3. Introduction
A digitally operating electronic device which uses a
programmable memory for the internal storage of
instructions for implementing specific functions such
as logic, sequencing, timing, counting, and arithmetic
to control, through digital or analog input/output
modules, various types of machines or processes.
PLC (Programmable Logic Controller)
4. Historical Background
1968 Programmable concept developed
1969 Hardware CPU controller, with logic
instructions.
1974 Use of several (multi) processors within a
PLC - timers and counters; arithmetic
operations.
1976 Remote input/output systems introduced
1977 Microprocessors - based PLC introduced
5. 1980 Intelligent I/O modules developed
Enhanced communications facilities
Enhanced software features.
1983 Low - cost small PLC’s introduced.
1985 on Networking of all levels of PLC, computer
and machine using SCADA software.
6. Birth of PLC
Problem faced before the emergence of PLC:-
Lack of flexibility in operation.
Problem inTroubleshooting.
PLC Function
A PLC performs the functions of
conventional relays, timers, counters.
8. Basic Components
There are six basic components in a PLC
system:
A PLC processor, or controller
I/O (Input /Output) modules
Chassis or backplane
Power supply
Programming software
A network interface
9. Processor or Controller
Stores the control program and data in its
memory.
Reads the status of connected input and
output devices.
Executes the control program.
Commands connected outputs to change
state based on program execution.
10. Input Modules
Physically connect to field devices
• Input modules convert electrical signals
coming from input field devices to electrical
signals that the processor can understand.
Input modules interface directly to devices
such as switches and temperature sensors.
11. Output Modules
Output modules interface directly to output
devices such as motor starters and lights.
Output modules take digital signals from the
Processor and convert them to electrical
signals.
Output modules take a signal from processor
and convert it to a signal that a field device
needs to operate.
12. All PLCs need some method of
communication between the controller, I/O
and communications modules.
Chassis/Backplane
13. Power supply
A power supply is needed to provide power to the
PLC and any other modules.
Programming Software
Software that runs on a PC is required to configure
and program PLCs.
14. Network Interface
Most PLCs have the ability to communicate
with other devices, it lets an operator to enter
commands into the PLC, or I/O devices that is
located in a remote location from the PLC.
16. Advantages
More flexibility
Less space, more compact
Higher reliability (less mechanical parts)
Modular, can be easily connected to
computer systems and to hardware
17. CONCLUSION
Now a days PLC’s are used in large scale
in the industries due to it’s compact size,
higher reliability and faster response.