sub.2], Natural gas
  etc.). The long term supply security of nitrogen also
  makes preferable and reliable than other unsecured
  gases.
 Nitrogen injection is believed to yield high recovery of
  the lightest hydrocarbon components. Nitrogen use in
  the oil field continues to grow as new opportunities are
  recognized, the demand being mainly satisfied with large
  scale cryogenic nitrogen plants. Perhaps the greatest
  task of the cryogenic industry is to develop more cost
  effective nitrogen producing plants and means for its
  effective injection to the reservoirs. In the mean time the
  Petroleum Industry needs to study the long term effect
  of Nitrogen on the reservoirs, including determining any
  side effects the nitrogen injection may have on the
  sustainability of the enhanced recovery. One important
  factor may be the study of the effect of nitrogen purity,
  as well as consideration for injection of a mixture of
  gases vs. pure nitrogen.

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cryogenic-nitrogen injection

  • 1. Emerging Applications in Cryogenics (NITROGEN INJECTION FOR RESERVOIR ENHANCED OIL RECOVERY.)
  • 2. The life of an oil well goes through three distinct phases  Primary recovery  Secondary recovery  Tertiary recovery
  • 6. Enhanced Oil Recovery (EOR)  they can substantially improve extraction efficiency  Much of these oils would be recovered by various EOR methods which involve the injection of a fluid, or series of fluids
  • 7. Three major EOR methods  Thermal injection  Chemical injection  Gas injection
  • 11. Natural gas -limited availability -increasing value of natural gas Inert nitrogen -less expensive substitutes -provides a higher reservoir displacement volume per standard volume of nitrogen -provides the lowest volume requirement for pressure maintenance. -non corrosive.
  • 12. Cryogenic processes  can produce 99.999% pure nitrogen  Cryogenic processes can produce very pure end products  the most cost-effective choice  Are more energy efficient
  • 13. Non-cryogenic processes  employ membranes or adsorbents (PSA/VPSA) to remove the unwanted components of air  They produce nitrogen which is typically 95 to 99.5% oxygen-free  Non-cryogenic plants are less energy efficient than cryogenic plants  Non-cryogenic plants are relatively quick and easy to start up
  • 14.  The cost of nitrogen is depending upon the pressures, quantities and location  Because of increasing cost of natural gas, nitrogen injection is becoming more popular and attractive In 1983-over 500 million cubic feet per day was being injected into thirty oil or gas reservoir In 1985-becomes 600 million cubic feet per day In 1990-this number grew to 800 million cubic feet per day in forty oil gas reservoir
  • 15. EOR METHODS With varying degrees of success, for the recovery of light and heavy oils. Two major types of EOR method Thermal methods -supply heat to the reservoir, and vaporize some of the oil. -the major mechanisms involve a large reduction in viscosity, and hence mobility ratio. -best suited for heavy oils and tar sands.
  • 16. Non-thermal methods -are best suited for light oils. -applicable to moderately viscous oils, which are not suitable for thermal methods Objective: Lowering the interfacial tension and improving the mobility ratio
  • 17. There are two types of non- thermal EOR gas injection miscible gas injection -the gas is injected at or above minimum miscibility pressure immiscible gas injection -flooding by the gas is injected below MMP
  • 18. Comparison of nitrogen with other gas injectant Hydrocarbon gas -require less treatment than other gases -a corrosion problem -increasing natural gas price Major factor limiting CO2 injection -availability -the cost to build pipelines to carry
  • 19. Advantage of carbon dioxide flooding -miscibility can be attained at low pressures -useful over a wider range of crude oils than hydrocarbon Disadvantage of using CO2 -availability of carbon dioxide resources -transportation cost -poor sweep and gravity segregation and corrosion
  • 20. Nitrogen -most available and cheapest universal gas -no pipeline are required -no incremental cost and required for corrosion control
  • 21. Nitrogen application for EOR  In 1970- it was first introduced  In 1970 to 1977-almot all of the nitrogen for the EOR projects was taken from onsite inert gas plants  In 1980-most of the EOR projects was supplied by onsite air separation plants
  • 22. Offshore Cantarell oilfield in the gulf of Mexico  The largest oilfield in Mexico and one of the largest in the world  PEMEX heavy oilfield  Have high productivity due to presence of a gigantic natural gas cap  Rank second fastest producing oil field in the world behind Ghawar field in Saudi Arabia
  • 24. Factor affecting the cost of nitrogen  The cost of energy necessary to produce and compress nitrogen  The air compressors for generating nitrogen can be operated with motors, gas turbines or gas diesel engines
  • 25. Membrane produced nitrogen can be used in plants where natural gas is unavailable Advantage of a membrane plant -compactness -simplicity -reliability Resulting is low capital cost at smaller capacities And moderate purities
  • 26. CONCLUDING REMARKS: Recent advances in technology and the current economic climate have resulted an increased interest in EOR, especially [N.sub.2] gas injection in the petroleum reservoirs for improved recovery. While the use of Thermal and Chemical EOR methods are decreasing, Gas injection method in EOR is increasing. Because cryogenic air separation plants can be constructed at or near the field and no pipelines are required, nitrogen gas injection is rapidly increasing both in onshore and offshore application for reservoir enhanced oil recovery. The inert and non-corrosive nature makes it a preferred choice over other gases (i.e. [CO2.sub.2], Natural gas etc.). The long term supply security of nitrogen also makes preferable and reliable than other unsecured gases.
  • 27.  Nitrogen injection is believed to yield high recovery of the lightest hydrocarbon components. Nitrogen use in the oil field continues to grow as new opportunities are recognized, the demand being mainly satisfied with large scale cryogenic nitrogen plants. Perhaps the greatest task of the cryogenic industry is to develop more cost effective nitrogen producing plants and means for its effective injection to the reservoirs. In the mean time the Petroleum Industry needs to study the long term effect of Nitrogen on the reservoirs, including determining any side effects the nitrogen injection may have on the sustainability of the enhanced recovery. One important factor may be the study of the effect of nitrogen purity, as well as consideration for injection of a mixture of gases vs. pure nitrogen.