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Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7.
e- ISSN 0976 - 3651
Print ISSN 2229 - 7480
International Journal of Biological
&
Pharmaceutical Research
Journal homepage: www.ijbpr.com
DEVELOPMENT OF ITRACONAZOLE IMMEDIATE RELEASE
PELLETS BY USING HPMC LOADED IN GELATIN CAPSULES
CH. Ananda kumar*, M. Prathap1
, P. Venketeswararao2
, A.M.S. Sudakar babu1
,
R.V.V. Narendra babu1
, M. Sajeev shanthi3
*1
Department of Pharmaceutics, A.M.Reddy Memorial College of Pharmacy, Narasaraopet, Guntur, Andhra Pradesh, India.
2
Department of Pharmaceutical Chemistry, A.M.Reddy Memorial College of Pharmacy, Narasaraopet, Guntur,
Andhra Pradesh, India.
3
Department of Pharmaceutics, Nirmala College of Pharmacy, Atmakuru, Guntur, Andhra Pradesh, India.
ABSTRACT
The purpose of this study was to prepare and evaluate immediate release itraconazole pellets and comprehensive
studies of the same. The itraconazole pellets is prepared using fluid bed processer with different concentration of HPMC
(Hydroxy Propyl Methyl Cellulose). The physicochemical compatibility of the drug and the excipient studied by differential
scanning calorimetry. The prepared pellets were physically evaluated with size, shape, bulk density, tapped density,
compressibility index, hausners ratio, angle of repose, sieve analysis, surface roughness, density, moisture content, assay and
drug release etc. The in vitro drug release profile from pellets shows that all the formulation release more than 75% drug within
90min. Optimized formulations were found to have HPMC concentration 2-5% of total weight of pellets to maximize high-
quality surface, desired release, and size distribution within the range. These results indicate that pellets containing 10 %
HPMC of total weight of pellets give better quality of itraconazole pellets for immediate release.
Key Words: Itraconazole, Hydroxyl propyl methyl cellulose and Immediate release.
INTRODUCTION
From time immemorial, drugs have been an
inseparable part of mankind’s history since they fulfill one
of our most basic necessities. To administer these drugs in
an appealing and palatable form and in the required
amount and rate, they have to be developed into an
acceptable dosage form. Thus, the concept of formulation
development was evolved, resulting in solid, liquid and
semi-solid dosage form (Thomas N. Tozer et al., 2001)
Solid dosage forms
Solid dosage forms are widely prevalent due to
Corresponding Author
CH. Ananda kumar
Email: anand33.chettupalli@gmail.com
their age-old application. Especially, oral solid
formulations hold a high potential as they serve to be most
convenient for the administration of drugs. These have
been developed into a wide range of formulations from
conventional dosage forms for immediate release of the
drug to controlled release dosage forms for the constant
rate of drug release. Oral rouse is the most convenient and
commonly used method of drug delivery. More than 50%
of drug delivery systems available in the market are oral
drug delivery systems. They offer convenience and ease of
administration, greater flexibility in dosage form design
and ease of production and low cost. Pharmaceutical oral
solid dosage forms have been used widely for decades
mainly due to their convenience of administration and their
suitability for delivery of drugs for systemic effects. The
most commonly used pharmaceutical solid dosage forms
today include granules, pellets, tablets and capsules. A
IJBPR
2
Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7.
simplified flow chart of the relationship of pharmaceutical
dosage forms can be shown as
Oral drug delivery has been known for decades as
the most widely utilized route of administration among all
the routes that have been explored for the systemic
delivery of drugs via various pharmaceutical products of
different dosage forms. Ideally a drug to provide desired
therapeutic action should arrive rapidly at the site of action
in optimum concentration, remain there for the desire time,
be excluded from other site. The fact that absorption rate of
drug into the body can be decreased by reduction of the
rate of release of the drug from the dosage form is one of
the most recent and interesting result of pharmaceutical
research.
Once a day or at the most twice a day formulation
is a holy grail of sorts for scientists working with oral
dosage forms. A sustained release preparation that makes
once or twice daily administration of drug possible might
be an advantageous dosage form, especially in long-term
therapy.
This ideal dosing regimen, which enhances patient
compliance and helps guard against overdosing and side
effects, is made possible by controlled release delivery
systems, whicuse a variety of mechanisms to deliver and
maintain the drug at a certain level in the patient’s blood
stream.
Immediate release dosage form
Conventional immediate release drug delivery
system are based on single or multiple-unit reservoir or
matrix system, which are designed to provide immediate
drug levels in short period of time. Immediate release drug
delivery is desirable for drugs having long biological half-
life, high bioavailability, lower clearance and lower
elimination half-life. But main criterion for immediate
release dosage form is poor solubility of the drug and need
the immediate action of drug to treat any unwanted defect
or disease.
The correct selection and balance of excipients
and processes in solid dosage formulations are designed
either for improving the micromeritic or macromeritic
properties of materials during manufacture and/or for
providing a desired drug delivery system (Bianchini R. et
al., 1992). The most commonly used pharmaceutical
immediate release solid oral dosage forms today include
tablets, capsules, granules and pellets (Ansel CH et al.,
1995).
MATERIALS AND METHOD
Materials
Itraconazole and HPMC were received as gift
samples from Ra chem Ltd, Ahmedabad, India.
Polyethylene glycol e20000 was a Gift sample from
Clarient. Sugar spheres were a Gift sample from Shiva
shakti. Dichloro methane was a Gift sample from Merck,
Ethanol was a Gift sample from Merck.
Method
Preparation of ranitidine hydrochloride floating tablets
Step: 1 Drug Loading
Dispense all the materials as per manufacturing
formulae. Shift the materials by using 50# mesh Filter the
required quantity of dichloro methane and ethanol and mix
it. Add hypremellose in above mixer and stir well still to
get clear solution, after add itraconazole to above solution
and mix it same stirring condition until get homogenous
mixer. After completion of above process filter the solution
by using #100 mesh. Transfer the core(sugar spheres) into
the FBP and coat with the above prepared Coating solution
Adjust the spray rate, inlet air temperature are in such a
way that the drug coated pellets reaches a temperature of
about 380
C-400
C. Over wetting of the drug coated pellets
to be avoided as it may cause agglomeration. After
complete quantity of the coating solution remove the
pellets from FBP and kept for drying in a tray dryer. The
dried pellets are sized on a sifter to remove agglomerates,
broken pellets and fine powder. After checking the weight
of the pellets and noting down the yield it should be
packed in a double polythene bags, labeled, and securely
tied. This is ready for seal coating.
Step II: Seal Coating of Pellets
Dispense all the materials as per manufacturing
formulae. Shift the materials by using 50# mesh Filter the
required quantity of dichloro methane and ethanol and mix
it. Add PEG 20000 in above mixer and stir well still to get
clear solution. After completion of above process filter the
solution by using #100 meshes. Transfer the drug loaded
pellets into the FBP and coat with the above prepared
Coating solution. Adjust the spray rate, inlet air
temperature are in such a way that the drug coated pellets
reaches a temperature of about 380
C-400
C. Over wetting
of the drug coated pellets to be avoided as it may cause
agglomeration. The dried pellets are sized on a sifter to
remove agglomerates, broken pellets and fine powder.
After checking the weight of the pellets and noting down
the yield it should be packed in a double polythene bags,
labeled, and securely tied.
Preformulation Studies
Interparticulate interactions that influence the
bulking properties of a powder with powder flow. A
comparison of the bulk density and tapped density can give
a measure of the relative importance of this interaction in a
given powder; such a comparison is often used as an index
of the ability of the powder to flow. The bulk density and
tapped density was found to be 0.248 g/ml and 0.328 g/ml
respectively.
The drug and polymers were evaluated for Bulk
density, Compressibility index, Hausner’s ratio and Angle
of repose, Melting point, Solubility. Found that all the
parameters are within the official specifications.
3
Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7.
Compatibility studies
Compatibility studies were conducted to
investigate and predict physicochemical interaction
between drug substance and excipients and therefore to
select suitability of chemically compatible excipients.
Preformulation studies are carried out with the objective of
ascertaining the incompatibility of the excipients used in
the existing formulation and to avoid any excipient, which
is incompatible with the drug in the final formulation.
The compatibility studies were carried out at
250
C/60% RH and 400
C/75% RH for, 2 and 4 weeks. With
respect to physical and chemical aspects, they were tested
and there is no drug-excipients interactions are observed.
Compatibility studies were performed using DSC.
The DSC of pure drug and physical mixture of drug and
polymer were studied. The peaks obtained in the graph of
each formulation correlates with the peaks of drug. This
indicates that the drug was compatible with the formulation
components.
Evaluation Study of Capsules
Content uniformity test
The amount of active ingredient determined by
assay is within the range of 85% to 115% of the label claim
for 9 of 10 dosage units assayed with no unit outside the
range of 70% to 125% of label claim. Additional tests are
prescribed when two or three dosage units are outside of
the desired range but within the stated extremes.
Weight variation test
Individual weights of 20 capsules were taken and
the average weight was calculated by using the following
formula.
(Weight of capsule-Average weight)
Weight variation = --------------------------------------- ×100
Average weight of capsules
Weight variation should not be more than 5 %.
Lock length (The United States Pharmacopeia. Twenty-
third revision) It was tested by using vernier calipers.
Moisture permeation test
The USP requires determination of the moisture
permeation characteristics of single unit and unit dose
containers to assure their suitability for packing capsules.
The degree and rate of moisture penetration is determined
by packing the dosage unit together with a color revealing
desiccant pellet, exposing the packaged unit to known
relative humidity over a specified time, observing the
desiccant pellet for color change (indicating desiccating
absorption of moisture) and comparing the pre and post
weight of the packaged unit and also by the Karl Fisher
titration equipment.
Disintegration
The compendial disintegration test for hard and
soft capsules follows the same procedure and uses the
same apparatus described later in this chapter for uncoated
tablets. The capsules are placed in the basket rack
assembly, which is repeatedly immersed 30 times per
minute into a thermostatically controlled fluid at 37ºC and
observed over the time described in the individual
monograph. To fully satisfy the test the capsules
disintegrate completely into a soft mass having no palpably
firm core, and only some fragments of the gelatin shell
(Paterakis PG et al., 2002).
Stability Study
For all the pharmaceutical dosage forms it is
important to determine the stability of the dosage form.
This will include storage at both normal and exaggerated
temperature conditions, with the necessary extrapolations
to ensure the product will, over its designed shelf life,
provide medication for absorption at the same rate as when
originally formulated. The design of the formal stability
studies for the drug product should be based on the
knowledge of the behavior and properties of the drug
substance and formal stability studies on the drug
substance. Specification which is list of tests, reference to
the analytical procedures and proposed acceptance criteria,
including the concept of different acceptable criteria for
release and shelf life specifications, is addressed in ICH CS
L6AS and IS6B.
Figure 1. DSC Graph of pure Itraconazole
4
Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7.
Figure 2. DSC for Itraconazole and pvpk 29/32
Figure 3. DSC Graph for Itraconazole and HPMC
Figure 4. DSC Graph for Itrconazole and HPC
Figure 5. Release Profile of Formulated Itraconazole Figure 6. Release Profile of Formulated Itraconazole
5
Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7.
Figure 7. Release Profile of Marketed Sample Vs Formulation F4
Table 1. Formula for Itraconazole 100 mg capsule
Table 2. Compatibility study results
Table 2. Results of Compatibility Study for Itraconazole blend
Drug: Polymer
Ratios
1:1 1:3 3:1
ITC: PVP K29/32 Amorphous Amorphous Endothermic transition at 164.35°C
ITC: HPC Endothermic transition at 165.05°C Amorphous Endothermic transition at 166.20°C
ITC: HPMC 606 Amorphous Amorphous Endothermic transitionat 164.67°C
Table 3. Physical property of Itraconazole
Bulk density(gm/ml) Tapped Density (gm/ml) Compressibility Index Hausner’s Ratio Angle of repose
0.248 0.328 24.39 % 1.322 36.040
Evaluation of Capsules
Table 4. Weight variation of Itraconazole
S.No Ingredients F1 F2 F3 F4 F5 F6
Drug Loading
1 Itraconazole 99.82mg 99.82mg 99.82mg 99.82mg 99.82mg 99.82mg
2 Sugar Pellets (#20- #24) 239.2mg 226.5mg 203.1mg 192.0mg 182.9mg 196.5mg
3 HPMC E-5 99.82mg 120.2mg 135.9mg 150.7mg 159.3mg 153.8mg
4 Dichloro methane 45ml 45ml 45ml 45ml 45ml 45ml
5 Ethanol 30ml 30ml 30ml 30ml 30ml 30ml
Seal Coating
6 P.E.G-20000 18.4mg 13.8mg 20.75mg 18.4mg 18.4mg 11.5mg
7 Dichloro methane Q.S Q.S Q.S Q.S Q.S Q.S
8 Ethanol Q.S Q.S Q.S Q.S Q.S Q.S
S.No Composition details Observation
Storage condition/duration
Initial 40 / 75 % RH 25  2°C,60°C
2W 4W 2W 4W
1 API alone (D) White powder NCC NCC NCC NCC
2 D+HPMC White powder NCC NCC NCC NCC
3 D + HPC Off white CC CC CC CC
4 D + PVPK white powder NCC NCC NCC NCC
5 D+ SUGAR SPHERES White powder NCC NCC NCC NCC
S.No Parameter F1 F2 F3 F4 F5 F6
1 Weight variation 462.2 455.6 456.3 462.2 468.1 440.6
6
Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7.
Table 5. Content uniformity of Itraconazole
S.No F1 F2 F3 F4 F5 F6
Strength 460 mg 103.9% 105.7% 103.0% 102.5% 104.2% 95.7%
Table 6. Disintegration test of Itraconazole
Table 7. Moisture content of Itraconazole
Table 8. Release Profile of Formulated Itraconazole
In vitro dissolution Studies
The release rate of Ranitidine hydrochloride
floating tablet was determined using INDIAN
PHARMACOPEIA (IP) 96; Dissolution test apparatus
(paddle method). The dissolution test was performed using
900mL of 0.1N Hcl, at 37± 0.5ºC and 75 rpm. 10ml of the
solution was withdrawn from the dissolution apparatus
hourly for 10 hours and the sample were replaced with
fresh dissolution medium. The sample were filtered
through membrane filter and diluted with suitable
concentration with 0.1N Hcl. Cumulative percentage drug
release was calculated using an equation obtained from
standard curve.
RESULTS
Physical properties of Itraconazole blend
Physical properties of Itraconazole and polymers like
bulk density, tapped density, compressibility index and
Hausner’s ratio and angle of repose result is shown below
tab.
DISCUSSION AND CONCLUSION
The active pharmaceutical ingredient
ITRACONAZOLE was subjected to Preformulation study,
which encompasses the “Accelerated drug excipient
compatibility study”, and the results obtained with selected
excipients showed good compatibility with HPMC and
PVPK, but solubility of HPMC is more in selected solvents
when compare with PVPK. That’s why we selected HPMC
for solubilizer in the formulation. The stability of the
capsules and pellet was determined by conducting
“Accelerated stability testing” in 40°C ± 2°C / 75% ±
5%RH and 25ºC ± 2 ºC/ 60% RH ± 5% RH,
30ºC±2ºC/65±5% RH conditions for 3 months as per ICH
guidelines in HDPE containers. Finally after the duration,
the product was analyzed for content uniformity, assay,
and disintegration and dissolution studies. By the stability
studies, the formulated Itraconazole immediate release
capsules and pellets proved to be stable throughout the
period of the storage. The release was found nearer in the
case of pellets loaded in capsules. And dissolution profile
of Itraconazole immediate release capsules were compared
with that of innovator (SPORANOX). The release was
found similar to that of innovator. So the prepared product
was said to be equivalent with innovator. The release in
the starting hours is increasing by increasing the
concentration of Hpmc in the formulation F4 and it is
optimized. Even though Itraconazole solution form is
available in market the formulation of F4 was shows better
results with innovator product and the formulation process
will be easy, safe and effective.
The present study concluded that immediate
release pellets in capsule of formulation F4 has relevant
drug release rate rather than innovator and it has better
stability, Bioavailability than the innovator.
REFERENCES
Ansel CH and Poppovich NG. Pharmaceutical Dosage Forms and Drug Delivery Systems, B.I. Waverly Pvt.Ltd, New Delhi.
S.No Parameter F1 F2 F3 F4 F5 F6
1 Disintegration time in min. 4.30 4.50 4.40 5.10 4.50 4.50
S.No Parameter F1 F2 F3 F4 F5 F6
1 Moisture content 3.2% 2.9% 3.2% 3.1% 3.3% 2.9%
Time (min) Sporanox F1 F2 F3 F4 F5 F6
0 0.00 0 0 0 0 0 0
10 25.4 5.2 8.6 16.2 23.6 46.3 24.1
20 38.3 16.4 21.2 23.2 33.1 59.5 33.1
30 57.3 38.5 46.2 40.6 52.3 75.6 53.1
45 69.6 39.1 59.1 52.3 65.3 88.1 65.6
60 81.1 36.7 59.6 61.2 79.2 99.3 77.2
90 95.20 33.5 53.2 75.2 92.2 102.1 92.6
7
Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7.
1995; 6th ed: 213.
Paterakis PG, Korakianiti ES, Dallas PP, Rekkas DM. Evaluation and simultaneous optimization of some pellets characteristics
using a 33
factorial design and the desirability function. International Journal of Pharmaceutics. 2002; 248: 51-60.
Thomas WYL and Robinson J. The Science and Practice of Pharmacy, Lippinkette, William and Willins. 2001; 20th ed: 903-
911.
United States Pharmacopieas U.S.P. The official Compendia of standard, Asian Edition. 2004.

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DEVELOPMENT OF ITRACONAZOLE IMMEDIATE RELEASE PELLETS BY USING HPMC LOADED IN GELATIN CAPSULES

  • 1. 1 Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7. e- ISSN 0976 - 3651 Print ISSN 2229 - 7480 International Journal of Biological & Pharmaceutical Research Journal homepage: www.ijbpr.com DEVELOPMENT OF ITRACONAZOLE IMMEDIATE RELEASE PELLETS BY USING HPMC LOADED IN GELATIN CAPSULES CH. Ananda kumar*, M. Prathap1 , P. Venketeswararao2 , A.M.S. Sudakar babu1 , R.V.V. Narendra babu1 , M. Sajeev shanthi3 *1 Department of Pharmaceutics, A.M.Reddy Memorial College of Pharmacy, Narasaraopet, Guntur, Andhra Pradesh, India. 2 Department of Pharmaceutical Chemistry, A.M.Reddy Memorial College of Pharmacy, Narasaraopet, Guntur, Andhra Pradesh, India. 3 Department of Pharmaceutics, Nirmala College of Pharmacy, Atmakuru, Guntur, Andhra Pradesh, India. ABSTRACT The purpose of this study was to prepare and evaluate immediate release itraconazole pellets and comprehensive studies of the same. The itraconazole pellets is prepared using fluid bed processer with different concentration of HPMC (Hydroxy Propyl Methyl Cellulose). The physicochemical compatibility of the drug and the excipient studied by differential scanning calorimetry. The prepared pellets were physically evaluated with size, shape, bulk density, tapped density, compressibility index, hausners ratio, angle of repose, sieve analysis, surface roughness, density, moisture content, assay and drug release etc. The in vitro drug release profile from pellets shows that all the formulation release more than 75% drug within 90min. Optimized formulations were found to have HPMC concentration 2-5% of total weight of pellets to maximize high- quality surface, desired release, and size distribution within the range. These results indicate that pellets containing 10 % HPMC of total weight of pellets give better quality of itraconazole pellets for immediate release. Key Words: Itraconazole, Hydroxyl propyl methyl cellulose and Immediate release. INTRODUCTION From time immemorial, drugs have been an inseparable part of mankind’s history since they fulfill one of our most basic necessities. To administer these drugs in an appealing and palatable form and in the required amount and rate, they have to be developed into an acceptable dosage form. Thus, the concept of formulation development was evolved, resulting in solid, liquid and semi-solid dosage form (Thomas N. Tozer et al., 2001) Solid dosage forms Solid dosage forms are widely prevalent due to Corresponding Author CH. Ananda kumar Email: anand33.chettupalli@gmail.com their age-old application. Especially, oral solid formulations hold a high potential as they serve to be most convenient for the administration of drugs. These have been developed into a wide range of formulations from conventional dosage forms for immediate release of the drug to controlled release dosage forms for the constant rate of drug release. Oral rouse is the most convenient and commonly used method of drug delivery. More than 50% of drug delivery systems available in the market are oral drug delivery systems. They offer convenience and ease of administration, greater flexibility in dosage form design and ease of production and low cost. Pharmaceutical oral solid dosage forms have been used widely for decades mainly due to their convenience of administration and their suitability for delivery of drugs for systemic effects. The most commonly used pharmaceutical solid dosage forms today include granules, pellets, tablets and capsules. A IJBPR
  • 2. 2 Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7. simplified flow chart of the relationship of pharmaceutical dosage forms can be shown as Oral drug delivery has been known for decades as the most widely utilized route of administration among all the routes that have been explored for the systemic delivery of drugs via various pharmaceutical products of different dosage forms. Ideally a drug to provide desired therapeutic action should arrive rapidly at the site of action in optimum concentration, remain there for the desire time, be excluded from other site. The fact that absorption rate of drug into the body can be decreased by reduction of the rate of release of the drug from the dosage form is one of the most recent and interesting result of pharmaceutical research. Once a day or at the most twice a day formulation is a holy grail of sorts for scientists working with oral dosage forms. A sustained release preparation that makes once or twice daily administration of drug possible might be an advantageous dosage form, especially in long-term therapy. This ideal dosing regimen, which enhances patient compliance and helps guard against overdosing and side effects, is made possible by controlled release delivery systems, whicuse a variety of mechanisms to deliver and maintain the drug at a certain level in the patient’s blood stream. Immediate release dosage form Conventional immediate release drug delivery system are based on single or multiple-unit reservoir or matrix system, which are designed to provide immediate drug levels in short period of time. Immediate release drug delivery is desirable for drugs having long biological half- life, high bioavailability, lower clearance and lower elimination half-life. But main criterion for immediate release dosage form is poor solubility of the drug and need the immediate action of drug to treat any unwanted defect or disease. The correct selection and balance of excipients and processes in solid dosage formulations are designed either for improving the micromeritic or macromeritic properties of materials during manufacture and/or for providing a desired drug delivery system (Bianchini R. et al., 1992). The most commonly used pharmaceutical immediate release solid oral dosage forms today include tablets, capsules, granules and pellets (Ansel CH et al., 1995). MATERIALS AND METHOD Materials Itraconazole and HPMC were received as gift samples from Ra chem Ltd, Ahmedabad, India. Polyethylene glycol e20000 was a Gift sample from Clarient. Sugar spheres were a Gift sample from Shiva shakti. Dichloro methane was a Gift sample from Merck, Ethanol was a Gift sample from Merck. Method Preparation of ranitidine hydrochloride floating tablets Step: 1 Drug Loading Dispense all the materials as per manufacturing formulae. Shift the materials by using 50# mesh Filter the required quantity of dichloro methane and ethanol and mix it. Add hypremellose in above mixer and stir well still to get clear solution, after add itraconazole to above solution and mix it same stirring condition until get homogenous mixer. After completion of above process filter the solution by using #100 mesh. Transfer the core(sugar spheres) into the FBP and coat with the above prepared Coating solution Adjust the spray rate, inlet air temperature are in such a way that the drug coated pellets reaches a temperature of about 380 C-400 C. Over wetting of the drug coated pellets to be avoided as it may cause agglomeration. After complete quantity of the coating solution remove the pellets from FBP and kept for drying in a tray dryer. The dried pellets are sized on a sifter to remove agglomerates, broken pellets and fine powder. After checking the weight of the pellets and noting down the yield it should be packed in a double polythene bags, labeled, and securely tied. This is ready for seal coating. Step II: Seal Coating of Pellets Dispense all the materials as per manufacturing formulae. Shift the materials by using 50# mesh Filter the required quantity of dichloro methane and ethanol and mix it. Add PEG 20000 in above mixer and stir well still to get clear solution. After completion of above process filter the solution by using #100 meshes. Transfer the drug loaded pellets into the FBP and coat with the above prepared Coating solution. Adjust the spray rate, inlet air temperature are in such a way that the drug coated pellets reaches a temperature of about 380 C-400 C. Over wetting of the drug coated pellets to be avoided as it may cause agglomeration. The dried pellets are sized on a sifter to remove agglomerates, broken pellets and fine powder. After checking the weight of the pellets and noting down the yield it should be packed in a double polythene bags, labeled, and securely tied. Preformulation Studies Interparticulate interactions that influence the bulking properties of a powder with powder flow. A comparison of the bulk density and tapped density can give a measure of the relative importance of this interaction in a given powder; such a comparison is often used as an index of the ability of the powder to flow. The bulk density and tapped density was found to be 0.248 g/ml and 0.328 g/ml respectively. The drug and polymers were evaluated for Bulk density, Compressibility index, Hausner’s ratio and Angle of repose, Melting point, Solubility. Found that all the parameters are within the official specifications.
  • 3. 3 Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7. Compatibility studies Compatibility studies were conducted to investigate and predict physicochemical interaction between drug substance and excipients and therefore to select suitability of chemically compatible excipients. Preformulation studies are carried out with the objective of ascertaining the incompatibility of the excipients used in the existing formulation and to avoid any excipient, which is incompatible with the drug in the final formulation. The compatibility studies were carried out at 250 C/60% RH and 400 C/75% RH for, 2 and 4 weeks. With respect to physical and chemical aspects, they were tested and there is no drug-excipients interactions are observed. Compatibility studies were performed using DSC. The DSC of pure drug and physical mixture of drug and polymer were studied. The peaks obtained in the graph of each formulation correlates with the peaks of drug. This indicates that the drug was compatible with the formulation components. Evaluation Study of Capsules Content uniformity test The amount of active ingredient determined by assay is within the range of 85% to 115% of the label claim for 9 of 10 dosage units assayed with no unit outside the range of 70% to 125% of label claim. Additional tests are prescribed when two or three dosage units are outside of the desired range but within the stated extremes. Weight variation test Individual weights of 20 capsules were taken and the average weight was calculated by using the following formula. (Weight of capsule-Average weight) Weight variation = --------------------------------------- ×100 Average weight of capsules Weight variation should not be more than 5 %. Lock length (The United States Pharmacopeia. Twenty- third revision) It was tested by using vernier calipers. Moisture permeation test The USP requires determination of the moisture permeation characteristics of single unit and unit dose containers to assure their suitability for packing capsules. The degree and rate of moisture penetration is determined by packing the dosage unit together with a color revealing desiccant pellet, exposing the packaged unit to known relative humidity over a specified time, observing the desiccant pellet for color change (indicating desiccating absorption of moisture) and comparing the pre and post weight of the packaged unit and also by the Karl Fisher titration equipment. Disintegration The compendial disintegration test for hard and soft capsules follows the same procedure and uses the same apparatus described later in this chapter for uncoated tablets. The capsules are placed in the basket rack assembly, which is repeatedly immersed 30 times per minute into a thermostatically controlled fluid at 37ºC and observed over the time described in the individual monograph. To fully satisfy the test the capsules disintegrate completely into a soft mass having no palpably firm core, and only some fragments of the gelatin shell (Paterakis PG et al., 2002). Stability Study For all the pharmaceutical dosage forms it is important to determine the stability of the dosage form. This will include storage at both normal and exaggerated temperature conditions, with the necessary extrapolations to ensure the product will, over its designed shelf life, provide medication for absorption at the same rate as when originally formulated. The design of the formal stability studies for the drug product should be based on the knowledge of the behavior and properties of the drug substance and formal stability studies on the drug substance. Specification which is list of tests, reference to the analytical procedures and proposed acceptance criteria, including the concept of different acceptable criteria for release and shelf life specifications, is addressed in ICH CS L6AS and IS6B. Figure 1. DSC Graph of pure Itraconazole
  • 4. 4 Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7. Figure 2. DSC for Itraconazole and pvpk 29/32 Figure 3. DSC Graph for Itraconazole and HPMC Figure 4. DSC Graph for Itrconazole and HPC Figure 5. Release Profile of Formulated Itraconazole Figure 6. Release Profile of Formulated Itraconazole
  • 5. 5 Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7. Figure 7. Release Profile of Marketed Sample Vs Formulation F4 Table 1. Formula for Itraconazole 100 mg capsule Table 2. Compatibility study results Table 2. Results of Compatibility Study for Itraconazole blend Drug: Polymer Ratios 1:1 1:3 3:1 ITC: PVP K29/32 Amorphous Amorphous Endothermic transition at 164.35°C ITC: HPC Endothermic transition at 165.05°C Amorphous Endothermic transition at 166.20°C ITC: HPMC 606 Amorphous Amorphous Endothermic transitionat 164.67°C Table 3. Physical property of Itraconazole Bulk density(gm/ml) Tapped Density (gm/ml) Compressibility Index Hausner’s Ratio Angle of repose 0.248 0.328 24.39 % 1.322 36.040 Evaluation of Capsules Table 4. Weight variation of Itraconazole S.No Ingredients F1 F2 F3 F4 F5 F6 Drug Loading 1 Itraconazole 99.82mg 99.82mg 99.82mg 99.82mg 99.82mg 99.82mg 2 Sugar Pellets (#20- #24) 239.2mg 226.5mg 203.1mg 192.0mg 182.9mg 196.5mg 3 HPMC E-5 99.82mg 120.2mg 135.9mg 150.7mg 159.3mg 153.8mg 4 Dichloro methane 45ml 45ml 45ml 45ml 45ml 45ml 5 Ethanol 30ml 30ml 30ml 30ml 30ml 30ml Seal Coating 6 P.E.G-20000 18.4mg 13.8mg 20.75mg 18.4mg 18.4mg 11.5mg 7 Dichloro methane Q.S Q.S Q.S Q.S Q.S Q.S 8 Ethanol Q.S Q.S Q.S Q.S Q.S Q.S S.No Composition details Observation Storage condition/duration Initial 40 / 75 % RH 25  2°C,60°C 2W 4W 2W 4W 1 API alone (D) White powder NCC NCC NCC NCC 2 D+HPMC White powder NCC NCC NCC NCC 3 D + HPC Off white CC CC CC CC 4 D + PVPK white powder NCC NCC NCC NCC 5 D+ SUGAR SPHERES White powder NCC NCC NCC NCC S.No Parameter F1 F2 F3 F4 F5 F6 1 Weight variation 462.2 455.6 456.3 462.2 468.1 440.6
  • 6. 6 Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7. Table 5. Content uniformity of Itraconazole S.No F1 F2 F3 F4 F5 F6 Strength 460 mg 103.9% 105.7% 103.0% 102.5% 104.2% 95.7% Table 6. Disintegration test of Itraconazole Table 7. Moisture content of Itraconazole Table 8. Release Profile of Formulated Itraconazole In vitro dissolution Studies The release rate of Ranitidine hydrochloride floating tablet was determined using INDIAN PHARMACOPEIA (IP) 96; Dissolution test apparatus (paddle method). The dissolution test was performed using 900mL of 0.1N Hcl, at 37± 0.5ºC and 75 rpm. 10ml of the solution was withdrawn from the dissolution apparatus hourly for 10 hours and the sample were replaced with fresh dissolution medium. The sample were filtered through membrane filter and diluted with suitable concentration with 0.1N Hcl. Cumulative percentage drug release was calculated using an equation obtained from standard curve. RESULTS Physical properties of Itraconazole blend Physical properties of Itraconazole and polymers like bulk density, tapped density, compressibility index and Hausner’s ratio and angle of repose result is shown below tab. DISCUSSION AND CONCLUSION The active pharmaceutical ingredient ITRACONAZOLE was subjected to Preformulation study, which encompasses the “Accelerated drug excipient compatibility study”, and the results obtained with selected excipients showed good compatibility with HPMC and PVPK, but solubility of HPMC is more in selected solvents when compare with PVPK. That’s why we selected HPMC for solubilizer in the formulation. The stability of the capsules and pellet was determined by conducting “Accelerated stability testing” in 40°C ± 2°C / 75% ± 5%RH and 25ºC ± 2 ºC/ 60% RH ± 5% RH, 30ºC±2ºC/65±5% RH conditions for 3 months as per ICH guidelines in HDPE containers. Finally after the duration, the product was analyzed for content uniformity, assay, and disintegration and dissolution studies. By the stability studies, the formulated Itraconazole immediate release capsules and pellets proved to be stable throughout the period of the storage. The release was found nearer in the case of pellets loaded in capsules. And dissolution profile of Itraconazole immediate release capsules were compared with that of innovator (SPORANOX). The release was found similar to that of innovator. So the prepared product was said to be equivalent with innovator. The release in the starting hours is increasing by increasing the concentration of Hpmc in the formulation F4 and it is optimized. Even though Itraconazole solution form is available in market the formulation of F4 was shows better results with innovator product and the formulation process will be easy, safe and effective. The present study concluded that immediate release pellets in capsule of formulation F4 has relevant drug release rate rather than innovator and it has better stability, Bioavailability than the innovator. REFERENCES Ansel CH and Poppovich NG. Pharmaceutical Dosage Forms and Drug Delivery Systems, B.I. Waverly Pvt.Ltd, New Delhi. S.No Parameter F1 F2 F3 F4 F5 F6 1 Disintegration time in min. 4.30 4.50 4.40 5.10 4.50 4.50 S.No Parameter F1 F2 F3 F4 F5 F6 1 Moisture content 3.2% 2.9% 3.2% 3.1% 3.3% 2.9% Time (min) Sporanox F1 F2 F3 F4 F5 F6 0 0.00 0 0 0 0 0 0 10 25.4 5.2 8.6 16.2 23.6 46.3 24.1 20 38.3 16.4 21.2 23.2 33.1 59.5 33.1 30 57.3 38.5 46.2 40.6 52.3 75.6 53.1 45 69.6 39.1 59.1 52.3 65.3 88.1 65.6 60 81.1 36.7 59.6 61.2 79.2 99.3 77.2 90 95.20 33.5 53.2 75.2 92.2 102.1 92.6
  • 7. 7 Ananda Kumar CH. et al. / International Journal of Biological & Pharmaceutical Research. 2012; 3(7): 1-7. 1995; 6th ed: 213. Paterakis PG, Korakianiti ES, Dallas PP, Rekkas DM. Evaluation and simultaneous optimization of some pellets characteristics using a 33 factorial design and the desirability function. International Journal of Pharmaceutics. 2002; 248: 51-60. Thomas WYL and Robinson J. The Science and Practice of Pharmacy, Lippinkette, William and Willins. 2001; 20th ed: 903- 911. United States Pharmacopieas U.S.P. The official Compendia of standard, Asian Edition. 2004.