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(Programmable Logic Controllers)
PLC
 Contents
Introduction
Historical Background
PLC function
PLC vs Computer
Basic components of PLC
Ladder logic diagram
Advantages
Conclusion
References
 Introduction
A digitally operating electronic device which uses a
programmable memory for the internal storage of
instructions for implementing specific functions such
as logic, sequencing, timing, counting, and arithmetic
to control, through digital or analog input/output
modules, various types of machines or processes.
PLC (Programmable Logic Controller)
Historical Background
1968  Programmable concept developed
1969  Hardware CPU controller, with logic
instructions.
1974  Use of several (multi) processors within a
PLC - timers and counters; arithmetic
operations.
1976  Remote input/output systems introduced
1977  Microprocessors - based PLC introduced
1980  Intelligent I/O modules developed
Enhanced communications facilities
Enhanced software features.
1983  Low - cost small PLC’s introduced.
1985 on  Networking of all levels of PLC, computer
and machine using SCADA software.
 Birth of PLC
Problem faced before the emergence of PLC:-
Lack of flexibility in operation.
Problem inTroubleshooting.
 PLC Function
 A PLC performs the functions of
conventional relays, timers, counters.
V/S
Computer
PLC
 Basic Components
 There are six basic components in a PLC
system:
A PLC processor, or controller
I/O (Input /Output) modules
Chassis or backplane
Power supply
Programming software
A network interface
 Processor or Controller
Stores the control program and data in its
memory.
Reads the status of connected input and
output devices.
Executes the control program.
Commands connected outputs to change
state based on program execution.
 Input Modules
Physically connect to field devices
• Input modules convert electrical signals
coming from input field devices to electrical
signals that the processor can understand.
 Input modules interface directly to devices
such as switches and temperature sensors.
 Output Modules
Output modules interface directly to output
devices such as motor starters and lights.
Output modules take digital signals from the
Processor and convert them to electrical
signals.
Output modules take a signal from processor
and convert it to a signal that a field device
needs to operate.
All PLCs need some method of
communication between the controller, I/O
and communications modules.
 Chassis/Backplane
 Power supply
A power supply is needed to provide power to the
PLC and any other modules.
 Programming Software
Software that runs on a PC is required to configure
and program PLCs.
 Network Interface
Most PLCs have the ability to communicate
with other devices, it lets an operator to enter
commands into the PLC, or I/O devices that is
located in a remote location from the PLC.
Input contacts(switches, relays))
Output loads(alarms, lights)
Logical inversion(NOT)
Logical AND operation
Logical OR operation
 Ladder logic diagram
 Advantages
 More flexibility
Less space, more compact
Higher reliability (less mechanical parts)
Modular, can be easily connected to
computer systems and to hardware
 CONCLUSION
Now a days PLC’s are used in large scale
in the industries due to it’s compact size,
higher reliability and faster response.
 References
Wikipedia.
Books:-
Programmable logic controller (William Bolton)
Programmable Logic Controller (Gleen j. sartori)
Thank you…

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Programmable logic Controller

  • 2.  Contents Introduction Historical Background PLC function PLC vs Computer Basic components of PLC Ladder logic diagram Advantages Conclusion References
  • 3.  Introduction A digitally operating electronic device which uses a programmable memory for the internal storage of instructions for implementing specific functions such as logic, sequencing, timing, counting, and arithmetic to control, through digital or analog input/output modules, various types of machines or processes. PLC (Programmable Logic Controller)
  • 4. Historical Background 1968  Programmable concept developed 1969  Hardware CPU controller, with logic instructions. 1974  Use of several (multi) processors within a PLC - timers and counters; arithmetic operations. 1976  Remote input/output systems introduced 1977  Microprocessors - based PLC introduced
  • 5. 1980  Intelligent I/O modules developed Enhanced communications facilities Enhanced software features. 1983  Low - cost small PLC’s introduced. 1985 on  Networking of all levels of PLC, computer and machine using SCADA software.
  • 6.  Birth of PLC Problem faced before the emergence of PLC:- Lack of flexibility in operation. Problem inTroubleshooting.  PLC Function  A PLC performs the functions of conventional relays, timers, counters.
  • 8.  Basic Components  There are six basic components in a PLC system: A PLC processor, or controller I/O (Input /Output) modules Chassis or backplane Power supply Programming software A network interface
  • 9.  Processor or Controller Stores the control program and data in its memory. Reads the status of connected input and output devices. Executes the control program. Commands connected outputs to change state based on program execution.
  • 10.  Input Modules Physically connect to field devices • Input modules convert electrical signals coming from input field devices to electrical signals that the processor can understand.  Input modules interface directly to devices such as switches and temperature sensors.
  • 11.  Output Modules Output modules interface directly to output devices such as motor starters and lights. Output modules take digital signals from the Processor and convert them to electrical signals. Output modules take a signal from processor and convert it to a signal that a field device needs to operate.
  • 12. All PLCs need some method of communication between the controller, I/O and communications modules.  Chassis/Backplane
  • 13.  Power supply A power supply is needed to provide power to the PLC and any other modules.  Programming Software Software that runs on a PC is required to configure and program PLCs.
  • 14.  Network Interface Most PLCs have the ability to communicate with other devices, it lets an operator to enter commands into the PLC, or I/O devices that is located in a remote location from the PLC.
  • 15. Input contacts(switches, relays)) Output loads(alarms, lights) Logical inversion(NOT) Logical AND operation Logical OR operation  Ladder logic diagram
  • 16.  Advantages  More flexibility Less space, more compact Higher reliability (less mechanical parts) Modular, can be easily connected to computer systems and to hardware
  • 17.  CONCLUSION Now a days PLC’s are used in large scale in the industries due to it’s compact size, higher reliability and faster response.
  • 18.  References Wikipedia. Books:- Programmable logic controller (William Bolton) Programmable Logic Controller (Gleen j. sartori)