A.T.E. provides a wide range of accessories, components, and systems for textile spinning that are designed to improve performance and productivity. Please click on the link to learn more.

1. A.T.E. Enterprises Private Limited
v4 Dec 2020
Spinning Accessories from A.T.E.

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World leader in blow room, carding,
draw frames and combing machines.
Products include:
 Card clothing
 Card room tools and accessories
 Upgrade kits
 High performance spares
Manufactures precision components for
ring frames and speed frames based on
the strong foundation of SKF knowledge
and expertise. Products include:
 Premium power saving spindles and
inserts
 Top arms for speed frames and ring
frames
 Cradles, top rollers, distance clips
Leading manufacturer of total testing
solutions and online monitoring solutions
for all the segments of textile industry.
Products include:
 Lab equipment for fibre, yarn, and
fabric
 Online spindle monitoring system for
ring frames
Experts in compact spinning system
retrofits. Products include:
 Ring frame compact spinning
 Central suction retrofits and
spares
Pioneer in tailor-made solutions for textile
material handling - from roving transportation
to garments. Products include:
 Automatic Overhead Travelling
Cleaner (ATC)
 Auto Doffing System (ADOF V3)
 Yarn Conditioning Plant (YCP)
 Roving Transport System (RTS)
 Automatic cone-packing system
 Cone to Container (C2C)
IT solution provider for textile and apparels
industry. Products include:
 IT solution for textile and
apparels covering modules of sales,
purchase, planning, production,
costing, finance, maintenance, HR
pay roll, quality management
Spinning accessories from A.T.E.

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▪ Spindles and inserts
▪ Smart Yarn Catcher (SYC)
▪ Premium spindles
▪ Weighting arms
▪ Drafting systems and drafting
upgrade
▪ Smart cradle
▪ Top roller grease TRG 5
Precision components for speed frames + ring frames

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Configurations
Insert HF 21 HF 1 HF 100
Maximum design
speed (rpm)
20,000 22,000 25,000
Tube length Up to 270 mm Up to 210 mm Up to 190 mm
Min. wharve diameter 20.2 mm 18 / 18.5 mm
Yarn catcher Knurled; seal-band or “smart”
Spindle lock Self-locking or external lock
Drive 4 spindle tape or tangential belt
Brake Finger brake or knee brake
Spindles and inserts

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Features
▪ Automatic opening and closing of clamping faces
with change in spindle speed
▪ Clamping faces open at 9500 rpm and close at
3000 rpm
▪ Firm grip of yarn between upper and lower
clamping faces which align precisely with each
other due to special springs
▪ Nylon cutter for yarn cutting
Benefits
▪ Minimum yarn used for clamping
▪ No accumulation of residual yarn
▪ No cleaning of residual yarn – less labour hours
▪ Reduced start-up breaks
▪ Improved ring frame productivity
▪ Very long service life
Smart Yarn Catchers

6. Features
 Minimum wharve dia. of 18.5 mm for Premium spindles
 18 mm for Premium Energy Saving (PES) spindles (with
HF-1 and HF-100) for manual and knurling with cutter
spindles
 Higher level of manufacturing precision for all spindle
components
 Only two-point contact (at footstep and neck bearing)
 High precision neck bearing with German components
 Optimised damping of spindle vibrations with improved
design and German components
 Well-proven conical foot step design manufactured with
higher precision
Benefits
 Low vibrations and noise
 Lower energy consumption
Premium spindles

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High performance drafting systems for ring frames and
speed frames
Weighting arm
Type PK 2025 & PK 2035
PK 1500 & PK
1600
PK 1601
Application Ring spinning Roving frame
Worsted
spinning
Fibre Cotton, man-made fibres and blends
Wool and wool
blends
Top roller loading Pre-compressed coil spring
Nipping force Individually set for each roller position
Finish Nickel-chrome
Weighting arms

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Precision components for drafting
 Cradles
 Top rollers
 Distance clips
 Spares
Benefits of drafting upgrades
 Improved and consistent yarn quality
 Increased spindle speed and productivity
 Reduced energy consumption
 Extended machine life
 Conversion: from cotton to synthetic and vice-versa
Drafting systems and drafting upgrades

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The TeraSpin Smart cradle is an improvement over
conventional cradles as it keeps the all-important nip
distance constant. Any variation in apron length is
compensated by moving the spring loaded shoulders of
the cradle and not the nose. Neither the nip distance ‘A’
nor the gap with nose bar gets disturbed.
Features and benefits
 Self adjusting apron tension, maintains constant
radial distance of apron nip to top roll centre (patent
pending)
 Robust fibreglass reinforced polymer suitable for
tough mill conditions
 Easy removal and mounting of apron
 Smooth rotation of apron
 Long apron life
Smart cradles

10. Features
 Barium-based grease that is specially suited for spinning mill
environment (high temperature and humidity)
 Good affinity towards metal
 Wide range of working temperature (-30oC to +140oC)
Benefits
 Long interval between lubrications
 High corrosion resistance
 Extended service life
 Reduced maintenance cost
Top roller grease TRG 5

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Product range
▪ Flat tops – NovoTop
▪ Doffer wire – NovoDoff
▪ Stationary flat systems
▪ OE opening roller wire
▪ T winder
▪ Card room accessories

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 Products made of high quality micro alloy steel which gives
higher wear resistance and longer life
 Products processed by laser assisted high precision cutting
technology with no burrs and sharp edges
 Reduced service intervals (almost <50%)
 Optimum nep reduction without fibre length losses
 Higher economic efficiency through better raw material
utilisation
 Consistent performance
Features of TCC products

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Benefits
▪ High carding performance
▪ Improved yarn quality
▪ Longer service life
▪ Reduced maintenance expenditure
▪ Higher economic efficiency through better utilisation of
raw material
Flat tops – NovoTop
Hardening of the tips =
longer service life

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Features and benefits
▪ 100% scale free surface for doffer wires
▪ The special surface quality (scale free) prevents the
accumulation of foreign particles as well as fibre damage
▪ No mechanical brushing – no marks on surface
▪ Side grooves on the teeth ensure safe and excellent web
guiding. The risk of damage thus is lower
▪ Longer service life
Doffer wire – NovoDoff

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Stationary flat systems
Stationary flats front side (above doffer) + back side (above lickerin)
Stationary flats under lickerin
R profile T profile C profile
T profile R profile I profile
B profile
Benefits
 Made from hardened steel
for long life
 Better quality card sliver
 Uniform tooth height
 Special tooth profile

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TCC manufactures wires for opening rollers for all machine types and applications. Available with
three different surface treatments:
 Standard
 Brushed
 Polished
OE opening roller wire

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Specially developed wire guide made of
ceramic elements for mounting any type of
wire.
Features and benefits
Constant winding tension through special ceramic
guide
▪ Permanent display of the actual winding
tension
▪ Simple working mode
▪ One device for all cards
▪ Utmost flexibility
▪ For all wire types
▪ Easy assembly
▪ Short downtimes
T winder

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Multiroller mounting machine
▪ Steady and robust design – German technology
▪ Easy to mount heavy beaters
▪ Compact design and precise accuracy with utmost safety
▪ Flexible base structure for different mounting
Grinding machine TSG
▪ Flat grinding device for 1 m and 1.3 m card
▪ Grinding device for cylinder and doffer
▪ Emery sheet
Card room accessories

19.  Range of testing equipment:
 Fibre testing
 Yarn testing
 Online spindle monitoring system for ring frames
 Different models available for each category of instruments
Textile testing equipment and spindle monitoring systems

20.  High volume fibre tester (fully/semi automatic models)
 Highly rated in CSITC (Commercial Standardization
of Instrument Testing of Cotton) international round
trials
 Built in auto sampler and gravimetric trash separator
 More than 130 instruments sold so far
HVT Genius: Fully automatic testing of cotton fibre
length, strength, micronaire, maturity, colour, moisture,
trash (real trash content by weight – gravimetric and
surface trash – optical method)
 Instruments for testing specific parameters such as
micronaire, moisture content, etc.
 Fully automatic/manual trash separator
Fully automatic high
volume fibre tester
Moisture meter Automatic gravimetric
trash separator
Portable micronnaire tester
Fibre testing

21. Yarn evenness tester Fully automatic single
yarn strength tester
Digital cone collapsing
tester
Tabletop lea strength
tester
Yarn appearance winder
 Yarn evenness tester
 With/without hairiness index
 Parameters include DR%
 Diagrams include VL curves
 Single yarn strength tester
 Fully automatic
 Parameters include SYS, RKM, elongation
 Max. 20 packages with automatic changer
 Automatic/electronic lea preparation as well as count
and lea strength measurement
 Electronic/computerised twist tester
 Black board winders with ASTM standard board
Yarn testing

22. Benefits
▪ Individual spindle monitoring
▪ Dynamic and user friendly software
▪ Six tier information
▪ Easy monitoring via dash board
▪ Vital analysis and reports
▪ Mail and SMS alerts
▪ Optimises resources, maximises profits
Parameters tracked
▪ Production
▪ Doffs
▪ Stoppages
▪ End breaks
▪ Rogue spindles
▪ Idle spindles
▪ Slip spindles
▪ Draft
▪ Twist
▪ Power consumption
▪ Air consumption
▪ Temperature & RH %
SPinFo: online spindle monitoring for ring frames

23. ▪ Automatic Overhead Travelling Cleaner (ATC)
▪ Automatic Doffing System (ADOF V3)
▪ Yarn Conditioning Plant - YCP NG UF (Pitless)
▪ Yarn Conditioning Plant with pre-conditioning (YCP
NG Autoline)
▪ Roving Transportation System (RTS)
▪ Cone to Container (C2C)
Yarn conditioning and textile material handling

24. Features and benefits
 Light weight and state-of-the-art aerodynamic
design with CFD, ensuring better performance
and aesthetics
 Specially designed closed power duct; longer
life of hi-tech carbon brushes
 Base and face mounted motor; reduction in
vibration of the unit
 Equipped with unique PLC for machine
operation – auto parking, compact yarn suction
and blowing arrangement, centralised collection
system, obstacle sensor, and blowing for
bobbin transport system
 Interlocking design for fan; better stability and
performance
Automatic overhead travelling cleaner (ATC)

25. ▪ Shortest doff time - 90 seconds
▪ Unique RSB (restarting breaking system)
▪ Unique top bunching and under winding
▪ Unique SERVO E-pusher mechanism
▪ Multi-position peg centering mechanism
ball screw with encoder mechanism for doffing
▪ Bar interlocking doffing system
▪ Improved productivity in spinning
Automatic Doffing System (ADOF V3)

26. Features and benefits
 Maximum moisture regain
 Saturated steam throughout the process
 Steaming of yarn in low temperature
 Avoid snarling in further processing
 High vacuum
 Less power consumption
 Uniform moisture in the yarn
 Fully automated system
 Unique technologies
 Trolley cum pallet loading
Yarn Conditioning Plant – YCP NG UF (Pitless)

27. YCP NG Autoline is a sequence of modules
for conditioning, stretch wrapping and weighing.
Autoline is for a standard pallet as well as can be
customised.
YCP NG Autoline consists of following:​
 Intel conveyor
 Pre-conditioning chamber (optional)
 Yarn conditioning plant
 Outlet conveyor​
 Stretch wrapping module​
 Weighing module​, unloading conveyor
Yarn Conditioning Plant with Pre-conditioning (YCP NG Autoline)

28. Roving Transportation System
Features and benefits
 Open ' I ' type profile track – easy maintenance,
no fluff accumulation, no need for compressed air
for cleaning
 Polyamide castor rollers with special high wear
resistance
 Roller bearing with caps, prevents fluff deposition
 Self-lubricated bearing assures smooth
movement of casters
 Self cleaning – all trains are free of fluff
 PU gear drive wheel with adjustable speed gear
box
 Flexible control system

29. Cone to Container (C2C)
Features
 Custom-built to requirement, Sieger’s C2C is a cone transportation
system after winding
 Completely automatic – no manual handling required
 Comprises of auto cone transportation, hybrid conditioning with pre-
conditioning and vacuum conditioning, followed by packing of cones
automatically in poly sheets and then into cartons, pallets, or sacks
and finally, delivery of yarn to the loading point or ASRS
 Depending on the requirement, the conditioned pallets can be de-
palletised and fed to Automatic Cone Packing System (APAC),
wrapped in poly sheets and packed in carton box/sacks
Benefits
 Reduction of manpower
 Avoid mix up of cones​
 Higher moisture gain in yarn
 Consistent yarn quality
 Excellent quality of packing
 Precise carton box/bag weight
 Huge savings in storage space​
 Automatic handling of dispatches and link to ERP
 Excellent inventory management
Auto Trans & Auto Pal (ATAP)
Autoline Hybrid Conditioning (AUTOLINE)
Automatic Cone Packing System (APAC)
Automatic Storage (ASTOR - through yarn warehouse management)

30. Four roller compact system
Compact spinning system and retrofits
Central suction retrofit
Features and benefits
 Higher compacting distance of 24.6 mm
 Longer drafting distance for fibres up to 51
mm
 Smaller top rollers cots – low consumables
cost
 Lower torque on front bottom roller
 Long life intermediate 32T gear with
bearing
Features and benefits
 Adjustable negative pressure
 Uniform, minimal pressure difference from first to last spindle
 Space saving and elegant design
 Automatic cleaning device (optional)
 Improves working conditions
 Low maintenance

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Textile ERP solutions
 Fully integrated solutions for all areas of activity
from fibre to garment, from sales to purchasing
through inventory control
 Useful for WMS, planning, scheduling, quality
management, finance, BI, CRM, PDM, and more
ERP solutions to manage end-to-end business
processes across all the textile supply chain
 Pure Java ERP system giving a major
technological advantage to meet multiple
business objectives
 Can run on any operating system, any database,
any hardware, and any middleware

32. For more information…
Contact us:
A.T.E. Enterprises Private Limited
A-19 CTS 689, Veera Desai Road, Andheri (W), Mumbai 400 053, India
poacc@ateindia.com
+91 22 6676 6100 | www.ategroup.com

33. THANK YOU