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Fundamentals of Space Systems and Space Subsystems



                                          Instructor:
                               V. L. Pisacane, PhD




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Fundamentals of Space Systems and
       Space Subsystems

       SPACECRAFT POWER

                   by
         V. L. Pisacane, PhD
TOPICS

                      Introduction
                      Nuclear Reactors
                      Radioisotope Generators
                      Fuel Cells
                      Solar Thermal Dynamic
                      Auxiliary Power Units
                      Primary Batteries
                      Secondary Batteries
                      Solar-Orbital Geometry
                      Solar Cell Basics
                      Solar Arrays
                      Power System Control
                      Design Principles
                      Sample Power System Configurations

©VL Pisacane, 2012                                          Spacecraft Power -   2
INTRODUCTION
                        Function and Components of Spacecraft Power System


                Power System Functions
                 – Supply electrical power to spacecraft loads
                 – Distribute and regulate electrical power
                 – Satisfy average and peak power demands
                 – Condition and convert voltages
                 – Provide command and telemetry capability for power system
                 – Provide energy storage for eclipse and peak demands
                 – Provide power for specific functions. E.g., firing ordinance for
                   mechanism deployment

                                                                                        Critical
               Primary Power       Energy           Power             Power             Loads
                   Source        Conversion       Regulation       Distribution
                                                                                      Non-Critical
                                                                      Power
                                                                           ?
                                                                    Regulation          Loads

                                                                     Energy
                                                                     Storage
                                                                       Power
                                                                     Regulation


©VL Pisacane, 2012                                                                          Spacecraft Power -   3
INTRODUCTION
                           Characteristics of Potential Power Sources




                              Solar       Power   Secondary
            Technology                                        Duration        Flight Use
                           Restrictions    kW       Power
   Nuclear Reactor            None        ≤ 10        -        > 20 y          Limited
   Radioisotope               None         ≤1         -        > 20 y       Interplanetary
   Fuel Cells                 None        ≤ 200       -        Weeks       Crewed Missions
   Solar Thermal Dynamic     < 2 AU       ≤ 20    Batteries    < 20 y       Not employed
   Auxiliary Power Units      None        > 10        -        hours      Shuttle Hydraulics
   Primary Batteries          None         ≤1         -       < Months         Limited
   Secondary Batteries       < 2 AU       ≤ 20        -        < 20 y    Needs Primary Power
   Solar Photovoltaic        < 2 AU       ≤ 20    Batteries    < 20 y          Primary




©VL Pisacane, 2012                                                                  Spacecraft Power -   4
INTRODUCTION
                     Range of Applications




©VL Pisacane, 2012                           Spacecraft Power -   5
NUCLEAR REACTORS
                                           Introductions

           Nuclear reactors can in principle be either fission or fusion reactors
           Fission Reactors
            – Nuclear fission is the reaction in which an atomic nucleus splits, or fissions, into
               fragments, usually two fragments of comparable mass, with the release of large
               amounts of energy in the form of heat and radiation
            – Commercial terrestrial reactors and space reactors have been fission based
           Fusion reactor
            – Nuclear fusion is the reaction in which two or more nuclei combine together to
              form a new element with higher atomic number (more protons in the nucleus)
              with the release of large amounts of energy in the form of heat and radiation
            – Not currently realizable but has several advantages including higher power
              output
           Conversion of heat to electricity
            – Thermoelectric or Seebeck effect
              • A static device of 2 dissimilar conductors with ends at different temperatures
                with one set of ends connected will produce a voltage at the other end
            – Thermionic conversion
              • A static device that converts heats into electricity by boiling electrons from a
                hot emitter across a small inter-electrode gap to a cooler collector
©VL Pisacane, 2012                                                                     Spacecraft Power -   6
NUCLEAR REACTORS
                                   Thermoelectric and Thermionic Conversion




    Current




                                                                                       Current



                 Thermoelectric Converter                                        Thermionic Converter
                  Efficiency ≈ 2-10 percent                                      Efficiency ≈ 5-15 percent
           The Role of Nuclear Power and Nuclear Propulsion in   http://www.propagation.gatech.edu/ECE6390/project/F
              the Peaceful Exploration of Space, IAEA, 2005               all2010/Projects/group8/power.html


©VL Pisacane, 2012                                                                                          Spacecraft Power -   7
NUCLEAR REACTORS
                                                  History

                                    USA           USSR           USSR            USSR         USSR
                                  SNAP-10A      Romashka         BUK            TOPAZ-I      TOPAZ-II
          Year                      1965          1965           1967            1987          1991
                                                 Ocean        Ocean        Ocean        Ocean
          Mission                 Navigation
                                               Surveillance Surveillance Surveillance Surveillance
          Number                      1             1             31               2             0
          Power, kWt                  43           28.2           100             150          135
          Power, kWe                 0.58          0.47               3            5            5.5
          Fuel                      U-ZrHx         UC2           U-Mo             UO2          UO2
          Converter                   TE           TE             TE               TI            TI
          Mass Fuel, kg              4.3                          30              11.5          25
          Total Mass, kg             435           450            930             980          1061
          Specific Power, We/kg      1.3           1.0            3.2             5.1           5.2
          Coolant                    NaK        Conduction       NaK              NaK          NaK

            SNAP = System for Nuclear Auxiliary Power        U-ZrHx       = Uranium-zirconium hydride
            TE     = Thermoelectric                          UC2          = Uranium carbide
            TI     = Thermionic                              U-Mo         = Uranium-Molybdenum
            TOPAZ II also known as the Yenisey               UO2          = Uranium dioxide
©VL Pisacane, 2012                                                                           Spacecraft Power -   8
NUCLEAR REACTORS
                                     Selected Space Nuclear Reactors




                           1. Cesium vapor supply system
                           2. Thermionic reactor converter
                           3. Liquid metal circuit pipeline
                           4. Reactor shielding
                           . Liquid metal circuit expansion tank
                           6. Radiator
                           7. Frame structure




                     TOPAZ II         The Role of Nuclear Power and Nuclear Propulsion in   SNAP-10A
                                         the Peaceful Exploration of Space, IAEA, 2005
©VL Pisacane, 2012                                                                                     Spacecraft Power -   9
RADIOISOTOPE GENERATORS
                           History of Radioisotope Generator Development



                                    GPHS-RTG        MM-RTG           ASRG           ARTG          TPV
        Availability                   Past          Present      In Development   Future       Future
        Electrical Power, BOL We        285            125           ̴140-150      ̴280-420      ̴38-50
        Heat Power, BOL Wt             4500           2000             ̴500         ̴3000         ̴250
        Efficiency, %                   6.3            6.3            ̴28-30           ̴             ̴
        Mass, kg                        56             44.2           ̴19-21         ̴40            ̴7
        Specific Power, We/kg           5.1            2.8             ̴7-8         ̴7-10          ̴6-7
        238Pu   Mass, kg                7.6            3.5             ̴3.2         ̴19.3          ̴1.6
        Number GPHS Modules             18              8               2            12             1

                            ARTG   = Advanced Radioisotope Thermal Generator
                            ASRG   = Advanced Stirling Radioisotope Generator
                            BOL    = Beginning Of Mission
                            GPHS   = General Purpose Heat Source
                            MM     = Multi-Mission
                            RTG    = Radioisotope Thermoelectric Generator
                            TPV    = ThermoPhotoVoltaic
©VL Pisacane, 2012                                                                            Spacecraft Power - 10
RADIOISOTOPE GENERATORS
                               Schematics GPHS RTG and MMRTG




                                                    Multi-Mission Radioisotope Thermoelectric
                                                                Generator (MMRTG)
     General Purpose Heat Source Radioisotope       Mass = 43 kg, Diam = 64 cm, Length = 66 cm
       Thermoelectric Generator (GPHS RTG)
    Mass = 56 kg, Diam = 42.2 cm, Length = 114 cm

©VL Pisacane, 2012                                                               Spacecraft Power - 11
RADIOISOTOPE GENERATORS
                                         History of US RTGs in Space

                                                                       RTG                  No of     RTG
             Year       Program                Mission                          No of S/C
                                                                       Type                 RTGs    Power, We
          1961-64    Transit           Navigation                      SNAP        5         5        2.7-25
          1969       Nimbus            Meteorology                     SNAP        1         2           40
          1969-72    Apollo            Lunar Exploration               SNAP        6         6           70
          1972       Transit           Navigation                      SNAP        1         1           30
          1972-73    Pioneer           Interplanetary Science          SNAP        2         8           60
          1975       Viking            Mars Science                    SNAP        2         4           60
          1976       LES               Communications               MHW-RTG        2         4          160
          1977       Voyager           Interplanetary Science       MHW-RTG        2         6          160
          1989       Galileo           Jupiter Flyby                GPHS-RTG       1         2          285
          1990       Ulysses           Solar Polar Science          GPHS-RTG       1         1          285
          1997       Cassini           Saturn/Titan Science         GPHS-RTG       1         3          285
          2006       New Horizons      Pluto/Kyper Science          GPHS-RTG       1         1          285
          2011       MSL               Mars Science                  MM-RTG        1         1          285
                                  GPHS = General Purpose Heat Source
                                  LES = Lincoln Experimental satellite
                                  MM-RTG = MultiMission
                                  MSL = Mars Science Laboratory
                                  RTG = Radioisotope Thermoelectric Generator
©VL Pisacane, 2012                SNAP = System for Nuclear Auxiliary Power                         Spacecraft Power - 12
RADIOISOTOPE GENERATORS
                           RTG Degradation in Space and Potential Isotopes


               Degradation of RTGs in space                      Potential Isotopes for RTGs

                                                                                 Half-       Specific
                                                                 Isotope
                                                                                 Life      Power Wt g-1
                                                              Stronium-90        29.0 y        0.93
                                                              Cesium-137         30.1 y        0.42
                                                              Cerium-144        284.4 d        25.6
                                                              Polonium-210      136.4 d        141.0
                                                              Plutonium-238      87.7 y        0.56
                                                              Americium-241      432 y         0.11
                                                              Curium-244         18.1 y        2.84
                       LES = Lincoln Experimental Satellite




                                                              Notice both high half life and specific
                                                                    power of Plutonium-238



©VL Pisacane, 2012                                                                         Spacecraft Power - 13
RADIOISOTOPE GENERATORS
                     Pluto New Horizons Spacecraft GPHS-RTG




                                          Variations in power due to changing aspect with
                                               respect to Sun affecting thermoelectric
                                                             conversion


                                         ALICE = Ultraviolet imaging spectrometer
                                         LORRI = Long Range Reconnaissance Imager
                                         PEPSSI = energetic particle spectrometer
                                         RALPH = Visible and infrared imager and spectrometer
                                         REX = Radio Science Experiment
                                         RTG = Radioisotope Thermoelectric Generator
                                         SDC = Student Dust Counter
                                         SWAP = Solar Wind Around Pluto
©VL Pisacane, 2012                                                               Spacecraft Power - 14
RADIOISOTOPE GENERATORS
                     Advanced Stirling Radioisotope Generator (ASRG)

    ASRG Characteristics
     − Mass: 32 kg
     − Power BOL: ~130-140 kWe
     − Power degradation ~ 0.8% per year
     − Lifetime: 3 y storage + 14 y operations
     − Conversion Efficiency: > 27%
     − Dimensions: 50 x 50 x 80 cm
     − Specific Power: 8.0 We/kg
    Stirling Cycle Converter
     − The four step cycle is shown below




©VL Pisacane, 2012                                                     Spacecraft Power - 15
FUEL CELLS
                                             Introduction

     Fuel cell is similar to a battery but the fuel
      and oxidizer are stored externally
     Used primarily on manned missions:
      Gemini, Apollo, MIR, Shuttle
     No fuel cells on the ISS
     Most used ingredients are Hydrogen fuel
      and Oxygen oxidizer with byproduct of
                                                                  Fuel Cell
      potable water
     Used to generate high power for limited
      periods of time
     Limited by need to store fuel and oxidizer
     Highly efficient ~ 40-60%
     High specific power ~ 275 We kg-1
     Regenerative fuel cells, produce H2 and
      O2 from electrolysis of byproduct of H2O
                                                            Regenerative Fuel Cell

©VL Pisacane, 2012                                                             Spacecraft Power - 16
FUEL CELLS
                                           Shuttle Fuel Cells

       NASA alkaline fuel cell provides electrical
        power for on-board systems as well as
        drinking water
       Each of 3 fuel cells is re-startable and
        reusable up to 2,000 h on line
       Dimensions: 36 cm X 38 X 100 cm                                   (Photo courtesy of NASA).
                                                                One of Three Fuel Cell or Shuttle
       Mass: 116 kg
       Power: 12 kWe peak and 7 kWe continuous
       Specific Energy: 104 We kg-1
       Flow rates: O2 is 2 kg h-1 and H2 is 0.2 kg h-1

       Alkaline fuel cells use an electrolyte of an
        aqueous (water-based) solution of
        potassium hydroxide (KOH) retained in a
        porous stabilized matrix
       Operating temperature is 93 oC
                                                                    From: http://www.fctec.com/fctec_types_afc.asp

                                                                    Principles of Alkaline Fuel Cell
©VL Pisacane, 2012                                                                           Spacecraft Power - 17
SOLAR THERMAL DYNAMIC
                                      Introduction



    A solar dynamic electrical power system
     was a candidate for Space Station
     Freedom that had a power requirement of
     300 kWe
    A possible configuration is illustrated in
     the figure
    The Sun’s energy is focused by a parabolic
     concentrator on a receiver that boils a
     fluid to produce a vapor or heats a gas
     that drives a turbine that drives an
     electrical generator to produce electrical
     power                                         Courtesy of NASA Glenn Research Center

    No solar dynamic power systems have
     been flown




©VL Pisacane, 2012                                                             Spacecraft Power - 18
AUXILIARY POWER UNITS (APU)
                                       Introduction
    The Shuttle auxiliary power is
     hydrazine-fueled and turbine-
     driven
    Generates mechanical shaft power
     to drive a hydraulic pump that
     produces pressure for the orbiter's
     hydraulic systems
    There are three separate APUs,
     three hydraulic pumps, and three
     hydraulic systems
    Provide hydraulics to operate,
     flight control surfaces, engine
     gimbals, brakes, and deploy
     landing gear and retract umbilicals
    Each APU consists of a fuel tank, a              Each APU delivers 10 kW
     fuel feed system, a system
     controller, an exhaust duct, lube oil
     cooling system, and fuel/lube oil                  Image courtesy of NASA
     vents and drains and exhaust ducts
©VL Pisacane, 2012                                                               Spacecraft Power - 19
PRIMARY BATTERIES
                                        Introduction
     Primary batteries have nonreversible
      electrochemistry
     Primary batteries have high energy per unit
      mass compared to secondary batteries
     Applications
      – Supply short burst of power
        • During launch until deployment of solar
           array
        • Fire pyrotechnic devices, extend booms, etc
      – Low power short duration missions                Typical voltage characteristic
        • Typically a few weeks to a few months          From: MR Patel Spacecraft Power systems

     Examples
      – Lithium-Sulfur Dioxide (Li-SO2) Batteries
        • Galileo Probe,
        • Genesis
        • Mars Exploration Rover (MER
        • Stardust
      – Lithium-Thionyl Chloride (Li-SOCl2) Batteries
        • Deep Space 2 Mars dual probes
        • Mars Pathfinder Sojourner Rover as backup
©VL Pisacane, 2012                                                                  Spacecraft Power - 20
PRIMARY BATTERIES
                             Sample Battery Characteristics and Performance




         Ag Zn=Silver Zinc, Li-SO2=Lithium Sulfur Dioxide, Li-SOCl2=Lithium Thionyl Chloride, Li-BCX=Lithium Bromide
                                         Complex, Li-CFx=Lithium Carbon Monofluoride
                   From: R Surampudi, R Bugga, MC Smart, SR Narayanan HA Frank and G Halpert, Overview of Energy Storage
                              Technologies for Space Applications, Jet Propulsion Laboratory, Pasadena, CA 91109
©VL Pisacane, 2012                                                                                                 Spacecraft Power - 21
SECONDARY BATTERIES
                                         Introduction

     Secondary batteries have reversible
      electrochemistry
     Lower energy density that primary batteries
     Ni-Cd and Ni-H2 suitable for LEO with life > 5
      years at 30,000 cycles
     Li-Ion more suitable for GEO with 90 days
      per year eclipses
     Example SAFT VES 180 – Very high specific
      energy space cell
      – Lithium ion battery
      – 11 y 60,000 cycles LEO orbit at 20% DOD
      – 18 y 2,000 cycles GEO orbit at 80% DOD
      – Specific energy 175 Wh/kg
      – Nominal voltage 3.6 V
      – Operating temp 0-40 oC
                                                           SAFT VES 180



©VL Pisacane, 2012                                                    Spacecraft Power - 22
SECONDARY BATTERIES
                             Sample Battery Characteristics and Performance




          Ag-Zn=Silver Zinc, Ni-Cd=Nickel Cadmium, IPV=Individual Pressure Vessel, CPV=Common Pressure Vessel,
                           SPV=Single Pressure Vessel, Ni-H2=Nickel Hydrogen, Li-ion=Lithium Ion
                   From: R Surampudi, R Bugga, MC Smart, SR Narayanan HA Frank and G Halpert, Overview of Energy Storage
©VL Pisacane, 2012
                              Technologies for Space Applications, Jet Propulsion Laboratory, Pasadena, CA 91109   Spacecraft Power - 23
SECONDARY BATTERIES
                     Sample Battery Characteristics and Performance




                                                                                Ag Zn=Silver Zinc,
                                                                                Li-BCX=Lithium Bromide Complex
                                                                                Li-CFx=Lithium Carbon Monofluoride
                                                                                Li-ion=Lithium iIon
                                                                                LiMnO2=Lithium Manganese Dioxide
                                                                                Li-SO2=Lithium Sulfur Dioxide
                                                                                Li-SOCl2=Lithium Thionyl Chloride
                                                                                NiH2=Nickel Hydrogen
                                                                                NiMH=Nickel Metal Hydride




                            From MR Patel, Spacecraft Power Systems, CRC Press 2005
©VL Pisacane, 2012                                                                              Spacecraft Power - 24
SECONDARY BATTERIES
                                           Battery Parameters 1/2
      Battery capacity specified in watt-hours (W-h) or amp-hours (A-h)
                          CWh  CAh  Voperating
      Battery discharge and charge rates are expressed as fraction of total capacity
       – Charge/Discharge rates expressed as C/n where n is the number of hours to charge or
         discharge the battery
       – Example: Battery with capacity of 100 A-h is charged at C/2 if charging current is 50 A
       – Charge rates
                     •    Very Fast      n<1
                     •    Quick          n ≈3
                     •    Standard       n ≈ 10
                     •    Minimum        n ≈ 20
                     •    Trickle        n = 50
         – Greater the charge and discharge rates the shorter the battery life
      Charge efficiency is defined as
                                     EnergyOutput
                         energy 
                                      EnergyInput
      Cycle life is the number of Charge/Discharge (C/D) cycles the battery can deliver and still
       meet the minimum required voltage (cut-off voltage)

©VL Pisacane, 2012                                                                  Spacecraft Power - 25
SECONDARY BATTERIES
                                                Battery Parameters 2/2
    Depth of discharge is defined as
                               C A h    extracted from fullycharged battery        CWh    extracted from fullycharged battery 
                       DOD                                                       
                                            C A h rated capacity                             CWh rated capacity 
      – Greater the depth of discharge the shorter the cycle life
    Specific Energy = energy stored per unit of battery mass, W-h-kg-1
    Energy Density = energy stored per unit of battery volume, W-h-l-1 (per liter)
    State of Charge is defined as
                              C A h    remaining capacity        C Wh   remaining capacity 
                      SOC                                                                          1  DOD
                             C A h rated capacity  C Wh rated capacity 
     Required battery capacity is
                              Pr Tr
                   C Wh 
                           DODN
        where
                   CW-h = battery capacity
                   Pr = power required to be drawn from battery
                   Tr = time power is needed
                   DOD = depth of discharge
                   N = number of batteries
©VL Pisacane, 2012
                    = transmission efficiency to load                                                                            Spacecraft Power - 26
SECONDARY BATTERIES
                                          Operating Characteristics




      Charge /Discharge cycle NiH2 battery in LEO                      Memory effect in NiCd battery at point M




                     NiCd cell



   Battery life as function of DOD and Temperature              Charge efficiency versus state-of-charge NiH2 battery
                                 Figures from MR Patel, Spacecraft Power Systems, CRC Press 2005
©VL Pisacane, 2012                                                                                  Spacecraft Power - 27
SECONDARY BATTERIES
                        Sample Batteries




                     From: NASA Glenn research Center
©VL Pisacane, 2012                                      Spacecraft Power - 28
SECONDARY BATTERIES
                                            Sample Battery Configurations
           Spacecraft           Launched          Battery Characteristics
                                                  2 Batteries (17 Cells/Battery, 50 Ah Ni/H2)
                                   April
           LANDSAT-7                              LEO, 5 years (less than 30,000 cycles)
                                   1999
                                                  DOD 17%, 0 to 10°C
                                                  2 Batteries (54 cells/battery, 50 Ah NiH2)
                               December
           EOS Terra                              LEO, 5 years, < 30,000 cycles
                                 1999
                                                  DOD 30% -5 to 10oC
                                                  1 Battery (3 8-Cell Packs and 1 5-Cell Pack/Battery, 110 Ah Ni/H2)
                                   June
           TDRS-H                                 GEO, 15 years,
                                   2000
                                                  DOD 73% assuming 3 failed cells, 5°C
                                                  1 Battery (24 Cells/Battery, 160 Ah Ni/H2)
           EOS PM-1                May
                                                  LEO, 6 years , <35,000 cycles
           Aqua                    2002
                                                  DOD 30%, 0 to 10°C
                               September          3 Batteries per spacecraft (17 Cells/Battery, 40 Ah Ni/Cd)
           POES L ,M             2000             LEO/Polar, 2 years (Design), 3 years (Goal),
                               June 2002          DOD 0 21%, 5°C
                              2003 Battery
                                                  6 Batteries (22 Cells/Battery, 80 Ah Ni/H2)
                              Change-out
           HST                                    LEO, 5 years (less than 32,000 cycles),
                                Servicing
                                                  DOD < less 10%, -5 to 5°C
                               Mission 4
                   From: DL Britton and TB Miller, Battery Fundamentals and Operations, NASA Glenn Research Center, April 2000
©VL Pisacane, 2012                                                                                                     Spacecraft Power - 29
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Fundamentals Of Space Systems & Space Subsystems course sampler

  • 1. Fundamentals of Space Systems and Space Subsystems Instructor: V. L. Pisacane, PhD Course Schedule: http://www.ATIcourses.com/schedule.htm Outline: http://www.aticourses.com/Fundamentals_Of_Space_Systems_Space_Subsytems.htm
  • 2. www.ATIcourses.com Boost Your Skills 349 Berkshire Drive Riva, Maryland 21140 with On-Site Courses Telephone 1-888-501-2100 / (410) 965-8805 Tailored to Your Needs Fax (410) 956-5785 Email: ATI@ATIcourses.com The Applied Technology Institute specializes in training programs for technical professionals. Our courses keep you current in the state-of-the-art technology that is essential to keep your company on the cutting edge in today’s highly competitive marketplace. Since 1984, ATI has earned the trust of training departments nationwide, and has presented on-site training at the major Navy, Air Force and NASA centers, and for a large number of contractors. Our training increases effectiveness and productivity. Learn from the proven best. For a Free On-Site Quote Visit Us At: http://www.ATIcourses.com/free_onsite_quote.asp For Our Current Public Course Schedule Go To: http://www.ATIcourses.com/schedule.htm
  • 3. Fundamentals of Space Systems and Space Subsystems SPACECRAFT POWER by V. L. Pisacane, PhD
  • 4. TOPICS  Introduction  Nuclear Reactors  Radioisotope Generators  Fuel Cells  Solar Thermal Dynamic  Auxiliary Power Units  Primary Batteries  Secondary Batteries  Solar-Orbital Geometry  Solar Cell Basics  Solar Arrays  Power System Control  Design Principles  Sample Power System Configurations ©VL Pisacane, 2012 Spacecraft Power - 2
  • 5. INTRODUCTION Function and Components of Spacecraft Power System  Power System Functions – Supply electrical power to spacecraft loads – Distribute and regulate electrical power – Satisfy average and peak power demands – Condition and convert voltages – Provide command and telemetry capability for power system – Provide energy storage for eclipse and peak demands – Provide power for specific functions. E.g., firing ordinance for mechanism deployment Critical Primary Power Energy Power Power Loads Source Conversion Regulation Distribution Non-Critical Power ? Regulation Loads Energy Storage Power Regulation ©VL Pisacane, 2012 Spacecraft Power - 3
  • 6. INTRODUCTION Characteristics of Potential Power Sources Solar Power Secondary Technology Duration Flight Use Restrictions kW Power Nuclear Reactor None ≤ 10 - > 20 y Limited Radioisotope None ≤1 - > 20 y Interplanetary Fuel Cells None ≤ 200 - Weeks Crewed Missions Solar Thermal Dynamic < 2 AU ≤ 20 Batteries < 20 y Not employed Auxiliary Power Units None > 10 - hours Shuttle Hydraulics Primary Batteries None ≤1 - < Months Limited Secondary Batteries < 2 AU ≤ 20 - < 20 y Needs Primary Power Solar Photovoltaic < 2 AU ≤ 20 Batteries < 20 y Primary ©VL Pisacane, 2012 Spacecraft Power - 4
  • 7. INTRODUCTION Range of Applications ©VL Pisacane, 2012 Spacecraft Power - 5
  • 8. NUCLEAR REACTORS Introductions  Nuclear reactors can in principle be either fission or fusion reactors  Fission Reactors – Nuclear fission is the reaction in which an atomic nucleus splits, or fissions, into fragments, usually two fragments of comparable mass, with the release of large amounts of energy in the form of heat and radiation – Commercial terrestrial reactors and space reactors have been fission based  Fusion reactor – Nuclear fusion is the reaction in which two or more nuclei combine together to form a new element with higher atomic number (more protons in the nucleus) with the release of large amounts of energy in the form of heat and radiation – Not currently realizable but has several advantages including higher power output  Conversion of heat to electricity – Thermoelectric or Seebeck effect • A static device of 2 dissimilar conductors with ends at different temperatures with one set of ends connected will produce a voltage at the other end – Thermionic conversion • A static device that converts heats into electricity by boiling electrons from a hot emitter across a small inter-electrode gap to a cooler collector ©VL Pisacane, 2012 Spacecraft Power - 6
  • 9. NUCLEAR REACTORS Thermoelectric and Thermionic Conversion Current Current Thermoelectric Converter Thermionic Converter Efficiency ≈ 2-10 percent Efficiency ≈ 5-15 percent The Role of Nuclear Power and Nuclear Propulsion in http://www.propagation.gatech.edu/ECE6390/project/F the Peaceful Exploration of Space, IAEA, 2005 all2010/Projects/group8/power.html ©VL Pisacane, 2012 Spacecraft Power - 7
  • 10. NUCLEAR REACTORS History USA USSR USSR USSR USSR SNAP-10A Romashka BUK TOPAZ-I TOPAZ-II Year 1965 1965 1967 1987 1991 Ocean Ocean Ocean Ocean Mission Navigation Surveillance Surveillance Surveillance Surveillance Number 1 1 31 2 0 Power, kWt 43 28.2 100 150 135 Power, kWe 0.58 0.47 3 5 5.5 Fuel U-ZrHx UC2 U-Mo UO2 UO2 Converter TE TE TE TI TI Mass Fuel, kg 4.3 30 11.5 25 Total Mass, kg 435 450 930 980 1061 Specific Power, We/kg 1.3 1.0 3.2 5.1 5.2 Coolant NaK Conduction NaK NaK NaK SNAP = System for Nuclear Auxiliary Power U-ZrHx = Uranium-zirconium hydride TE = Thermoelectric UC2 = Uranium carbide TI = Thermionic U-Mo = Uranium-Molybdenum TOPAZ II also known as the Yenisey UO2 = Uranium dioxide ©VL Pisacane, 2012 Spacecraft Power - 8
  • 11. NUCLEAR REACTORS Selected Space Nuclear Reactors 1. Cesium vapor supply system 2. Thermionic reactor converter 3. Liquid metal circuit pipeline 4. Reactor shielding . Liquid metal circuit expansion tank 6. Radiator 7. Frame structure TOPAZ II The Role of Nuclear Power and Nuclear Propulsion in SNAP-10A the Peaceful Exploration of Space, IAEA, 2005 ©VL Pisacane, 2012 Spacecraft Power - 9
  • 12. RADIOISOTOPE GENERATORS History of Radioisotope Generator Development GPHS-RTG MM-RTG ASRG ARTG TPV Availability Past Present In Development Future Future Electrical Power, BOL We 285 125 ̴140-150 ̴280-420 ̴38-50 Heat Power, BOL Wt 4500 2000 ̴500 ̴3000 ̴250 Efficiency, % 6.3 6.3 ̴28-30 ̴ ̴ Mass, kg 56 44.2 ̴19-21 ̴40 ̴7 Specific Power, We/kg 5.1 2.8 ̴7-8 ̴7-10 ̴6-7 238Pu Mass, kg 7.6 3.5 ̴3.2 ̴19.3 ̴1.6 Number GPHS Modules 18 8 2 12 1 ARTG = Advanced Radioisotope Thermal Generator ASRG = Advanced Stirling Radioisotope Generator BOL = Beginning Of Mission GPHS = General Purpose Heat Source MM = Multi-Mission RTG = Radioisotope Thermoelectric Generator TPV = ThermoPhotoVoltaic ©VL Pisacane, 2012 Spacecraft Power - 10
  • 13. RADIOISOTOPE GENERATORS Schematics GPHS RTG and MMRTG Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) General Purpose Heat Source Radioisotope Mass = 43 kg, Diam = 64 cm, Length = 66 cm Thermoelectric Generator (GPHS RTG) Mass = 56 kg, Diam = 42.2 cm, Length = 114 cm ©VL Pisacane, 2012 Spacecraft Power - 11
  • 14. RADIOISOTOPE GENERATORS History of US RTGs in Space RTG No of RTG Year Program Mission No of S/C Type RTGs Power, We 1961-64 Transit Navigation SNAP 5 5 2.7-25 1969 Nimbus Meteorology SNAP 1 2 40 1969-72 Apollo Lunar Exploration SNAP 6 6 70 1972 Transit Navigation SNAP 1 1 30 1972-73 Pioneer Interplanetary Science SNAP 2 8 60 1975 Viking Mars Science SNAP 2 4 60 1976 LES Communications MHW-RTG 2 4 160 1977 Voyager Interplanetary Science MHW-RTG 2 6 160 1989 Galileo Jupiter Flyby GPHS-RTG 1 2 285 1990 Ulysses Solar Polar Science GPHS-RTG 1 1 285 1997 Cassini Saturn/Titan Science GPHS-RTG 1 3 285 2006 New Horizons Pluto/Kyper Science GPHS-RTG 1 1 285 2011 MSL Mars Science MM-RTG 1 1 285 GPHS = General Purpose Heat Source LES = Lincoln Experimental satellite MM-RTG = MultiMission MSL = Mars Science Laboratory RTG = Radioisotope Thermoelectric Generator ©VL Pisacane, 2012 SNAP = System for Nuclear Auxiliary Power Spacecraft Power - 12
  • 15. RADIOISOTOPE GENERATORS RTG Degradation in Space and Potential Isotopes Degradation of RTGs in space Potential Isotopes for RTGs Half- Specific Isotope Life Power Wt g-1 Stronium-90 29.0 y 0.93 Cesium-137 30.1 y 0.42 Cerium-144 284.4 d 25.6 Polonium-210 136.4 d 141.0 Plutonium-238 87.7 y 0.56 Americium-241 432 y 0.11 Curium-244 18.1 y 2.84 LES = Lincoln Experimental Satellite Notice both high half life and specific power of Plutonium-238 ©VL Pisacane, 2012 Spacecraft Power - 13
  • 16. RADIOISOTOPE GENERATORS Pluto New Horizons Spacecraft GPHS-RTG Variations in power due to changing aspect with respect to Sun affecting thermoelectric conversion  ALICE = Ultraviolet imaging spectrometer  LORRI = Long Range Reconnaissance Imager  PEPSSI = energetic particle spectrometer  RALPH = Visible and infrared imager and spectrometer  REX = Radio Science Experiment  RTG = Radioisotope Thermoelectric Generator  SDC = Student Dust Counter  SWAP = Solar Wind Around Pluto ©VL Pisacane, 2012 Spacecraft Power - 14
  • 17. RADIOISOTOPE GENERATORS Advanced Stirling Radioisotope Generator (ASRG)  ASRG Characteristics − Mass: 32 kg − Power BOL: ~130-140 kWe − Power degradation ~ 0.8% per year − Lifetime: 3 y storage + 14 y operations − Conversion Efficiency: > 27% − Dimensions: 50 x 50 x 80 cm − Specific Power: 8.0 We/kg  Stirling Cycle Converter − The four step cycle is shown below ©VL Pisacane, 2012 Spacecraft Power - 15
  • 18. FUEL CELLS Introduction  Fuel cell is similar to a battery but the fuel and oxidizer are stored externally  Used primarily on manned missions: Gemini, Apollo, MIR, Shuttle  No fuel cells on the ISS  Most used ingredients are Hydrogen fuel and Oxygen oxidizer with byproduct of Fuel Cell potable water  Used to generate high power for limited periods of time  Limited by need to store fuel and oxidizer  Highly efficient ~ 40-60%  High specific power ~ 275 We kg-1  Regenerative fuel cells, produce H2 and O2 from electrolysis of byproduct of H2O Regenerative Fuel Cell ©VL Pisacane, 2012 Spacecraft Power - 16
  • 19. FUEL CELLS Shuttle Fuel Cells  NASA alkaline fuel cell provides electrical power for on-board systems as well as drinking water  Each of 3 fuel cells is re-startable and reusable up to 2,000 h on line  Dimensions: 36 cm X 38 X 100 cm (Photo courtesy of NASA). One of Three Fuel Cell or Shuttle  Mass: 116 kg  Power: 12 kWe peak and 7 kWe continuous  Specific Energy: 104 We kg-1  Flow rates: O2 is 2 kg h-1 and H2 is 0.2 kg h-1  Alkaline fuel cells use an electrolyte of an aqueous (water-based) solution of potassium hydroxide (KOH) retained in a porous stabilized matrix  Operating temperature is 93 oC From: http://www.fctec.com/fctec_types_afc.asp Principles of Alkaline Fuel Cell ©VL Pisacane, 2012 Spacecraft Power - 17
  • 20. SOLAR THERMAL DYNAMIC Introduction  A solar dynamic electrical power system was a candidate for Space Station Freedom that had a power requirement of 300 kWe  A possible configuration is illustrated in the figure  The Sun’s energy is focused by a parabolic concentrator on a receiver that boils a fluid to produce a vapor or heats a gas that drives a turbine that drives an electrical generator to produce electrical power Courtesy of NASA Glenn Research Center  No solar dynamic power systems have been flown ©VL Pisacane, 2012 Spacecraft Power - 18
  • 21. AUXILIARY POWER UNITS (APU) Introduction  The Shuttle auxiliary power is hydrazine-fueled and turbine- driven  Generates mechanical shaft power to drive a hydraulic pump that produces pressure for the orbiter's hydraulic systems  There are three separate APUs, three hydraulic pumps, and three hydraulic systems  Provide hydraulics to operate, flight control surfaces, engine gimbals, brakes, and deploy landing gear and retract umbilicals  Each APU consists of a fuel tank, a Each APU delivers 10 kW fuel feed system, a system controller, an exhaust duct, lube oil cooling system, and fuel/lube oil Image courtesy of NASA vents and drains and exhaust ducts ©VL Pisacane, 2012 Spacecraft Power - 19
  • 22. PRIMARY BATTERIES Introduction  Primary batteries have nonreversible electrochemistry  Primary batteries have high energy per unit mass compared to secondary batteries  Applications – Supply short burst of power • During launch until deployment of solar array • Fire pyrotechnic devices, extend booms, etc – Low power short duration missions Typical voltage characteristic • Typically a few weeks to a few months From: MR Patel Spacecraft Power systems  Examples – Lithium-Sulfur Dioxide (Li-SO2) Batteries • Galileo Probe, • Genesis • Mars Exploration Rover (MER • Stardust – Lithium-Thionyl Chloride (Li-SOCl2) Batteries • Deep Space 2 Mars dual probes • Mars Pathfinder Sojourner Rover as backup ©VL Pisacane, 2012 Spacecraft Power - 20
  • 23. PRIMARY BATTERIES Sample Battery Characteristics and Performance Ag Zn=Silver Zinc, Li-SO2=Lithium Sulfur Dioxide, Li-SOCl2=Lithium Thionyl Chloride, Li-BCX=Lithium Bromide Complex, Li-CFx=Lithium Carbon Monofluoride From: R Surampudi, R Bugga, MC Smart, SR Narayanan HA Frank and G Halpert, Overview of Energy Storage Technologies for Space Applications, Jet Propulsion Laboratory, Pasadena, CA 91109 ©VL Pisacane, 2012 Spacecraft Power - 21
  • 24. SECONDARY BATTERIES Introduction  Secondary batteries have reversible electrochemistry  Lower energy density that primary batteries  Ni-Cd and Ni-H2 suitable for LEO with life > 5 years at 30,000 cycles  Li-Ion more suitable for GEO with 90 days per year eclipses  Example SAFT VES 180 – Very high specific energy space cell – Lithium ion battery – 11 y 60,000 cycles LEO orbit at 20% DOD – 18 y 2,000 cycles GEO orbit at 80% DOD – Specific energy 175 Wh/kg – Nominal voltage 3.6 V – Operating temp 0-40 oC SAFT VES 180 ©VL Pisacane, 2012 Spacecraft Power - 22
  • 25. SECONDARY BATTERIES Sample Battery Characteristics and Performance Ag-Zn=Silver Zinc, Ni-Cd=Nickel Cadmium, IPV=Individual Pressure Vessel, CPV=Common Pressure Vessel, SPV=Single Pressure Vessel, Ni-H2=Nickel Hydrogen, Li-ion=Lithium Ion From: R Surampudi, R Bugga, MC Smart, SR Narayanan HA Frank and G Halpert, Overview of Energy Storage ©VL Pisacane, 2012 Technologies for Space Applications, Jet Propulsion Laboratory, Pasadena, CA 91109 Spacecraft Power - 23
  • 26. SECONDARY BATTERIES Sample Battery Characteristics and Performance Ag Zn=Silver Zinc, Li-BCX=Lithium Bromide Complex Li-CFx=Lithium Carbon Monofluoride Li-ion=Lithium iIon LiMnO2=Lithium Manganese Dioxide Li-SO2=Lithium Sulfur Dioxide Li-SOCl2=Lithium Thionyl Chloride NiH2=Nickel Hydrogen NiMH=Nickel Metal Hydride From MR Patel, Spacecraft Power Systems, CRC Press 2005 ©VL Pisacane, 2012 Spacecraft Power - 24
  • 27. SECONDARY BATTERIES Battery Parameters 1/2  Battery capacity specified in watt-hours (W-h) or amp-hours (A-h) CWh  CAh  Voperating  Battery discharge and charge rates are expressed as fraction of total capacity – Charge/Discharge rates expressed as C/n where n is the number of hours to charge or discharge the battery – Example: Battery with capacity of 100 A-h is charged at C/2 if charging current is 50 A – Charge rates • Very Fast n<1 • Quick n ≈3 • Standard n ≈ 10 • Minimum n ≈ 20 • Trickle n = 50 – Greater the charge and discharge rates the shorter the battery life  Charge efficiency is defined as EnergyOutput energy  EnergyInput  Cycle life is the number of Charge/Discharge (C/D) cycles the battery can deliver and still meet the minimum required voltage (cut-off voltage) ©VL Pisacane, 2012 Spacecraft Power - 25
  • 28. SECONDARY BATTERIES Battery Parameters 2/2  Depth of discharge is defined as C A h extracted from fullycharged battery  CWh extracted from fullycharged battery  DOD   C A h rated capacity  CWh rated capacity  – Greater the depth of discharge the shorter the cycle life  Specific Energy = energy stored per unit of battery mass, W-h-kg-1  Energy Density = energy stored per unit of battery volume, W-h-l-1 (per liter)  State of Charge is defined as C A h remaining capacity  C Wh remaining capacity  SOC    1  DOD C A h rated capacity  C Wh rated capacity   Required battery capacity is Pr Tr C Wh  DODN where CW-h = battery capacity Pr = power required to be drawn from battery Tr = time power is needed DOD = depth of discharge N = number of batteries ©VL Pisacane, 2012  = transmission efficiency to load Spacecraft Power - 26
  • 29. SECONDARY BATTERIES Operating Characteristics Charge /Discharge cycle NiH2 battery in LEO Memory effect in NiCd battery at point M NiCd cell Battery life as function of DOD and Temperature Charge efficiency versus state-of-charge NiH2 battery Figures from MR Patel, Spacecraft Power Systems, CRC Press 2005 ©VL Pisacane, 2012 Spacecraft Power - 27
  • 30. SECONDARY BATTERIES Sample Batteries From: NASA Glenn research Center ©VL Pisacane, 2012 Spacecraft Power - 28
  • 31. SECONDARY BATTERIES Sample Battery Configurations Spacecraft Launched Battery Characteristics 2 Batteries (17 Cells/Battery, 50 Ah Ni/H2) April LANDSAT-7 LEO, 5 years (less than 30,000 cycles) 1999 DOD 17%, 0 to 10°C 2 Batteries (54 cells/battery, 50 Ah NiH2) December EOS Terra LEO, 5 years, < 30,000 cycles 1999 DOD 30% -5 to 10oC 1 Battery (3 8-Cell Packs and 1 5-Cell Pack/Battery, 110 Ah Ni/H2) June TDRS-H GEO, 15 years, 2000 DOD 73% assuming 3 failed cells, 5°C 1 Battery (24 Cells/Battery, 160 Ah Ni/H2) EOS PM-1 May LEO, 6 years , <35,000 cycles Aqua 2002 DOD 30%, 0 to 10°C September 3 Batteries per spacecraft (17 Cells/Battery, 40 Ah Ni/Cd) POES L ,M 2000 LEO/Polar, 2 years (Design), 3 years (Goal), June 2002 DOD 0 21%, 5°C 2003 Battery 6 Batteries (22 Cells/Battery, 80 Ah Ni/H2) Change-out HST LEO, 5 years (less than 32,000 cycles), Servicing DOD < less 10%, -5 to 5°C Mission 4 From: DL Britton and TB Miller, Battery Fundamentals and Operations, NASA Glenn Research Center, April 2000 ©VL Pisacane, 2012 Spacecraft Power - 29
  • 32. To learn more please attend this ATI course Please post your comments and questions to our blog: http://www.aticourses.com/blog/ Sign-up for ATI's monthly Course Schedule Updates : http://www.aticourses.com/email_signup_page.html