3. NOVAMONT ORIGINS
-THE LIVING CHEMISTRY PROJECT (1989)-
FERRUZZI
MONTEDISON
MONTECATINI ERIDANIA
FERTEC BEGHIN SAY
(DONEGANI (FERRUZZI RESEARCH AND
(VILVOORDE
INSTITUTE) TECHNOLOGY)
RESEARCH CENTER
•HIMONT (PP)
•CERESTAR
•MONTEFIBRE (STARCH)
(PET)
•CEREOL (OILS)
•VEDRIL (PMMA)
•ERIDANIA-
•MONTEFLUOS BEGHIN SAY
(FLUORINATED INTEGRATION OF CHEMISTRY (SUGAR)
POLYMERS) AGRICULTURE AND
•CENTRAL SOIA
•FARMITALIA ENVIRONMENT
•PROVIMI
•AGRIMONT
•AGRA
•ETC.
•ETC.
NOVAMONT CONFIDENTIAL
4. NOVAMONT
HISTORICAL BACKGROUND
• 1989: FERTEC formed by MONTEDISON starting as a
spin-off of IGD (Donegani Institute)
(Main projects:materials, paper additives, biodiesel fuel,
cobuilders for detergency, craking of carbohydrates)
• 1991: merger of FERTEC in NOVAMONT
• 1994: NOVAMONT focus on materials
• 1996: NOVAMONT acquired by BCI (Banca
Commerciale Italiana) merchant bank (today BancaIntesa,
the major Italian banking group) and INVESTITORI
ASSOCIATI (the largest private equity fund in Italy)
NOVAMONT CONFIDENTIAL
5. NOVAMONT PROFILE
• Market pioneer and leader in the sector of biodegradable
materials with focus on renewable resources
• Tailor-made materials for a wide range of industrial
applications (composting, packaging, hygiene, agriculture,
food serviceware, tires) under the tradename Mater-Bi™
• Focus on research and development as the driving force of
Novamont industrial development (>10% of turnover , more
than 30% of the human resources dedicated to research)
• More than 100 articles, about 80 patent families, 9 awards,
>90ML$ of investment
NOVAMONT CONFIDENTIAL
6. NOVAMONT PATENT PORTFOLIO
100
2001: EXCLUSIVE LICENCE OF
BIOTEC’S PATENTS IN THE
SECTOR OF FILM INDUSTRY
n° PATENTS
1997: ACQUISITION OF ALL
WARNER LAMBERT PATENT
PORTFOLIO
0
1989 1991 1993 1995 1997 1999 2001 2003 2005
YEAR
NOVAMONT CONFIDENTIAL
NOVAMONT CONFIDENTIAL
7. NOVAMONT
APPROACH TO BIOPLASTICS
TECHNOLOGIES AT
LOW ENVIRONMENTAL
RENEWABLE IMPACT
RESOURCES
LIVING CHEMISTRY FOR QUALITY
OF LIFE
TAILOR MADE
MATERIALS FOR
APPLICATIONS
CONTRIBUTION TOTHE ECONOMICALLY AND
SOLUTION OF ENVIRONMENTALLY
ENVIRONMENTAL/ SUSTAINABLE
TECHNICAL/
ECONOMICAL ISSUES
OF A SECTOR OF
APPLICATION NOVAMONT CONFIDENTIAL
10. MATER-BI GRADES FOR FILM
-BIODEGRADATION BEHAVIOUR-
TOTALLY BIODEGRADABLE IN DIFFERENT
ENVIRONMENTS:
• INDUSTRIAL COMPOSTING (EN13432, ASTM
6400-99,UNI15782)
• HOME COMPOSTING
• SOIL
11. NOVAMONT PLANT
IN TERNI
CAPACITY: 20000 ton/year CERTIFIED ACCORDING TO ISO 9001 AND 14001
NOVAMONT CONFIDENTIAL
14. MATER-BI GRADES MATER-BI GRADES
FOR WASTE BAGS FOR MULCH FILM
• Yard waste and lawn
& leaf bags
• Food and
bio-waste bags
• Liners for restaurants
NOVAMONT CONFIDENTIAL
15. SOME PROPERTIES OF MATER-BI
STANDARD FILMS
TEST PROCEDURE UNIT MATER-BI PE FILM
FILM
MFI ASTM D1238 dg/min 2-6 0.1-22
Strenght at break ASTM D882 MPa 25-45 8-16
Elongation at break ASTM D882 % 250-800 150-600
Young’s modulus ASTM D882 MPa 100-450 100-200
Tear strength ASTM D1938 N/m 30-150 60
Processability % 80-100 100
Permeability LYSSY gr30umm2*24h 500-1000 15
Compostability CEN13432 OK COMPOST -
DIN54900 DINCERTCO
In-use resistance: VGS certificates weeks 1-5 -
yard waste
NOVAMONT CONFIDENTIAL
17. MATER-BI: MAIN CHARACTERISTICS
•BIODEGRADABLE AND COMPOSTABLE IN DIFFERENT ENVIRONMENTS
•PERFORMANCES COMPARABLE WITH TRADITIONAL PLASTICS
•PROCESSABILITY WITH STANDARD MACHINES AS FOR TRADITIONAL
PLASTICS
•HIGH BREATHABILITY (>1000 gr30um/24h m2 (ISO 2528 condition B)
WITH BIOLOGICAL BARRIER
•REDUCED ENVIRONMENTAL IMPACT (energy saving, resources saving,
reduction of greenhouse gas emissions (epd) ) VS STANDARD AND
BIODEGRADABLE NON RENEWABLE PLASTICS
18. ORIGO-BI TM: THE NOVAMONT
POLYESTERS FROM RRM
A RESULT OF THE INTEGRATION OF NOVAMONT’S
TECHNOLOGY ON RENEWABLE RAW MATERIALS FROM
VEGETABLE OILS WITH EASTMAN’S TECHNOLOGY
PLATFORM (EASTAR-BIO Patent portfolio, Know-how )
(8/2004)
NOVAMONT CONFIDENTIAL
20. TENSILE PROPERTIES
-MODULUS vs ELONGATION AT BREAK-
COMPARATIVE DATA
PLA
PHB
PS
M O D U L U S (M P a )
3000
PET
2000
PP
ORIGO-BI
1000
MATER-BI HDPE
PBS ORIGO-BI
ORIGO-BI MATER-BI PCL ORIGO-BI
0 LDPE EASTAR-BIO
MATER-BI
0 100 200 300 400 500 600 700 800 900
ELONGATION AT BREAK (%)
NOVAMONT CONFIDENTIAL
21. THE BIOREFINERY INTEGRATED IN THE TERRITORY
COMPLEXED
STARCH
•LOCAL RAW TECHNOLOGY
MATERIALS
STARCH NOVAMONT
•SPECIALIZED
CROPS NANOPARTICLES
•INNOVATION IN POLYESTERS
THE TERRITORY FROM
VEGETABLE OILS
•TERRITORY AS
A LAB
S.I.N.C.R.O.
•IMPLEMENTATI
ON OF MONOMERS FOR
POLYESTERS AND 50-50 Joint Venture between
ADEQUATE
CHEMICAL
STANDARDS INTERMEDIATES NOVAMONT and C.A.M.P.O.
•READYNESS TO (cooperative of 600 farmers
ABSORB NEW belonging to COLDIRETTI)
TECHNOLOGIES
TRANSFORMATION OF CO/BY-
•NEW PRODUCTS IN CO-MONOMERS AND
INITIATIVES ENERGY
BIOREFINERY
22. CONCLUSIONS
1. MATER-BI : A RANGE OF TAILOR MADE MATERIALS WITH
EXCELLENT TECHNICAL PERFORMANCES.
2. PRODUCTS DESIGNED FOR POSITIVE ENVIORNMENTAL
IMPACT THROUGH THE FULL LIFE CYCLE (CRADLE TO
GRAVE).
3. ORIGO-BITM THE NEW FAMILY OF RENEWABLE
POLYESTERS (30-70%) TO ENLARGE THE RANGE OF
NOVAMONT’S TAILOR MADE MATERIALS AND TO FURTHER
STRENGTHEN TECHNICAL, ECONOMIC AND
ENVIRONMENTAL PERFORMANCES
NOVAMONT CONFIDENTIAL
