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        Thermoelectric Topping Cycle for
       Trough Solar Thermal Power Plants




                           Presenter: Andy Muto
                            Advisor: Gang Chen
                        NanoEngineering Group, MIT
                         MRS Conference, 12/2/09

NanoEngineering Group
2
                    Solar Thermal Power


                             -most attractive solar technology for
                             utility scale

                             -uses conventional steam Rankine cycle

                             -allows for 6-15 hrs thermal storage




NanoEngineering Group
Solar Thermoelectric Topping Cycle                         3




            Vacuum                Heat Transfer fluid outlet
            Enclosure             temperature is limited to 400°C

                                  Thermoelectric Characteristics:
  Low Temp Absorber
                          Fluid   -high power densities
                                  -reliable, no moving parts, no
Thermoelectric Elements           maintenance
                                  -inexpensive
   High Temp Absorber             -low efficiency
NanoEngineering Group
4
    Thermoelectric Conversion Efficiency

                                        Carnot Limit




                                            ZT=15


                        Solar Rankine
                                            ZT=3
                                            ZT=2

                                            ZT=1




NanoEngineering Group
5
    Thermoelectric Conversion Efficiency

                                                  Carnot Limit




                                        Topping       ZT=15
                                         Cycle
                        Solar Rankine
                                                      ZT=3
                                                      ZT=2

                                                      ZT=1




NanoEngineering Group
6
    Thermoelectric Conversion Efficiency

                                                  Carnot Limit




                                        Topping       ZT=15
                                         Cycle

                        Solar Rankine
                                                      ZT=3
                                                      ZT=2

                                                      ZT=1




NanoEngineering Group
1-D Model                      7




                   fluid


                 tube wall


             P          N


                 absorber

                                                   Csolar  qloss
                   glass                  Abs   
                                                      Csolar
       Csolar                qloss
NanoEngineering Group
1-D Model                                        8




                   fluid


                 tube wall

                                                                   ZTeff 1 1
                                     W     TE AbsC,TE
             P          N             TE                                    Tf
                                                                 ZTeff 1 
                                                                               Tabs
                                             Carnot efficiency
                 absorber

                                                     Csolar  qloss
                   glass                    Abs   
                                                        Csolar
       Csolar                qloss
NanoEngineering Group
1-D Model                                            9




                                                              WTE  WRankine
                 Rankine                             sys   
                                WRankine                          Csolar
                   fluid
                                        Rankine  C , Rankine II , Rankine  Abs  TE 
                 tube wall

                                                                      ZTeff 1 1
                                     W       TE AbsC,TE
             P          N             TE                                       Tf
                                                                    ZTeff 1 
                                                                                  Tabs
                                                Carnot efficiency
                 absorber

                                                        Csolar  qloss
                   glass                       Abs   
                                                           Csolar
       Csolar                qloss
NanoEngineering Group
10
                                                    Surfacevs. Wavelength
                                                     Intensity
                                                               Properties
                                1.4
                                            Absorptivity=0.96

                                1.2
                                                                              Glass transition λ=2700 nm
                                                                              Transmissivity=0.963 (λ<2700 nm)
                                 1                                            Emissivity=0.89 (λ>2700 nm)
    Solar Intensity [W/m2/nm]
       Intensity [W/m2/nm]




                                                                                                     Surface Emissivity
                                0.8


                                0.6

                                0.4

                                0.2
                                                                              Emissivity=0.05
                                 0
                                      500      1000    1500     2000   2500    3000    3500     4000
                                                           Wavelength [nm]
NanoEngineering Group
11
                             Optimal Transition Wavelength
                                        Intensity vs. Wavelength
                      60
                           Solar at 40 times concentration

                      50

                                     transition TAbs , Csolar 
Intensity [W/m2/nm]




                      40


                      30


                      20

                                                         Black Body 700°C
                      10
                                                                                     Blackbody 400-700°C
                                                                                     by 50°C increments
                      0
                           500   1000   1500 2000 2500          3000   3500   4000
                                           w avelength [nm]


NanoEngineering Group
Absorber Efficiency
                                                     Intensity vs. Wavelength                                                      Rankine          Topping Cycle
                                                                                                                       60
                      [W/m2/nm]




                                  1.4


                                  1.2                       Topping cycle                                              55
                                                            1800 nm




                                                                                                                                              0.9
                                   1




                                                                                                                            0.92




                                                                                                                                                       0.88
                                                            95.6%
Solar Intensity/nm]




                                                                                                                       50




                                                                                                                                                                                   0.8
                                                                                                                                                                            0.82
                                                                                                Concentration [suns]




                                                                                                                                                              0.86
                                  0.8




                                                                                                                                                                     0.84
              2
       Intensity [W/m




                                  0.6                               Original cycle                                     45




                                                                                                                                                                                    0.7 0.76 .78
                                                                    2500 nm




                                                                                                                                                                                             0
                                                                                                     concentration
                                  0.4
                                                                    99.1%                                              40
                                  0.2
                                                                                                                       35




                                                                                                                                                                                       4
                                   0
                                        500   1000   1500    2000   2500   3000   3500   4000
                                                                                                                       30
                                                 Wavelength [nm]
                                                                                                                       25

                                                                                                                       20                           Absorber Efficiency
                                                                                                                       15
                 Absorber Efficiency decreases
                 rapidly with increasing temperature 10                                                                      200   300        400      500            600          700
                 due to blackbody overlap with solar                                                                                     absorber Temperature [C]

                 spectrum                                                                                                          Absorber Temperature [C]




NanoEngineering Group
Decision to Implement TE Topping Cycle
                           with TE   Topping cycle should produce 10% more
                Pratio   
                           without   power to justify added engineering costs




                                                     Vacuum
                                                     Enclosure

                                           Low Temp Absorber
                                                                       Fluid

                                          Thermoelectric Elements


                                            High Temp Absorber




NanoEngineering Group
Decision to Implement TE Topping Cycle
                                               with TE                  Topping cycle should produce 10% more
                                    Pratio   
                                               without                  power to justify added engineering costs

                                    60

                                    55

                                    50
                                                                                            Power Ratio
             concentration [suns]




                                    45
                                                                                            ZT=1
                                    40
                                                          1.1 5




                                                                               1.0 5
                                                                   1.1
                                    35




                                                                                                                    concentration [suns]
                                    30
                                             Implement                                 Do Not Implement
                                    25

                                    20

                                    15

                                    10
                                     150          200             250        300     350      400     450   500
                                                                        fluid temperature [C]
NanoEngineering Group
Decision to Implement TE Topping Cycle
                                               with TE                  Topping cycle should produce 10% more
                                    Pratio   
                                               without                  power to justify added engineering costs

                                    60

                                    55

                                    50
                                                                                            Power Ratio
             concentration [suns]




                                    45
                                                                                            ZT=1
                                    40
                                                          1.1 5




                                                                               1.0 5
                                                                   1.1
                                    35




                                                                                                                    concentration [suns]
                                    30
                                             Implement                                 Do Not Implement
                                    25

                                    20

                                    15

                                    10
                                     150          200             250        300     350      400     450   500
                                                                        fluid temperature [C]
NanoEngineering Group
Decision to Implement TE Topping Cycle
                                              with TE                     Topping cycle should produce 10% more
                                   Pratio   
                                              without                     power to justify added engineering costs
                                  60

                                  55




                                                          1.4




                                                                                      1.1 5




                                                                                                            1.0 5
                                                                  1.3




                                                                                                1.1
                                                                                1.2
                                  50
                                                   1.45
           concentration [suns]




                                  45
                                                           1.35

                                                                        1.2 5
                                  40

                                  35




                                                                                                                            concentration [suns]
                                             1.5




                                  30                                                                    Power Ratio
                                                                                                        ZT=3
                                  25

                                  20

                                  15

                                  10
                                   150          200               250           300       350         400     450     500
NanoEngineering Group                                                   fluid temperature [C]
Optimal Absorber Temperature, ZT=3
                        60

                        55
                                                                     65 0
                        50
 concentration [suns]




                        45
                                                                     625
                        40

                        35
                                                                     60 0
                        30
                                                                     57 5
                        25
                                     Optimal Temperature ZT=3
                                                           55 0                         500-600°C
                        20
                                                                     52 5
                        15                                           500
                        10
                         150   200     250       300      350        400    450   500
                                             fluid temperature [C]

NanoEngineering Group
18

                              Conclusions

   •investigated a thermoelectric topping cycle for
   parabolic trough solar thermal power plants

   •current materials with ZT=1 will not work in this
   application

   •ZT=3 or greater is needed, with operating
   temperatures around 500-600°C

   •other applications may exist within solar thermal
   energy at lower temperatures

                        Acknowledgements: KFUPM
NanoEngineering Group
Power Ratio                            ZT=3 Emissivity=0                       with TE
                                                                                                         Pratio   
                                                                                                                    without
                              60

                              55


                                          1.5

                                                     1.4
                              50
       concentration [suns]




                              45




                                                                     1.25
                                                       1.3 5
                                             1.4 5




                                                                             1.2

                                                                                   1.1 5
                              40
                                                               1.3




                                                                                           1.1
                              35

                              30

                              25




                                                                                                       1.05
                              20

                              15

                              10
                               150     200           250        300     350      400             450      500
NanoEngineering Group                                      fluid temperature [C]
Limits to ZT=1 applications                                                    20


                                   3                  Power Ratio ZT=1, emissivity=0
                              10




                                                               1.2




                                                                                      1.1




                                                                                                    1. 05
                                                            1. 2




                                                                               1. 1




                                                                                            1. 05
       concentration [suns]




                                   2
                              10
                                                      1.2




                                                                        1
                                                                     1.




                                                                                5
                                                                            1. 0




                                                                                                            1
                                                                                                                  1
                                   1
                              10
                                       100      200             300      400        500                         600   700
                                                              fluid temperature [C]
NanoEngineering Group
Efficiency Gain                                        ZT=3
                                                         gain   with TE   without
                                     60

                                     55   0.1 2
                                     50




                                                                                             2
              concentration [suns]




                                     45




                                                                                         0.0
                                                        0.0 8


                                                                   0.0 6



                                                                            0.0 4
                                                  0.1


                                     40

                                     35

                                     30

                                     25

                                     20

                                     15
                                                                                                        0
                                     10
                                      150         200       250        300     350      400      450    500
                                                                  fluid temperature [C]
NanoEngineering Group
1-D Heat Loss                                                         22



                Tabs                         absorber
                                                      1 
                                  1 
                                                        A
                                    A
                                                          1
                                  1
                                                         AVF
                              AglassVF
                                                      1   glazing
                                                     glazing Aglazing                         qloss A
                Tglazing                       glass
                                                1                        1    , glazing
                                            UAglazing                   , glazing Aglazing
                                                                             1
                                                                       AglazingVF
                               1    ,                             1    ,
                                  A                                   A
                T
           qloss  qabs  glazing  qtransmit  qglazing   qtransmit  qconvection
NanoEngineering Group
1-D Model                                          23




                                                           WTE  WRankine
                                                  sys   
                                                               Csolar

          II , Rankine  0.65       Rankine  C , Rankine II , Rankine  Abs  TE 
              ZT  15
                                                                   ZTeff 1 1
                         II ,TE          TE AbsC,TE
            ZT                                                   ZTeff 1 
                                                                            Tf
                                                                               Tabs
              1          0.20                Carnot efficiency
              2          0.30
              3          0.37                        Csolar  qloss
                                            Abs   
                                                        Csolar


NanoEngineering Group
24
   U.S. Concentrating Solar Resource




NanoEngineering Group

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Thermoelectric Topping Cycle for Trough Solar Thermal Power Plants

  • 1. 1 Thermoelectric Topping Cycle for Trough Solar Thermal Power Plants Presenter: Andy Muto Advisor: Gang Chen NanoEngineering Group, MIT MRS Conference, 12/2/09 NanoEngineering Group
  • 2. 2 Solar Thermal Power -most attractive solar technology for utility scale -uses conventional steam Rankine cycle -allows for 6-15 hrs thermal storage NanoEngineering Group
  • 3. Solar Thermoelectric Topping Cycle 3 Vacuum Heat Transfer fluid outlet Enclosure temperature is limited to 400°C Thermoelectric Characteristics: Low Temp Absorber Fluid -high power densities -reliable, no moving parts, no Thermoelectric Elements maintenance -inexpensive High Temp Absorber -low efficiency NanoEngineering Group
  • 4. 4 Thermoelectric Conversion Efficiency Carnot Limit ZT=15 Solar Rankine ZT=3 ZT=2 ZT=1 NanoEngineering Group
  • 5. 5 Thermoelectric Conversion Efficiency Carnot Limit Topping ZT=15 Cycle Solar Rankine ZT=3 ZT=2 ZT=1 NanoEngineering Group
  • 6. 6 Thermoelectric Conversion Efficiency Carnot Limit Topping ZT=15 Cycle Solar Rankine ZT=3 ZT=2 ZT=1 NanoEngineering Group
  • 7. 1-D Model 7 fluid tube wall P N absorber Csolar  qloss glass  Abs  Csolar Csolar qloss NanoEngineering Group
  • 8. 1-D Model 8 fluid tube wall ZTeff 1 1 W TE AbsC,TE P N TE Tf ZTeff 1  Tabs Carnot efficiency absorber Csolar  qloss glass  Abs  Csolar Csolar qloss NanoEngineering Group
  • 9. 1-D Model 9 WTE  WRankine Rankine  sys  WRankine Csolar fluid  Rankine  C , Rankine II , Rankine  Abs  TE  tube wall ZTeff 1 1 W TE AbsC,TE P N TE Tf ZTeff 1  Tabs Carnot efficiency absorber Csolar  qloss glass  Abs  Csolar Csolar qloss NanoEngineering Group
  • 10. 10 Surfacevs. Wavelength Intensity Properties 1.4 Absorptivity=0.96 1.2 Glass transition λ=2700 nm Transmissivity=0.963 (λ<2700 nm) 1 Emissivity=0.89 (λ>2700 nm) Solar Intensity [W/m2/nm] Intensity [W/m2/nm] Surface Emissivity 0.8 0.6 0.4 0.2 Emissivity=0.05 0 500 1000 1500 2000 2500 3000 3500 4000 Wavelength [nm] NanoEngineering Group
  • 11. 11 Optimal Transition Wavelength Intensity vs. Wavelength 60 Solar at 40 times concentration 50 transition TAbs , Csolar  Intensity [W/m2/nm] 40 30 20 Black Body 700°C 10 Blackbody 400-700°C by 50°C increments 0 500 1000 1500 2000 2500 3000 3500 4000 w avelength [nm] NanoEngineering Group
  • 12. Absorber Efficiency Intensity vs. Wavelength Rankine Topping Cycle 60 [W/m2/nm] 1.4 1.2 Topping cycle 55 1800 nm 0.9 1 0.92 0.88 95.6% Solar Intensity/nm] 50 0.8 0.82 Concentration [suns] 0.86 0.8 0.84 2 Intensity [W/m 0.6 Original cycle 45 0.7 0.76 .78 2500 nm 0 concentration 0.4 99.1% 40 0.2 35 4 0 500 1000 1500 2000 2500 3000 3500 4000 30 Wavelength [nm] 25 20 Absorber Efficiency 15 Absorber Efficiency decreases rapidly with increasing temperature 10 200 300 400 500 600 700 due to blackbody overlap with solar absorber Temperature [C] spectrum Absorber Temperature [C] NanoEngineering Group
  • 13. Decision to Implement TE Topping Cycle with TE Topping cycle should produce 10% more Pratio  without power to justify added engineering costs Vacuum Enclosure Low Temp Absorber Fluid Thermoelectric Elements High Temp Absorber NanoEngineering Group
  • 14. Decision to Implement TE Topping Cycle with TE Topping cycle should produce 10% more Pratio  without power to justify added engineering costs 60 55 50 Power Ratio concentration [suns] 45 ZT=1 40 1.1 5 1.0 5 1.1 35 concentration [suns] 30 Implement Do Not Implement 25 20 15 10 150 200 250 300 350 400 450 500 fluid temperature [C] NanoEngineering Group
  • 15. Decision to Implement TE Topping Cycle with TE Topping cycle should produce 10% more Pratio  without power to justify added engineering costs 60 55 50 Power Ratio concentration [suns] 45 ZT=1 40 1.1 5 1.0 5 1.1 35 concentration [suns] 30 Implement Do Not Implement 25 20 15 10 150 200 250 300 350 400 450 500 fluid temperature [C] NanoEngineering Group
  • 16. Decision to Implement TE Topping Cycle with TE Topping cycle should produce 10% more Pratio  without power to justify added engineering costs 60 55 1.4 1.1 5 1.0 5 1.3 1.1 1.2 50 1.45 concentration [suns] 45 1.35 1.2 5 40 35 concentration [suns] 1.5 30 Power Ratio ZT=3 25 20 15 10 150 200 250 300 350 400 450 500 NanoEngineering Group fluid temperature [C]
  • 17. Optimal Absorber Temperature, ZT=3 60 55 65 0 50 concentration [suns] 45 625 40 35 60 0 30 57 5 25 Optimal Temperature ZT=3 55 0 500-600°C 20 52 5 15 500 10 150 200 250 300 350 400 450 500 fluid temperature [C] NanoEngineering Group
  • 18. 18 Conclusions •investigated a thermoelectric topping cycle for parabolic trough solar thermal power plants •current materials with ZT=1 will not work in this application •ZT=3 or greater is needed, with operating temperatures around 500-600°C •other applications may exist within solar thermal energy at lower temperatures Acknowledgements: KFUPM NanoEngineering Group
  • 19. Power Ratio ZT=3 Emissivity=0 with TE Pratio  without 60 55 1.5 1.4 50 concentration [suns] 45 1.25 1.3 5 1.4 5 1.2 1.1 5 40 1.3 1.1 35 30 25 1.05 20 15 10 150 200 250 300 350 400 450 500 NanoEngineering Group fluid temperature [C]
  • 20. Limits to ZT=1 applications 20 3 Power Ratio ZT=1, emissivity=0 10 1.2 1.1 1. 05 1. 2 1. 1 1. 05 concentration [suns] 2 10 1.2 1 1. 5 1. 0 1 1 1 10 100 200 300 400 500 600 700 fluid temperature [C] NanoEngineering Group
  • 21. Efficiency Gain ZT=3  gain   with TE   without 60 55 0.1 2 50 2 concentration [suns] 45 0.0 0.0 8 0.0 6 0.0 4 0.1 40 35 30 25 20 15 0 10 150 200 250 300 350 400 450 500 fluid temperature [C] NanoEngineering Group
  • 22. 1-D Heat Loss 22 Tabs absorber 1  1   A  A 1 1 AVF AglassVF 1   glazing  glazing Aglazing qloss A Tglazing glass 1 1    , glazing UAglazing   , glazing Aglazing 1 AglazingVF 1    , 1    ,   A   A T qloss  qabs  glazing  qtransmit  qglazing   qtransmit  qconvection NanoEngineering Group
  • 23. 1-D Model 23 WTE  WRankine  sys  Csolar  II , Rankine  0.65  Rankine  C , Rankine II , Rankine  Abs  TE   ZT  15 ZTeff 1 1  II ,TE TE AbsC,TE ZT ZTeff 1  Tf Tabs 1 0.20 Carnot efficiency 2 0.30 3 0.37 Csolar  qloss  Abs  Csolar NanoEngineering Group
  • 24. 24 U.S. Concentrating Solar Resource NanoEngineering Group