EcoAxis’ AxisWEAVE4.0, an IoT based analytics and monitoring system for weaving looms, provides information about production and predicts the time required for completing the ongoing jobs for individual looms. It delivers efficiency enhancement with comprehensive analytics relating to mending time for weft and warp breaks, water/air/electricity energy consumption, loom and quality, and warp/weft/selvedge/other downtime – any time-anywhere-any device.
For more information visit www.ategroup.com/ecoaxis.
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AxisWEAVE4.0 - Weaving loom monitoring and analytics solution
1. EcoAxis Confidential - Do not share or use without prior written consent from EcoAxisEcoAxis Confidential - Do not share or use without prior written consent from EcoAxis
AxisWEAVE 4.0
Weaving Loom Monitoring and Analytics Solution
1
Unlocking Intelligence of Things
2. 2
A.T.E. at a glance
BUSINESSAREAS
Textile Engineering
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Wastewater Treatment
Flow Technology
Solar Heating
Internet of Things
for Industry
Print & Packaging
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Vision Systems
5000+ happy customers 500+ world-class products 11 locations
80+ years experience
3. EcoAxis Confidential - Do not share or use without prior written consent from EcoAxisEcoAxis Confidential - Do not share or use without prior written consent from EcoAxis
EcoAxis: Recognitions
3
Frost & Sullivan
Growth Excellence Leadership
Award 2017
Industrial IoT - Big Data Industry
Boston Consulting - CII
Industrie 4.0 contest 2017
Top 5 at CII Manufacturing Summit,
Nov 2017
5. AxisWEAVE 4.0 overview
Efficiency
Production
Breakage analysis
Downtime analysis
Energy analytics
Air consumption
Automated
dashboards
Multi-plant /unit-level
Section level
Machine level
Loom-wise planning
Tracking of job
remaining length
and days
Quality library
Job details
Planning and
scheduling
Section-view for
planning
Quality updation
Planned v/s actual
Automated
reports
Downloadable reports
Monthly and daily
(shift-wise) reports
Quality and loom-wise
Breakages report
Production report
Job report
Performance report
Energy/air
consumption report
6. Benefits of AxisWEAVE 4.0 for weaving
Automated reports and dashboards
Live tracking with online analytics
Production planning and tracking
Tracking of operator effectiveness
Planning based on historical data about performance of loom and quality
combination
Tracking the quality of the yarn based on breakage analysis
Enterprise-level (multiple plants), plant-level (multiple sections), section-level
(multiple equipment), and equipment-level analytics
7. Improvement opportunities using AxisWEAVE 4.0
Quality
Job wise breakage and
performance analysis
Easy identification of
beam number
representing preparatory
machines and yarn used
Insights for corrective
measures
Productivity
Live tracking of weaving jobs’
status improves the planning
of preparatory machines
processing
Benchmarking loom
performance on quality basis
Online quality library for loom
planning
Automated reports
Performance
Operator training based on
breakage analysis
Maintenance planning based
on the CMPX analysis of
different machines running
same quality
Effective manpower
utilisation
8. Weaving analytics from AxisWEAVE 4.0
Production Analysis
Production in picks/m/kg
Actual v/s planned production
Production against quality
CMPX and average mending
time
Warp, weft, selvedge & others
Breakage record
Machine availability/efficiency
Downtime analysis
Actual v/s planned RPM
Energy/air consumption
analysis
Specific energy consumption
Breakage Analysis
Performance Analysis
Energy Analysis
Online tracking of production
from anywhere, at anytime
Helps in better planning of
production and raw materials
Operator performance
evaluation
Yarn quality analysis
Productivity improvement
Improve efficiency/utilisation
Loom health and yarn quality
analysis
Benchmarking, identification of
opportunities for energy
savings
Analysis Details Benefits
13. Features releasing soon
Dashboard covering plant looms that show efficiency and production
Best and worst performing looms
Provision to capture reasons for downtime other than breakages
Reports with operator code, providing operator-wise analysis
Efficiency based on loom availability and based on actual rpm v/s set rpm
More comprehensive reports
14. EcoAxis Confidential - Do not share or use without prior written consent from EcoAxisEcoAxis Confidential - Do not share or use without prior written consent from EcoAxis
A Business Unit of A.T.E.
ENTERPRISES PRIVATE LIMITED
ategroup.com/ecoaxis
T126, T block, Bhosari, Pune
411 026, India
+91 20 67170100
contact@ecoaxisindia.com
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