RAMS studies for new projects by ARMS Reliability

2. ARMS Reliability commenced business in August 1995.Australia VIC, QLD, WA, NSW, SA North AmericaAustin, Texas South Africa

3. Empower | Educate | Equip We empower our clients (and their teams) through consulting advice. We educate our clients (and their teams) through relevant and well-delivered training programs. We equip our clients (and their teams) with software and enabling tools.

5. Delivering Reliability Improvements since 1995

6. Lead the functional design of Availability Workbench

7. Lead functional design of SAP Integration

8. Integration with SAP, Ellipse, Maximo.

9. Not just a software house, maintenance people understanding maintenance issues

10. Our team is made up of maintenance and reliability professionals

11. Real Data Handling

13. Companies engage us to build Reliability into their Design on major capital projects Reduce the high cost of unplanned maintenance, eliminate lost revenue caused by unplanned maintenance and escape a reactive maintenance culture. Evaluate existing plant performance and identify bottlenecks and improvement opportunities. Help them quantify whether their current maintenance strategy for new or existing equipment is able to deliver the required business results Eliminate recurring problems Escape a reactive maintenance culture

14. Our Mining Clients

15. 8 The ARMS Reliability offering

16. Proactive Asset Management Breakdowns ARMS Specialises in Reliability Processes & Tools That Reduce Reactive Maintenance RCM EAM Work Orders History Optimised Asset Management Strategies Maintenance Plans RCA For Defect Elimination

17. Services for New Projects Understanding the link between engineering design and the Reliability, Availability, Maintainability and Safety (RAMS) can have a significant impact on the lifecycle cost of a project and determine the difference between a successful project and a financial headache. RAMS Analysis The benefit of doing RAMS analysis early in a major capital project is that critical reliability issues can be addressed before expensive detailed design and procurement, and certainly making changes prior to construction and commissioning saves a lot of valuable time and expense. Maintenance Strategy Development In the design stage of a new project there are many unknowns. By calling on ARMS experience in dealing with similar projects, the development of a maintenance strategy can be streamlined and delivered in a shorter timeframe Capacity & Availability Predictions are crucial in assessing if the planned design will deliver the budgeted throughput and Budget & Resource Forecasting allows you to determine the risk and value impact of various expenditure scenarios and project medium to long term capital and maintenance budgets

19. Peabody Energy – D11 Dozers – Optimize Maintenance Strategy, Compare Repair vs Replace

20. Collahuasi – Bucyrus 495B1 & 495HR Shovels

21. Blair Athol Coal – Dragline Maintenance Strategy Review

22. Blair Athol Coal – Defect Elimination Program

23. Anglo Gold – Asset Integrity Review

24. BHP Billiton Iron Ore

25. Port Expansion - Maintenance Strategy Development

27. Zinifex Century Mine (2003)

28. BMA Blackwater, Coal Prep Plant. (2005)

29. Argyle Diamonds Crushing Plant (2006)

30. BHP Olympic Dam Expansion (2007-2008)

31. BHP Cannington Proposed Expansion Project (2008)

33. Can you answer the following? • Will the design meet the objectives over the lifetime?• Is there enough redundancy? • Are stockpiles, surge and buffers correctly sized? • Identify bottlenecks. • Will my maintenance strategy deliver what the design expects? • How many resources will be required and when? • How many spares will I need? • How do I develop a maintenance plan for new equipment? • How can I validate the OEM’s recommendations?

35. Enables assessment of lifecycle costs to be carried out.

36. An early indication of which components or areas contribute to the major portion of capacity loss.

37. Enables trade offs to be made between reliability, maintainability, redundancy and buffer capacity.

38. Provides early assessment of Safety and Environmental compliance.

39. Identifies Critical items

41. RAMS for New Projects

42. Influence Of A Major Capital Project Lifecycle Cost Low Influence Rapidly Decreasing Influence Major Influence FINAL AUTHORIZATION INFLUENCE EXPENDITURES INFLUENCE EXPENDITURES MECHANICAL FRONT END LOADING COMPLETE COMMERCIAL OPS

43. Optimal Approach Generic Performance Characteristics RBM (Availability Capacity Modeling) Data Used for Predictions Specific Characteristics RCM (Maintenance Strategy Development) Generic Library RCM Data Project Life

44. Reliability Tools Applicable Front End Engineering

45. Isograph Software Suite Design Activity AvSim HAZOP+ FaultTree+ Reliability Workbench Operate & Maintain(through life support) AvSim LCC FaultTree RCMCost ERP Portals Availability Workbench

46. Full Integration Reliability Toolkit Seamless Data Flow