Atlas Flex Tri-Axis and Through the Window Transfer Systems provide movement of parts from die station to die station within a transfer press.

1. Atlas Flex
Tri-Axis & Through the Window
Transfer Press Automation

2. Tri-Axis Specific Features
PITCH - Servo belt
driven
CLAMP - Servo rack
& pinion
LIFT – Servo rack &
pinion
Ext. Alum System &
Tool Rail
OH column mounted
ATI Rail Coupler
Counter balance via
tank
Accommodates wide range of
part sizes and system lift capability

3. Tri-Axis Specific Features
CLAMP - Servo rack &
PITCH - Servo belt driven
pinion
LIFT – Servo rack &
pinion

4. Flex 1000
The small cross sectional size of the Flex 1000 is advantageous because it allows our customers
to run the rails into exceptionally tight areas, like the heels of the die. This design also permits
earlier entry and exit into the die when the window is opening or closing, giving additional die
timing windows to work in and the capability of running at faster speeds. The FLEX 1000 is
capable of transferring up to 300 pounds of parts and tooling and features a transfer stroke of
0 – 36”. The FLEX 1000 has eight standard die stations, but may be equipped with more in
certain applications.
The overhead mount design allows easy access to the dies. The bolster is left open for scrap
removal and the windows of the press are clear for part feeding equipment. The transfer rails
are supported along the length of the rail rather than the ends, giving the Flex more rigidity
and less deflection than our competitors. As with all Flex transfer systems, jog capability (both
forward and reverse) are independent of press actuation, allowing for cycling without the risk
of die interference.

5. Flex 1000 Specifications & Options
Transfer Stroke: 0-36” (915 mm)
Position Accuracy: 0.002” (0.05 mm)
X-Axis Speed: 563 ft/min. (171m/min)
Clamp Stroke: 0-18” (457 mm)
Position Accuracy: 0.001” (0.025 mm)
Y Axis Speed: 247 ft/min (75 m/min)
Lift Stroke: 0-50” (1270 mm)
Position Accuracy: 0.001” (0.025 mm)
Z-Axis Speed: 145 ft/min (44 m/min)
Standard Part & Tooling Weight: 300 lbs. (135 kg)
Options:
•Die automation control package
•External lift unit to clear tall dies
•Semi-auto tooling rail connections
•Live camera for remote access
•FLEX 125 Finger Tooling
•Increased part & tooling weight capacity
•Universal tooling rails with plug-in tooling
•Dual transfer pitch capability

6. Flex 3000
The Flex 3000 tri-axis, in press transfer is identical to our FLEX 5000 transfer, but was designed with
lighter loads in mind. Equipped with independent electric servo drives for each motion of lift,
clamp and transfer, the Flex 3000 consists of two modular units, one located on the front of the
press and the other located on the rear of the press.
Atlas transfers provide the highest production rate capabilities on the market due to the
patented design feature which puts the lowest inertia on the transfer axis. This low inertia design
feature provides the capability to accel/decel the transfer axis faster, and since the transfer axis
is a much longer stroke distance than the clamp and lift axis, the accel/decel of the transfer axis
is what provides the highest production rates available.

7. Flex 3000 Specifications & Options
Transfer Stroke: 0-84” (2135 mm)
Position Accuracy: 0.002” (0.05 mm)
X-Axis Speed: 560 ft/min. (170m/min)
Clamp Stroke: 0-30” (760 mm)
Position Accuracy: 0.001” (0.025 mm)
Y Axis Speed: 365 ft/min (111 m/min)
Lift Stroke: 0-30” (1270 mm)
Position Accuracy: 0.001” (0.025 mm)
Z-Axis Speed: 305 ft/min (93 m/min)
Standard Part & Tooling Weight: 600 lbs. (275 kg)
Number of Die Stations: 12 Standard
(single Ram Press) +16 Optional
Options:
•Die automation control package
•External lift unit to clear tall dies
•Semi-auto tooling rail connections
•Live camera for remote access
•FLEX 125 Finger Tooling
•Increased part & tooling weight capacity
•Universal tooling rails with plug-in tooling
•Dual transfer pitch capability

8. Flex 5000
The Flex 5000 has the highest payload capacity of our tri-axis transfers. Capable of smoothly and
precisely transferring up to 1,200 pounds of parts and tooling, due to our fully programmable
transfer path. As with the Flex 3000, the long axis of the two individual units is split, which makes it
possible to have two separate pitches and adapt to conditions where the pitch is longer within
the first group of dies in the press and shorter for smaller dies.
The Flex 5000, as with all of our Flex transfers can be easily retrofitted into existing transfer presses,
or integrated with a new press. The Atlas tooling rail is smaller and lighter weight than our
competitor's rail which allows larger blanks and parts to run through the window of the press. The
lack of a drive base on one end of the press provides a clear access for the destacking, coil feed
and exit conveyance equipment, along with less floor space consumption. All Flex functions are
guided by anti-friction, high performance linear bearings while racks and pinions power the lift
and clamp axis and timing belts drive the transfer axis.

9. Flex 5000 Specifications & Options
Transfer Stroke: 0-84” (2135 mm)
Position Accuracy: 0.002” (0.05 mm)
X-Axis Speed: 560 ft/min. (170m/min)
Clamp Stroke: 0-30” (760 mm)
Position Accuracy: 0.001” (0.025 mm)
Y Axis Speed: 365 ft/min (111 m/min)
Lift Stroke: 0-30” (1270 mm)
Position Accuracy: 0.001” (0.025 mm)
Z-Axis Speed: 305 ft/min (93 m/min)
Standard Part & Tooling Weight: 1,200 lbs. (275 kg)
Number of Die Stations: 12 Standard
(Single Ram Press) 16+ Optional
Options:
•Die automation control package
•External lift unit to clear tall dies
•Semi-auto tooling rail connections
•Live camera for remote access
•FLEX 125 Finger Tooling
•Increased part & tooling weight capacity
•Universal tooling rails with plug-in tooling
•Dual transfer pitch capability

10. Flex 6000
The newly designed Flex 6000, through the window transfer has been engineered to manage the
biggest and most difficult applications effortlessly at top production rates. The Flex 6000
incorporates four independent transfer modules which are duplicated on each press column.
Each of the four modules have their own drive train and servo motors which provide for multiple
axis of programmable adjustment and nearly unlimited flexibility.
Shared servo drives for each individual motion diminishes the drive train size and eliminates
mechanical linkage and/or drive shafts. This provides exceptionally smooth part transfer at the
highest strokes per minute, while maintaining control of the parts.
Access to the die is simplified over our competitors and is accomplished with ease because the
transfer rail is built in three sections. This unique Atlas feature has been
developed so that the two end sections separate and retract
simultaneously while the center portion of the rail is locked into position
on the bolster. This not only ensures the safety of the operators and
the equipment, but also provides accurate positioning
of the transfer rail.

11. Flex 6000 Specifications & Options
Transfer Stroke: 0-72” (1829.80 mm)
Clamp Stroke: 0-66” (1676.40 mm)
Lift Stroke: 0-15” (381 mm)
Standard Part & Tooling Weight: 1,250-1,500 lbs. (567-680 kg)
Number of Die Stations: 11-14 Standard
Minimum Pass Line: 54” (center of receiver to press bed)
Rockwell Automation Compact Logix based PLC with integrated motion
architecture and Sercos fiber optic drive communications
Rockwell Automation Kinetix 6000 servo drives
Options:
•Die automation control package
•Live camera for remote access
•FLEX 125 Finger Tooling
•Overhead mount available
•Pre-mounted Atlas quick change receivers, piped and wired for
electrical and pneumatic capability
•Number of receivers: 22-28 per side
•Receiver spacing: 12” increments (304.8 mm)

12. Flex 125 Finger Tooling & Universal Rails
. Product Overview: Atlas Technologies Universal Tooling Rail System and FLEX 100/125 Finger
Tooling allows quick and easy changeover of tools between new die sets. Our modular
components are simple to configure due to the ability to adjust one axis at a time without
disrupting the position of the other axis. This saves time and resources by allowing more
throughput per press line.
Atlas FLEX Finger Tooling is the strongest available on the market today, providing joint strength
of up to 400 foot pounds. Our patented wedge style of swivel clamp holds its position
accurately during high speeds and heavy volumes of production. In fact, testing has proven
that our tooling holds nearly 100% of its clamping strength even when it is readjusted and
reused, unlike other tooling brands on the market.
Our customers are going green while saving
some green. Atlas FLEX tooling improves return
on investment and green manufacturing
practices due to the ability to continue to
reconfigure and reuse each modular piece for
new in-coming die sets.

13. Die Handling Automation • Robotic Integration • Sheet Metal Handling • Tri-Axis Transfers
System Integration • AS/RS • Washer & Oiler Systems • Automation Tooling
Why Atlas?
Our Promise….Atlas listens to you, the customer.
We embrace your vision and understand your motivation.
It’s our culture of total commitment that allows us to conceptualize solutions tailor made to
fit your specific applications…creating world class material handling systems that will
exceed your expectations.
3100 Copper Avenue
Fenton, Michigan 48430 USA
Phone: +1 810.629.6663
Fax: +1 810.629.8145
www.atlastechnologies.com