The project did in-home during job loss, lockdown, Freetime

1. Projects
Done by :Albert Henry Pushparaj
Experienced More than seven years Body in White Design Engineer
Skills: complete development of Body in white Design from Design till Production
GD&T, Cp, Cpk index, Experienced in Six Sigma manufacturing process-DFMEA, PFMEA,
Structural optimization for the overall vehicle with the objective of lightweight design

2. Design Methodology
 Objective: Designing the Body in white panel for various parts and
provide the necessary reinforcements
 Use the provided styling surface to come up with a design, use
appropriate design methodologies and provide the necessary
reinforcements and embosses
 Design Software: NX12
 Given Styling Surface

3. Tail Gate / Backdoor
Inner Panel Backdoor
Upper reinforcement
Lower reinforcement Assembly
Given Styling Surface Outer Panel

4. Roof Challenge
 Objective: To design the Front roof rail, Rear roof, Center roof and
Bow roof rail. Calculations for Snowed and Heat Distortion condition

5. Section Modulus Calculation and
Optimization

6. Fender Design
Structured – Clean Model tree
Objective:
To design the Drip Area, Sill mount area, bumper mount region and A-pillar mount Region.

7. Fender Design - Wheel Arc Challenge

8. Design of Hood

9. Underbody Coating

10. Benchmarking