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SEMINAR
ON
POWER TRANSFORMER
PRESENTED BY:
ASIF AHMED KHAN
POWER TRANSFORMER
INTRODUCTION:
CORE MATERIAL
• Basic material are Alloy Steel having main
content Silicon & carbon
• Which increases permeability & reduces
losses
CONTD..
CRGO
(cold rolled grain
oriented silicon steel)
CRGOS shows excellent Magnetic properties.
The purpose of using CRGO is to reduce the
hysteresis losses.
So CRGOS is more used
Power transformer core
CORE AND ACTIVE PART
ACTIVE PART
•C.R.G.O. STRIPS
•1-STRIP HAS WIDTH OF 0.27 mm
•COIL OR WINDING ASSEMBLY
PROCEDURE
•Manufacturing of LIMB
•Core Insulation
CORE AND ACTIVE PART
• Removal of TOP FRAM for Coil assembly
• Winding insulation detail
• TOP YOKE FILLING
• VAPOUR PHASE OVEN
• HV & LV leads from top & bottom to the
bushings
• REGULATING COILS to the tap changer
TYPE OF WINDING
SPIRAL
• It is used 100 A& for low Voltage Winding
• Mechanically very strong
Helical
• Intermediate range of current
• Suitable for LV winding of large transformer
•Cross-over suitable of current not exceeding 20 A.
•Use for HV winding of small transformer
Continuous disc:
•No of turns wound radially over one another
•separated by spacers
•HV winding
•Mechanically strong
Cross over
Sandwich
• mostly used for shell type transformer
• Control leakage reactance
• HV & LV are near so leakage flux is reduced
• mmf of each section is same.
INSULATION
kinds of Insulations:
Major Insulation:
•Insulating between LV & core
•Also between HV & LV
•Insulating barriers between limbs, coils & core yoke
•Oil impregnated paper used as it has high dielectric
strength
MINOR INSULATION
• Insulation between individual turns &
between layers
Conductor Insulation
• paper & cotton
• Air insulated Transformer insulation used is
glass tap
TRANSFORMER TANK
• Plain sheet steel Tank
• Tube Tank
• Radiator Tank
• Tank with separate coolers
TRANSFORMER OIL
• Double purpose , cooling & Insulating
• Permittivity is 2.5
• Breakdown strength of oil used must be 50kv RMS
• Major disadvantage is sluging
• To overcome this, synthetic oil is prefered
FINAL ASSEMBLY
• Installation of active part and assembly of
accessories
• TRANSFORMER TANK
WORK SHOP
QUALITY TEST
• Design
• Process Time
• M/C size specification
• Process of manufacturing
• Dimension specification
• Testing specification
THANK YOU

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Power transformer

  • 3. INTRODUCTION: CORE MATERIAL • Basic material are Alloy Steel having main content Silicon & carbon • Which increases permeability & reduces losses
  • 4. CONTD.. CRGO (cold rolled grain oriented silicon steel) CRGOS shows excellent Magnetic properties. The purpose of using CRGO is to reduce the hysteresis losses. So CRGOS is more used
  • 6. CORE AND ACTIVE PART ACTIVE PART •C.R.G.O. STRIPS •1-STRIP HAS WIDTH OF 0.27 mm •COIL OR WINDING ASSEMBLY PROCEDURE •Manufacturing of LIMB •Core Insulation
  • 7. CORE AND ACTIVE PART • Removal of TOP FRAM for Coil assembly • Winding insulation detail • TOP YOKE FILLING • VAPOUR PHASE OVEN • HV & LV leads from top & bottom to the bushings • REGULATING COILS to the tap changer
  • 9.
  • 10. SPIRAL • It is used 100 A& for low Voltage Winding • Mechanically very strong Helical • Intermediate range of current • Suitable for LV winding of large transformer
  • 11. •Cross-over suitable of current not exceeding 20 A. •Use for HV winding of small transformer Continuous disc: •No of turns wound radially over one another •separated by spacers •HV winding •Mechanically strong Cross over
  • 12. Sandwich • mostly used for shell type transformer • Control leakage reactance • HV & LV are near so leakage flux is reduced • mmf of each section is same.
  • 13. INSULATION kinds of Insulations: Major Insulation: •Insulating between LV & core •Also between HV & LV •Insulating barriers between limbs, coils & core yoke •Oil impregnated paper used as it has high dielectric strength
  • 14. MINOR INSULATION • Insulation between individual turns & between layers Conductor Insulation • paper & cotton • Air insulated Transformer insulation used is glass tap
  • 15. TRANSFORMER TANK • Plain sheet steel Tank • Tube Tank • Radiator Tank • Tank with separate coolers
  • 16.
  • 17. TRANSFORMER OIL • Double purpose , cooling & Insulating • Permittivity is 2.5 • Breakdown strength of oil used must be 50kv RMS • Major disadvantage is sluging • To overcome this, synthetic oil is prefered
  • 18. FINAL ASSEMBLY • Installation of active part and assembly of accessories • TRANSFORMER TANK
  • 20. QUALITY TEST • Design • Process Time • M/C size specification • Process of manufacturing • Dimension specification • Testing specification