The document discusses proper earthing and grounding practices for electrical systems, noting that earthing works like a drainage system to dissipate fault currents and prevent voltage build up, and that using a mesh of conductors increases the rate of dissipation. It also highlights the importance of minimizing impedance in earthing paths to reduce noise currents, and providing separate earthing of shields for data cables to prevent noise infiltration.
Report earthing grounding pv with shielded, armoured dc cabling (worldwide)
1. Expertise Reports
Address:
Andreas Iliou
81739 Munich
Technical Report
I will use simple language to make you understand , earthing is Drainage system of Electrical wastage, let us
assume the system is waste water drainage system, and we are using pipes to drain the waste water.
if the drainage is not proper,that means either you have chosen wrong pipe size which is incapable to drain the
required waste, then, your water will be stored in the pipe,and the force of water will increase in the pipe, same
case is happening in earthing system,
if you do not have the required conductor to dissipate the fault then stress will be in your system, so if you will
increase the conductor size by making a mesh that means you are increasing the number of pipes to drain the
required waste water.
same thing happening in a mesh, the more soil is associated with the conductor the rate of dissipation will be
more, so it will create a low impedance path to fault current
A Systems Approach to Earthing
The ‘protective conductor’ must also provide a functional earth to the equipment operating on the system that
is, it has to provide a path for the leakage currents (at the fundamental frequency) and the high
frequency noise currents arising from, for example, switched mode power supplies via radio
frequency interference (RFI) filters as well as being a voltage reference for signal interfaces.
The magnitude of leakage currents varies around the installation. Since the earth leakage current originates
mainly from single-phase equipment on each of the three phases, balanced components of the
fundamental from each phase will tend to cancel, so that the current in the protective conductor
may increase or decrease as circuits are combined along a distribution system.
High frequency currents can be a bigger problem as far as functionality is concerned. Much of the
equipment that produces noise on the earth is also sensitive to it – but there is a difference; the equipment
produces noise currents and it is sensitive to noise voltages. If the noise currents can be transported to earth
without producing noise voltage drop, all will be well. This requires a connection to earth that has
low impedance at all frequencies. To decrease radiated noise, the earth path for the noise current should run
close to the supply conductors.
Building protective conductor arrangement
--Fault current
--Leakage current
--Signal reference plane
--Electromagnetic compatibility
2. ‘Touch potential’ is
the voltage difference between the earthed structure and a person standing on the ground within touching
distance of the structure. ‘Step potential’ is the voltage between the feet of a person (assumed to be 1 metre
apart)standing on the ground. The maximum touch and step potentials are limited by various Standard
in here the Main Ring loop 5-10mA could be measured from MV Line crossing, throughout the PV Plant
once running in parallel all other earth conducters have 3-4 Ohm and no leakage current 0- 0,4 mA..
Main Earth Loop the UK ( British Standards ) are met / Stepvoltage ok ( so no design flaw in here)
Role of bonding
(1) Protection of equipment and personnel from the hazards of lightning discharges;
(2) Establishment of fault current return paths;
3. (3) Establishment of homogeneous and stable paths for signal currents;
(4) Minimization of RF potentials on enclosures and housings;
(5) Protection of personnel from shock hazards arising from accidental power ground; and
(6) Prevention of static charge accumulation.
Effects of poor bonds. With proper design and implementation, bonds minimize differences in
potential between points within the fault protection, signal reference, shielding, and lightning protection
networks of an electronic system.
Bonding is also important to the performance of other interference control
measures. For example, adequate bonding of connector shells to equipment enclosures is essential to the
maintenance of the integrity of cable shields and to the retention of the low loss transmission properties of
the cables. The careful bonding of seams and joints in EM shields is essential to the achievement of a
high degree of shielding effectiveness. Interference reduction components and devices also must be well
bonded for optimum performance.
Role of grounding
The grounding system consists of four subsystems, (1) the earth electrode subsystem,(2) the fault
protection subsystem,(3) the lightning protection subsystem,and (4) the signal reference subsystem.The
purpose of the earth electrode subsystem is to provide a path to earth for the discharge of lightning
strokes, prevent shock hazard to personnel, and assist in the control of noise.
Role of shielding
Shielding involves the use of metallic barriers to prevent the direct radiation of incident energy into the
system and internal enclosures and to minimize the coupling of energy to cables and other collectors that
may penetrate these barriers. Shielding is the basic element of any barrier design, and little EMP
protection is possible without its proper use.
PV Plant and Energy Audit e.g:
The Panel was not grounded at All.
In an IT environment and Noise generated a 16mm (thin wire) is needed.
( Was it testwise removed ?! Lot of different type of earthing datacables was surveyed)
No Grounding towards Earth Bar , no Grounding towards distribution board ( 230 VAC ) via UPS system.
There was also no plugpoint installed at the wall (outlet) cable was stripped and than fixed with
Isolationtape. The PE (Earth ) was not terminated at the Earthing Point (wire was hanging loose).
The only contact towards Earth was the metallic enclosure of the Wall from Container via 4 screws !!
4. PE wire visually with Isotape wrapped and not connected.
No one could tell who connected up this side of installation.
Cable towards UPS unit was done from team (previously)
Mounting of Panels (only /no wiring done) from electrician.
16mm Chassis Grounding (needed )
5. J- Box implementation ( best practice )
if PE ( Earh Bar ) is 0,5 mtr away from connecting up device ( surge arrestor) a V Shape connection
1x towards Earth bar existing with 4mm and a second ( back to it s source ) should be installed in here
Plus and Minuscable ( armoured shield) with 16mm
6. shielded dataloggingcable to prevent Noise from Inverters during switch ON OFF infiltrating the cabling ,
surges will close surge arrestors and in between 600-800mA could be measured....
if surge tries to eliminate during this time Earthloop is complete and was transferred towards the Earth Bar
from grounding Pillars and Plus Minus cabling ( surge arrestors)
Minusside coupled with Earth inside Panel closing and transferring Noise generated via Datacables.
This must be completely avoided via seperate Earthing Path quickly back to it s source.
before there was No common Earthing supplied in Panel when I visited the site Monday 20.10.2014
it was grounded in between all 3 Power supplies Negative to Negative to Negative and than towards Earth
with a 1,5mm wire which is correct, but problematic is the fact that there was no Earth connected
either towards Earth Bar or via UPS unit ( 230 V AC )
I measured with open connection of AC unit ( batterypowered ) same outcome the Noise floating backwards
from datacabling was roughly 600-800mA.
Before Energy Audit the ( shield ) was used as common and at the same time as Earth inside Datacable.
I changed the setup according emf friendly version with shield seperate and yell/green as common reference
for communication.
After Earthing Chassis a constant leakage of 800 than 600 and less towards 500mA could be measured.
( while inverters were switching Master /Slave units ON OFF during rainy / sunny weather )
Conclusions:
7. Following action has to be implemented ( inside Transformer/Inverters)
-Earthing Panel via db board ( bigger Path back to source ) not via 230 V AC cables
-Earthing Panel via Earth Bar
-Earthing DB Board and Earth Bar ( all with 16mm thinwire)
-Earthing J Boxes via V Shape Earthing ( sec. time using Plus/Minus armoured shield)
8. The investigations show similar behaviour in All 4 transformerstations I visited.
The earthing system of a building or site is a critical part of the electrical infrastructure and can
determine
the future viability of businesses operating in it. It is required to deal with short duration fault
currents of
several hundred Amperes, standing currents of a few Amperes and high frequency noise currents
returning
them to source or ground with close to zero voltage drop for noise currents and with no risk of
damage for
fault currents. At the same time, it must protect the equipment and personnel housed in
the building
during lightning strikes (fast transients in the kiloampere region) in the interconnected earthing
system.
After Remedy 5,6 mA measured.
9. Before 169 mA and more measured coming via Inverters and Minus /Plus Cabling DC MAIN
depending on surges is cloudy/sunny day with lots of ON OFF Master Slave units...
important V shape already incoming 4mm cabling from Pillar and second time connected via
Plus /Minus armoured shield towards same point...
Earth Bar as connection point should be avoided, longer than 0,5 mtrs away from Pillar.
11. tested onsite with last 2 days.....working floating back to it s source
no leakage current via datalogging anymore – must be implemented as quick as possible on all J
Boxes.....
REMEDY (possible):
all 4 transformers should get same Remedy action plan as described in PV Plant Report
Munich , 28.10 2015
Andreas Iliou