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Guy A. Cardineau, Ph.D.
Higher Accumulation of
F1-V Recombinant Fusion
Protein in Plants After
Induction of Protein Body
Formation
Director, Centro de Agrobiotecnología
Departamento Agrobiotecnología y Agronegocios
Tecnológico de Monterrey, Campus Monterrey
ASASU Centennial Professor, Emeritus
Research Professor, Emeritus & Faculty Fellow
Center for Infectious Disease and Vaccinology
The Biodesign Institute,
The School of Life Sciences and
The Sandra Day O’Connor College of Law
Arizona State University
Biotechnology Drug Approvals 1982-2008
While the number of approved biotech-based products
approved per year is variable, the trend is upward.
Biotechnology drugs appear the fastest-growing sector for
drug development, and it is predicted that biotech drugs will
comprise over 50% of all drug approvals by 2015 and more
than 75% by 2025. These predictions are supported by the
expected benefits of increased understanding of drug targets
and the molecular and genetic bases of disease, as well as
the declining conventional small-molecule drug pipelines in
most major pharma companies. BioWorld Today Sept 1,2009
The table to the left represents information
from an article published in BioWorld Today in
late August 2009, written by Michael Harris,
2
late August 2009, written by Michael Harris,
Executive Editor, about the top 25 biotech
drugs currently on the market. The data
provided includes revenues for each of these
biotech drugs in 2008 (>$70B US), the date
each drug product was first approved by the
FDA and when patents protecting each drug
are due to expire. It should be kept in mind
that one feature of all these drugs is that they
have been approved for more than one
ndication; Harris reports that Genentech's
Avastin is being tested in more than 450
clinical trials for treating more than 30 different
types of cancer. It should also be kept in mind
that 7 of the 25 "biotech" drugs are small
molecules, and another 6 are antibodies.
Historically, Plants Have Been Routinely Used to
Produce Pharmaceuticals, Naturally
Global over-the-counter sales of plant-derived drugs are estimated
at $40 billion per year
Well established regulatory systems are in place for these products
Estimated one-quarter of the prescription drugs sold in the
US, Canada and Europe contain active ingredients derived from
plants
Tens of thousands of plants are used for medicinal purposes
Well established regulatory systems are in place for these products
Drug/Chemical Action/Clinical Use Plant Source
Cocaine Local anaesthetic Erythroxylum coca
Codeine Analgesic Papaver somniferum
Digitalin, Digitoxin Cardiotonic Digitalis purpurea
Quinine Antimalarial Cinchona ledgeriana
Taxol Antitumor agent Taxus brevifolia
Vinblastine, Vincristine Antitumor, Antileukemic Catharanthus roseus
SUMMARY from Large Scale Biology, Inc.
• Hormones and immune modulators
• Monoclonal antibodies - IgG
• Subunit vaccines
• Enzymes
Classes of New Protein Drug ProductsClasses of New Protein Drug Products
Production Systems in UseProduction Systems in UseProduction Systems in UseProduction Systems in Use
• Bacterial fermentation
• Mammalian cells in fermentation
• Yeast
• Insect cells (GSK’s cervical cancer vaccine; 2005/6)
• Green plants – Stable and Transient Transformation,
Whole Plants and Plant Cells
One approved product in the market in plant cells
• Bacterial fermentation
• Mammalian cells in fermentation
• Yeast
• Insect cells (GSK’s cervical cancer vaccine; 2005/6)
• Green plants – Stable and Transient Transformation,
Whole Plants and Plant Cells
One approved product in the market in plant cells
Early Patent Filings on
Plant Made
Pharmaceuticals
5
Original Concepts of
Therapeutic Protein,
Vaccine Antigen, and
Antibody Expression in
Plants
Dow AgroSciences/ASU collaboration
developed a Newcastles Disease Virus
subunit vaccine in tobacco NT1 cells.
United States Patent 7,132,291, Cardineau, et al., November 7, 2006 (Canadian counterpart CA 2524293)
Vectors and cells for preparing immunoprotective compositions derived from transgenic plants
Abstract
The invention is drawn towards vectors and methods useful for preparing genetically transformed plant cells that express
immunogens from pathogenic organisms which are used to produce immunoprotective particles useful in vaccine preparations. The
invention includes plant optimized genes that encode the HN protein of Newcastle Disease Virus. The invention also relates to
methods of producing an antigen in a transgenic plant.
WHY ORALLY DELIVERED
PLANT-MADE VACCINES?
Plant-derived vaccines are cost-effective and
stable at room temperature.
Plants provide both an encapsulated antigen
and an oral delivery system that stimulates
the mucosal immune system resulting in both
secretory and circulating antibodies.
The mucosal immune system is the first line
of defense against most pathogens.
Oral vaccines are potentially safer, require no
needles and may not require trained medical
personnel to administer.
Several Phase I Human Clinical Trials with
plant-made vaccines have been run resulting
in positive immune responses.
WHY INCREASE F1-V FUSION PROTEIN
ACCUMULATION IN PLANTS?
Our primary objective is to produce plant-derived heat
stable vaccines that can be delivered orally.
We have been using F1-V, a fusion between two
antigens from the plague bacterium Yersinia
pestis, as our model antigen in production
improvement studies.
pestis, as our model antigen in production
improvement studies.
We are assessing parameters that affect expression
of F1-V fusion protein in plants and plant cells to be
used as both a production and delivery system of
vaccines and potentially other biopharma proteins.
High antigen accumulation is required to compensate
for partial proteolysis in the gut upon oral delivery.
Protein accumulation in plant tissues reflects a
balance between protein synthesis and degradation
• To date, most efforts have focused on increasing protein
synthesis.
– enhanced transgene expression can be obtained by optimizing
regulatory elements including stronger promoters, transcriptional
enhancers, translational enhancers, alternative polyadenylation signals,
using synthetic genes with codons that have been optimized for gene
expression in target plants, overcoming RNAi and silencing
• Unfortunately, high transgene expression does not always
guarantee high levels of recombinant protein accumulation
since proteins may be expressed successfully but
subsequently degraded.
• It has been demonstrated that post-synthesis and/or post-
secretion instability and degradation are critical factors
contributing to low foreign protein yield.
25000
30000
35000
preboost
postboost
ANIMAL TRIALS: PRIME-BOOST STRATEGY
PRIME: s.c. 15 µg
bacterially derived
F1-V
BOOST: 2 g non-transgenic
tomato (n = 5) on days
BOOST: 2 g F1-V transgenic
tomato (n = 6) on days
21, 28, 35 (300 ug) and 42
(1200 ug)
[Ug/ml]
250
300
350
preboost
postboost
[Ug/ml]
0
5000
10000
15000
20000
25000
30000
35000
F1-specific IgG1 V -specific IgG1
preboost
postboost
[Ug/ml]
F1-specific IgG1 V-specific IgG1
0
50
100
150
200
250
300
350
F1-specific IgG2 V-specific IgG2
preboost
postboost
[Ug/ml]
F1-specific IgG1 V-specific IgG1
0
5000
10000
15000
20000
F1-specific IgG1 V -specific IgG1
Combined F1-V and V-specific IgG1 titers
correlate with protection in mouse model
(Williamson et. al., Clin. Exp.
Immunol., 1999, 116; 107-114.)
tomato (n = 5) on days
21, 28, 35 and 42)
F1-specific IgG1 V-specific IgG1
0
50
100
150
200
F1-specific IgG2 V-specific IgG2F1-specific IgG2a V-specific IgG2a
CHALLENGE (s.c. 20 LD50 Y. pestis)
0
10
20
30
40
50
60
70
80
90
100
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Days post-infection
%survival
TG
WT
CONTROLS
Challenge of the
vaccinated mice
with s.c. Y. pestis
Alvarez & Cardineau
Biotechnology Advances
2010, 28 (1): 184-196
%ofsurvival
Days post-infection
CHALLENGE (s.c. 20 LD50 Y. pestis)
12
Protein accumulation in plant tissues reflects a
balance between protein synthesis and degradation
• There are several possible sites and mechanisms of foreign
protein degradation in plants. Cytoplasmic proteases contribute
significantly to product losses within plant cells.
• Proteolytic degradation of foreign proteins can be minimized by
targeting synthesis to the endoplasmic reticulum (ER) rather than
the cytosol, but this doesn’t always work.the cytosol, but this doesn’t always work.
– ER retention of soluble transport-competent proteins is inducible by the
carboxy-terminal retention/retrieval signal KDEL or HDEL, which is
recognized by a receptor located in the Golgi complex.
– Upon binding, the receptor retrieves C-terminal tagged proteins back into the
ER. Localization within the ER via the addition of KDEL or HDEL increases
the accumulation of foreign proteins in transgenic plants.
– However, the ER retention via KDEL is mediated by a KDEL receptor.
When the receptor is saturated with KDEL ligands, the KDEL-tagged
recombinant protein either secretes or is transported to the lytic vacuole
Protein accumulation in plant tissues reflects a
balance between protein synthesis and degradation
• Some KDEL-tagged recombinant protein can be also misfolded
and delivered for degradation through an ER-dependent
mechanism named ‘‘unfolded protein response’’ or UPR, which
functions for both endogenous or heterologous proteins
• The K/HDEL system is common to all eukaryotes, but plants can
use a different ER localization system in seeds consisting of
specialized organelles called protein bodies (PB), which stablyspecialized organelles called protein bodies (PB), which stably
accumulate seed storage proteins within the ER.
• The maize 27 kD γ-zein seed protein is not secreted even though
it bears an N-terminal signal sequence and lacks a canonical
KDEL/HDEL ER-retention signal; it is able to form ER-localized
PB not only in maize endosperm but also when expressed in
storage or vegetative tissues of transgenic Nicotiana tabacum,
Hordeum vulgare and Arabidopsis thaliana plants, respectively.
• PB formation can lead to higher protein accumulation in the ER
possibly because of the exclusion from the normal ER turnover
The Rules of Science
WHAT IS ZERA®®®®?
Cereal grains have evolved to store large amounts of proteins:
γ-Zein is the major storage protein in maize.
Zera® (γ-Zein ER-accumulating domain) is the N-terminal
proline-rich domain of γ-zein that is sufficient to induce the
assembly of protein bodies.
Zera® adopts an extended helix conformation where polarZera® adopts an extended helix conformation where polar
residues (histidines) are located on one side of the helix and
hydrophobic residues (leucines and valines) on the opposite
side of the helix.
This conformation provides high solubility in aqueous media
and the ability to self-assemble both in hydrophobic and
hydrophilic environments.
The Zera® domain retains its ability to develop
protein bodies after being fused with an exogenous
protein of interest.
Zera® contains two targeting signals:
ZERA®®®® PROTEIN BODIES
Organelles surrounded by a membrane derived from the ER.Organelles surrounded by a membrane derived from the ER.
Zera® contains two targeting signals:
1- A signal peptide that internalizes Zera® fusion
protein inside the ER
2- The Zera® domain itself that oligomerizes coating
the ER membrane and inducing the protein body
formation.
The basis of Zera® technology
Nature knows how to assemble and store proteins in seeds in Protein Bodies
Zera® is a natural peptide from a corn storage protein, γ -Zein, that has assembling properties
Zera® can be used as a tag, in fusion with the protein of interest
1. Protein bodies are obtained
directly from the biomass
Zera ®
Recombinant
product
© ERA Biotech SA | January 12 18
Effects on expression level
Formulation / Protection / Stability
Activity, even in fusion, even assembled
directly from the biomass
3. When needed, a cleavage
can be done by proteases or
inteins*
4. Pure protein is obtained by
classical chromatography
technique
2. Solubilisation under mild
conditions
The benefits of Zera®®®® induced protein bodies
(PBs)
Zera® fusion proteins inside PBs escape the ER degradation
pathway allowing higher accumulation rates.
The accumulation of the Zera® fusion proteins in PBs also
protect the plant cell from toxic proteins.protect the plant cell from toxic proteins.
Post-translational modifications of Zera® fusion proteins inside
PBs: ER classical processing (N-glycosylation). Absence of
Golgi complex glyco-modifications.
The easy isolation of the protein body-like organelles makes
them an extraordinary enrichment tool.
20
TRANSIENT EXPRESSION OF F1-V FUSION
PROTEIN IN N. benthamiana
pCaSFV
5’ CsVMV3’ Ag7 5’ NOS
LB RB
NPT2 F1-V fusion
5’ vspA SP
3’ vspB
pCaSFV
5’ CsVMV3’ Ag7 5’ NOS
LB RB
NPT2 F1-V fusion
5’ vspA SP
3’ vspB5’ CsVMV3’ Ag7 5’ NOS
LB RB
NPT2 F1-V fusion
5’ vspA SP
3’ vspB5’ CsVMV3’ Ag7 5’ NOS
LB RB
NPT2 F1-V fusion
5’ vspA SP
3’ vspB
pCFV
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT2
pCFV
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT2
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT2
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT210 2
35S:Zera-
F1-V
35S:F1-V
CsVMV-F1-V
CsVMV-SP-
F1-V
ng bacterial
rF1-V
W.TRB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT2
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT2
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT2
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7
RB
5’ CsVMV 3’ vspB5’ NOS
LB
F1-V fusion3’ Ag7 NPT2
p35SF1V
RB
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusion
TEV-5’ UTR
p35SF1V
RB
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusion
TEV-5’ UTR
RBRB
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusion
TEV-5’ UTR
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusion
TEV-5’ UTR
p35S:Zera®®®®
-F1V
TEV-5’ UTR
RB
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusionZera®®®®
p35S:Zera®®®®
-F1V
TEV-5’ UTR
RB
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusionZera®®®®
TEV-5’ UTRTEV-5’ UTR
RB
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusionZera®®®®
RB
5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS
LB
Bar F1-V fusionZera®®®®
10 2
2
V
W.T
.
Zera-F1-V
(67 kDa)
F1-V
(56 kDa)
Zera-F1-V
dimers
NT1 TRANSFORMATION:
Zera®®®®-F1-V vs. F1-V
3-week old
Selection of the
healthiest NT1 calli
3-week old
calli
Liquid culture of
NT1 cells
Freeze-dried
NT1 cell culture.
Selection of the elite
lines by Western-blot
8 weeks after
transformation
200
250Numberofcallirecovered
F1VLBA4404 / F1-V
NT1 TRANSFORMATION:
ZERA®®®®-F1-V vs. F1-V
200
250Numberofcallirecovered
F1V
LBA4404/ ZeraF1V
LBA4404 / F1-V
200
250Numberofcallirecovered
F1V
LBA4404/ ZeraF1V
GV3101 /ZeraF1V
LBA4404 / F1-V
150
200
250
Numberofcallirecovered
F1V
LBA4404/ ZeraF1V
GV3101 /ZeraF1V
F1-V: 49
calli
Zera®®®®-F1-V:
2 calli
transformation
0
50
100
150
6 7 8 9 10 11 12 13 14 15
Time [weeks]
Numberofcallirecovered
0
50
100
150
6 7 8 9 10 11 12 13 14 15
Time [weeks]
Numberofcallirecovered
0
50
100
150
6 7 8 9 10 11 12 13 14 15
Time [weeks]
Numberofcallirecovered
0
50
100
150
6 7 8 9 10 11 12 13 14 15
Time [weeks]
Numberofcallirecovered
GV3101 /ZeraF1V
EHAO105 / ZeraF1V
IMMMUNO-ELECTRON-MICROSCOPY OF
ZERA®®®®-F1-V TRANSGENIC NT1 CALLI
Immunocytochemistry using
anti-Zera® or anti-F1-V antibody
F1-V FUSION PROTEIN
ACCUMULATION IN NT1 CALLI
0
5000
10000
15000
20000
25000
Zera-F1-V NT1 F1-V NT1
Bandintensity[A.U.]
F1-V fusion protein
accumulation: >3X
higher in Zera®®®® -
F1-V than in F1-V
NT1 calli
ALFALFA TRANSFORMATION: ZERA®®®®-F1-V vs.
F1-V
Zera®®®®F1-V
F1-V
1 month after transformation
ZERA®®®®-F1-V F1-V
day 0
1 month
19 elongated leaves
(5% of explants)
144 elongated leaves
(58% of explants)
Zera®®®®F1-V
2 months
1 month
4-5
months
F1-V FUSION PROTEIN
ACCUMULATION IN ALFALFA
F1-V fusion protein
accumulation: >3X
higher in Zera®®®®-F1-V
than in F1-V alfalfa.
0
5000
10000
15000
20000
25000
30000
Zera-F1-V F1-V
Bandintensity[A.U.]
ANALYSIS OF NT1 CALLI AND ALFALFA
BY F1-V SOUTHERN-BLOT ANALYSIS
ALFALFA
F1-V PROTEIN ACCUMULATION vs.
GENE COPY NUMBER
Plant
tissue
Line
Recombinant
protein
µµµµg F1-V/g
TSP (*)
Gene copy #
(**)
Alfalfa
leaves
A-Z51 Zera-F1-V 230 ± 20 3
A-Z35 Zera-F1-V 150 ± 10 n.d.
A-Z21 Zera-F1-V 160 ± 20 1
A-Z54 Zera-F1-V 200 ± 30 2
A-FV30 F1-V 55 ± 4 1
A-FV57 F1-V 58 ± 6 2
A-FV24 F1-V 50 ± 3 1
A-FV23 F1-V 55 ± 4 n.d.
NT1 calli N-Z1 Zera-F1-V 3800 ± 300 n.d.
N-Z5 Zera-F1-V 8500 ± 200 1
N-Z8 Zera-F1-V 6100 ± 500 3
N-Z4 Zera-F1-V 4900 ± 300 1
N-FV1 F1-V 1300 ± 100 1
N-FV4 F1-V 1700 ± 100 2
N-FV6 F1-V 200 ± 20 n.d.
N-FV28 F1-V 2000 ± 200 3
CONCLUSIONS
The F1-V fusion protein accumulation in NT1 cells and
alfalfa was at least 3X higher using Zera® technology.
The accumulation of F1-V in ER-derived PB-like structures
induced by Zera® was confirmed by EM.
The regeneration of alfalfa or NT1 calli expressing Zera®-
F1-V was delayed compared to F1-V likely due to the PB-
like formation.
These results confirm the potential of Zera® technology as
a strategy to increase value-added proteins in plants.
Expression of ZERA®-GFP in N. benthamiana by agroinfiltration
P1 TnosTL enh
D35S
HcPro
HcPro
ZERA®-Gfp TnosTL enh
D35S
Zera®-GFP
© ERA Biotech SA | January 12 31
Zera®-GFP
+
HcPro
Zera®-GFP
ZERA® technology can address unmet needs for therapeutic protein
development
A highly efficient process is used to produce proteins based on ZERA® technology:
high expression levels and simple downstream process.
Insect cells+X buffer
Homogenization by sonication
Centrifugation 10000g 20’
x3
H2O wash by sonication
Centrifugation 10000g 20’
x2
StorProrecovery
© ERA Biotech SA | January 12 32
Potential for improved shelf-live under non-refrigerated conditions
Tobacco: protein extraction
from fresh and dried leaves
20
Zera®EGF Zera®Ct Zera®T20
Tobacco: protein extraction
from fresh and dried leaves
20
Zera®EGF Zera®Ct Zera®T20
10099
94 92
87
68
26
100
104
108 110
117
95
66
0
20
40
60
80
100
120
0 5 10 15 20 25
Remainingact(%)
Time (min)
Stability at 45ºC comm GOX
zGOX PBs
Glucoxidase (Gox) fused to Zera® and accumulated in StorPro® is
more stable at high temperature than wt Gox.
Immediatly extracted from fresh leaves
1wk 37ºC & 5 months RT storage
ZERA® technology can address unmet needs for vaccine development
ZERA® technology induce significant cellular and humoral immune responses.
The cellular immune responses elicited by vaccines based on ZERA® Technology confer
protection and are cytotoxic.
Vaccines made with ZERA® technology have a positive immunomodulatory effect.
Case studies: Zera®-E2 (Classical Swine Fever), Zera®-E7SH (Human Papilomavirus) and Zera®NP (Lymphocytic
Choriomeningitis virus)
14,00
16,00
1000000
Citotoxic immune response Challenge against LCMV infection
© ERA Biotech SA | January 12 33
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
%CD8+
/IFNγγγγ+
Z-NP particles induce specific CD8 T-cells
in the absence of any extra-adjuvant
1
10
100
1000
10000
100000
PBS Zera-NP LCMV
Zera-NP StorPro bodies are efficient
immunogens against LCMV infection
*
Log10pfu/gr
*
ZERA® technology can address unmet needs for vaccine development
Effective DNA vaccines could be also made using ZERA® Technology.
Case studies: Zera®-E7SH (HPV) and Zera®NP (LCMV)
Log10pfu/gr
1000
10000
100000
1000000
Challenge against LCMV infection
© ERA Biotech SA | January 12 34
Zera®-NP DNA vaccine protection is as efficient as LCMV in
challenge experiments
Log10pfu/gr
1
10
100
1000
PBS Empty
vector
NP Zera-NP Zera LCMV
* *
S I2 I3 I4 P
POI
I2
10 %
20 %
I1
S
15 DAP
2 3 48 DAP 15 DAP
I1
I2
S10
20
Induced StorPro® in tobacco leafsNatural PBs in maize endosperm
Natural maize PBs and StorPro® bodies are dense organelles
© ERA Biotech SA | January 12 35
Zera®-POI
BiP
I2
I3
P
I4
27 %
42 %
56 %
BiP
27γ27γ27γ27γZ
PB
I3
I2
I4
ER
30
46
52
w/w
P
StorPro® bodies are highly packed assemblies which can be recovered
effiently by density gradients
Sucrosestepdensitygradient
H S I2 I3 I4 P
Density gradient
purification
H S
IF2
StorPro® bodies are dense organelles
© ERA Biotech SA | January 12 36
Sucrosestepdensitygradient
ZERA®-GFP
Centrifugation
80.000g 2h 4ºC
IF2
IF3
IF4
P
PBs
H H’ Pb S C RF
Zera-EGFZera-hGH
StorPro® bodies recovered by low-speed centrifugation
Some examples of Zera® fusion proteins recovered by low speed
centrifugation (1000-2500xg)
H H’ Sp W PB
© ERA Biotech SA | January 12 37
hGH
Preclarified homogenate (H); Clarified Homogenate (H’); Soluble protein discarded (Sp); Wash step (W);
StorPro fraction (Pb); Solubilized fusion protein (S); Cleavage step (C); Reverse phase purification (Rf)
There is no need of density gradient to recover StorPro® bodies in highly pure
fraction
StorPro® bodies recovered by low-speed centrifugation
Additional examples of Zera® fusion proteins recovered by low speed
centrifugation (1000-2500xg)
1. Zera
2. Zera-Bivalirubin
3. Zera-EGF
4. Zera-Insulin
5. Zera-hGH
6. Zera-Gfp
7. Zera-Gfp
8. Zera-Xylanase
1 2 3 4 5 6 7 8
© ERA Biotech SA | January 12 38
Value proposition: Zera® makes products better
by accumulating more product
Industrial Enzymes
• Versatility to adapt to a broad spectrum of real industrial conditions.
• Readily immobilised purified enzymes while keeping the activity
• Capacity to produce multi-enzymatic StorPro bodies
0
50
100
150
Enz
Zera-Enz
Activity
The Zera® technology improves the performance and properties of protein-based products and processes
– Versatility in terms of eukaryotic expression systems
– Versatility in terms of protein types (complex proteins, membrane proteins, etc)
© ERA Biotech SA | January 12 39
Vaccines for human and animal health
• Strong cellular response without adjuvants
• Efficient antigen presentation and protection
• Stable at room temperature
Therapeutic Products
• High activity performance of Zera® fusion peptides
• Incorporation of post translational modifications
• Multiple formulations and delivery formats from a single construct
Proliferation ZERA-Peptide
1 10 100 1000 10000
0
25
50
75
100
125
Cell line 1)
Cell line 2
nM
%Proliferation
Acknowledgements
Boyce ThompsonBoyce ThompsonBoyce ThompsonBoyce Thompson
InstituteInstituteInstituteInstitute
DanDanDanDan KlessigKlessigKlessigKlessig
Joyce Van EckJoyce Van EckJoyce Van EckJoyce Van Eck
TishTishTishTish KeenKeenKeenKeen
XiurenXiurenXiurenXiuren ZhangZhangZhangZhang
WendyWendyWendyWendy VonhofVonhofVonhofVonhof
JasonJasonJasonJason EibnerEibnerEibnerEibner
NoreneNoreneNoreneNorene BuehnerBuehnerBuehnerBuehner
Bryan MaloneyBryan MaloneyBryan MaloneyBryan Maloney
Arizona State University >>Arizona State University >>Arizona State University >>Arizona State University >> Lucrecia Alvarez
Amanda Walmsley >Federico Martin
Dwayne Kirk >Emel Topal
Yuguang Jin Heidi Pinyerd
Jacki Kilbourne Jason Crisantes
Aaron Hicks Manuela Rigano
David Julovich Michael Ewing
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TecnologicoTecnologicoTecnologicoTecnologico de Monterreyde Monterreyde Monterreyde Monterrey FondosFondosFondosFondos ZHZHZHZH
FEMSAFEMSAFEMSAFEMSA
Butch MercerButch MercerButch MercerButch Mercer
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Israel RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael Ramirez Cecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy Garcia Andrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea Martinez Jose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel Aguilar
Valeria LobosValeria LobosValeria LobosValeria LobosValeria LobosValeria LobosValeria LobosValeria Lobos Veronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica Rocha Federico LopezFederico LopezFederico LopezFederico LopezFederico LopezFederico LopezFederico LopezFederico Lopez Sergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio Garcia EchauriEchauriEchauriEchauriEchauriEchauriEchauriEchauri
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Paulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina Calderon Cristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina Morales JoharisJoharisJoharisJoharisJoharisJoharisJoharisJoharis SalgadoSalgadoSalgadoSalgadoSalgadoSalgadoSalgadoSalgado Gonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo Mendoza
Miguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel Ortiz Cesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar Ortiz Axel GomezAxel GomezAxel GomezAxel GomezAxel GomezAxel GomezAxel GomezAxel Gomez MiguelMiguelMiguelMiguelMiguelMiguelMiguelMiguel SuasteguiSuasteguiSuasteguiSuasteguiSuasteguiSuasteguiSuasteguiSuastegui
Cardineau Lab
Tec de Monterrey, Fall 2011
The Potential of Plants

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Cardineau guy pep talk 11, jan 12,2012

  • 1. Guy A. Cardineau, Ph.D. Higher Accumulation of F1-V Recombinant Fusion Protein in Plants After Induction of Protein Body Formation Director, Centro de Agrobiotecnología Departamento Agrobiotecnología y Agronegocios Tecnológico de Monterrey, Campus Monterrey ASASU Centennial Professor, Emeritus Research Professor, Emeritus & Faculty Fellow Center for Infectious Disease and Vaccinology The Biodesign Institute, The School of Life Sciences and The Sandra Day O’Connor College of Law Arizona State University
  • 2. Biotechnology Drug Approvals 1982-2008 While the number of approved biotech-based products approved per year is variable, the trend is upward. Biotechnology drugs appear the fastest-growing sector for drug development, and it is predicted that biotech drugs will comprise over 50% of all drug approvals by 2015 and more than 75% by 2025. These predictions are supported by the expected benefits of increased understanding of drug targets and the molecular and genetic bases of disease, as well as the declining conventional small-molecule drug pipelines in most major pharma companies. BioWorld Today Sept 1,2009 The table to the left represents information from an article published in BioWorld Today in late August 2009, written by Michael Harris, 2 late August 2009, written by Michael Harris, Executive Editor, about the top 25 biotech drugs currently on the market. The data provided includes revenues for each of these biotech drugs in 2008 (>$70B US), the date each drug product was first approved by the FDA and when patents protecting each drug are due to expire. It should be kept in mind that one feature of all these drugs is that they have been approved for more than one ndication; Harris reports that Genentech's Avastin is being tested in more than 450 clinical trials for treating more than 30 different types of cancer. It should also be kept in mind that 7 of the 25 "biotech" drugs are small molecules, and another 6 are antibodies.
  • 3. Historically, Plants Have Been Routinely Used to Produce Pharmaceuticals, Naturally Global over-the-counter sales of plant-derived drugs are estimated at $40 billion per year Well established regulatory systems are in place for these products Estimated one-quarter of the prescription drugs sold in the US, Canada and Europe contain active ingredients derived from plants Tens of thousands of plants are used for medicinal purposes Well established regulatory systems are in place for these products Drug/Chemical Action/Clinical Use Plant Source Cocaine Local anaesthetic Erythroxylum coca Codeine Analgesic Papaver somniferum Digitalin, Digitoxin Cardiotonic Digitalis purpurea Quinine Antimalarial Cinchona ledgeriana Taxol Antitumor agent Taxus brevifolia Vinblastine, Vincristine Antitumor, Antileukemic Catharanthus roseus SUMMARY from Large Scale Biology, Inc.
  • 4. • Hormones and immune modulators • Monoclonal antibodies - IgG • Subunit vaccines • Enzymes Classes of New Protein Drug ProductsClasses of New Protein Drug Products Production Systems in UseProduction Systems in UseProduction Systems in UseProduction Systems in Use • Bacterial fermentation • Mammalian cells in fermentation • Yeast • Insect cells (GSK’s cervical cancer vaccine; 2005/6) • Green plants – Stable and Transient Transformation, Whole Plants and Plant Cells One approved product in the market in plant cells • Bacterial fermentation • Mammalian cells in fermentation • Yeast • Insect cells (GSK’s cervical cancer vaccine; 2005/6) • Green plants – Stable and Transient Transformation, Whole Plants and Plant Cells One approved product in the market in plant cells
  • 5. Early Patent Filings on Plant Made Pharmaceuticals 5 Original Concepts of Therapeutic Protein, Vaccine Antigen, and Antibody Expression in Plants
  • 6. Dow AgroSciences/ASU collaboration developed a Newcastles Disease Virus subunit vaccine in tobacco NT1 cells. United States Patent 7,132,291, Cardineau, et al., November 7, 2006 (Canadian counterpart CA 2524293) Vectors and cells for preparing immunoprotective compositions derived from transgenic plants Abstract The invention is drawn towards vectors and methods useful for preparing genetically transformed plant cells that express immunogens from pathogenic organisms which are used to produce immunoprotective particles useful in vaccine preparations. The invention includes plant optimized genes that encode the HN protein of Newcastle Disease Virus. The invention also relates to methods of producing an antigen in a transgenic plant.
  • 7. WHY ORALLY DELIVERED PLANT-MADE VACCINES? Plant-derived vaccines are cost-effective and stable at room temperature. Plants provide both an encapsulated antigen and an oral delivery system that stimulates the mucosal immune system resulting in both secretory and circulating antibodies. The mucosal immune system is the first line of defense against most pathogens. Oral vaccines are potentially safer, require no needles and may not require trained medical personnel to administer. Several Phase I Human Clinical Trials with plant-made vaccines have been run resulting in positive immune responses.
  • 8. WHY INCREASE F1-V FUSION PROTEIN ACCUMULATION IN PLANTS? Our primary objective is to produce plant-derived heat stable vaccines that can be delivered orally. We have been using F1-V, a fusion between two antigens from the plague bacterium Yersinia pestis, as our model antigen in production improvement studies. pestis, as our model antigen in production improvement studies. We are assessing parameters that affect expression of F1-V fusion protein in plants and plant cells to be used as both a production and delivery system of vaccines and potentially other biopharma proteins. High antigen accumulation is required to compensate for partial proteolysis in the gut upon oral delivery.
  • 9. Protein accumulation in plant tissues reflects a balance between protein synthesis and degradation • To date, most efforts have focused on increasing protein synthesis. – enhanced transgene expression can be obtained by optimizing regulatory elements including stronger promoters, transcriptional enhancers, translational enhancers, alternative polyadenylation signals, using synthetic genes with codons that have been optimized for gene expression in target plants, overcoming RNAi and silencing • Unfortunately, high transgene expression does not always guarantee high levels of recombinant protein accumulation since proteins may be expressed successfully but subsequently degraded. • It has been demonstrated that post-synthesis and/or post- secretion instability and degradation are critical factors contributing to low foreign protein yield.
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  • 11. 25000 30000 35000 preboost postboost ANIMAL TRIALS: PRIME-BOOST STRATEGY PRIME: s.c. 15 µg bacterially derived F1-V BOOST: 2 g non-transgenic tomato (n = 5) on days BOOST: 2 g F1-V transgenic tomato (n = 6) on days 21, 28, 35 (300 ug) and 42 (1200 ug) [Ug/ml] 250 300 350 preboost postboost [Ug/ml] 0 5000 10000 15000 20000 25000 30000 35000 F1-specific IgG1 V -specific IgG1 preboost postboost [Ug/ml] F1-specific IgG1 V-specific IgG1 0 50 100 150 200 250 300 350 F1-specific IgG2 V-specific IgG2 preboost postboost [Ug/ml] F1-specific IgG1 V-specific IgG1 0 5000 10000 15000 20000 F1-specific IgG1 V -specific IgG1 Combined F1-V and V-specific IgG1 titers correlate with protection in mouse model (Williamson et. al., Clin. Exp. Immunol., 1999, 116; 107-114.) tomato (n = 5) on days 21, 28, 35 and 42) F1-specific IgG1 V-specific IgG1 0 50 100 150 200 F1-specific IgG2 V-specific IgG2F1-specific IgG2a V-specific IgG2a CHALLENGE (s.c. 20 LD50 Y. pestis) 0 10 20 30 40 50 60 70 80 90 100 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Days post-infection %survival TG WT CONTROLS Challenge of the vaccinated mice with s.c. Y. pestis Alvarez & Cardineau Biotechnology Advances 2010, 28 (1): 184-196 %ofsurvival Days post-infection CHALLENGE (s.c. 20 LD50 Y. pestis)
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  • 13. Protein accumulation in plant tissues reflects a balance between protein synthesis and degradation • There are several possible sites and mechanisms of foreign protein degradation in plants. Cytoplasmic proteases contribute significantly to product losses within plant cells. • Proteolytic degradation of foreign proteins can be minimized by targeting synthesis to the endoplasmic reticulum (ER) rather than the cytosol, but this doesn’t always work.the cytosol, but this doesn’t always work. – ER retention of soluble transport-competent proteins is inducible by the carboxy-terminal retention/retrieval signal KDEL or HDEL, which is recognized by a receptor located in the Golgi complex. – Upon binding, the receptor retrieves C-terminal tagged proteins back into the ER. Localization within the ER via the addition of KDEL or HDEL increases the accumulation of foreign proteins in transgenic plants. – However, the ER retention via KDEL is mediated by a KDEL receptor. When the receptor is saturated with KDEL ligands, the KDEL-tagged recombinant protein either secretes or is transported to the lytic vacuole
  • 14. Protein accumulation in plant tissues reflects a balance between protein synthesis and degradation • Some KDEL-tagged recombinant protein can be also misfolded and delivered for degradation through an ER-dependent mechanism named ‘‘unfolded protein response’’ or UPR, which functions for both endogenous or heterologous proteins • The K/HDEL system is common to all eukaryotes, but plants can use a different ER localization system in seeds consisting of specialized organelles called protein bodies (PB), which stablyspecialized organelles called protein bodies (PB), which stably accumulate seed storage proteins within the ER. • The maize 27 kD γ-zein seed protein is not secreted even though it bears an N-terminal signal sequence and lacks a canonical KDEL/HDEL ER-retention signal; it is able to form ER-localized PB not only in maize endosperm but also when expressed in storage or vegetative tissues of transgenic Nicotiana tabacum, Hordeum vulgare and Arabidopsis thaliana plants, respectively. • PB formation can lead to higher protein accumulation in the ER possibly because of the exclusion from the normal ER turnover
  • 15. The Rules of Science
  • 16. WHAT IS ZERA®®®®? Cereal grains have evolved to store large amounts of proteins: γ-Zein is the major storage protein in maize. Zera® (γ-Zein ER-accumulating domain) is the N-terminal proline-rich domain of γ-zein that is sufficient to induce the assembly of protein bodies. Zera® adopts an extended helix conformation where polarZera® adopts an extended helix conformation where polar residues (histidines) are located on one side of the helix and hydrophobic residues (leucines and valines) on the opposite side of the helix. This conformation provides high solubility in aqueous media and the ability to self-assemble both in hydrophobic and hydrophilic environments.
  • 17. The Zera® domain retains its ability to develop protein bodies after being fused with an exogenous protein of interest. Zera® contains two targeting signals: ZERA®®®® PROTEIN BODIES Organelles surrounded by a membrane derived from the ER.Organelles surrounded by a membrane derived from the ER. Zera® contains two targeting signals: 1- A signal peptide that internalizes Zera® fusion protein inside the ER 2- The Zera® domain itself that oligomerizes coating the ER membrane and inducing the protein body formation.
  • 18. The basis of Zera® technology Nature knows how to assemble and store proteins in seeds in Protein Bodies Zera® is a natural peptide from a corn storage protein, γ -Zein, that has assembling properties Zera® can be used as a tag, in fusion with the protein of interest 1. Protein bodies are obtained directly from the biomass Zera ® Recombinant product © ERA Biotech SA | January 12 18 Effects on expression level Formulation / Protection / Stability Activity, even in fusion, even assembled directly from the biomass 3. When needed, a cleavage can be done by proteases or inteins* 4. Pure protein is obtained by classical chromatography technique 2. Solubilisation under mild conditions
  • 19. The benefits of Zera®®®® induced protein bodies (PBs) Zera® fusion proteins inside PBs escape the ER degradation pathway allowing higher accumulation rates. The accumulation of the Zera® fusion proteins in PBs also protect the plant cell from toxic proteins.protect the plant cell from toxic proteins. Post-translational modifications of Zera® fusion proteins inside PBs: ER classical processing (N-glycosylation). Absence of Golgi complex glyco-modifications. The easy isolation of the protein body-like organelles makes them an extraordinary enrichment tool.
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  • 21. TRANSIENT EXPRESSION OF F1-V FUSION PROTEIN IN N. benthamiana pCaSFV 5’ CsVMV3’ Ag7 5’ NOS LB RB NPT2 F1-V fusion 5’ vspA SP 3’ vspB pCaSFV 5’ CsVMV3’ Ag7 5’ NOS LB RB NPT2 F1-V fusion 5’ vspA SP 3’ vspB5’ CsVMV3’ Ag7 5’ NOS LB RB NPT2 F1-V fusion 5’ vspA SP 3’ vspB5’ CsVMV3’ Ag7 5’ NOS LB RB NPT2 F1-V fusion 5’ vspA SP 3’ vspB pCFV RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT2 pCFV RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT2 RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT2 RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT210 2 35S:Zera- F1-V 35S:F1-V CsVMV-F1-V CsVMV-SP- F1-V ng bacterial rF1-V W.TRB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT2 RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT2 RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT2 RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 RB 5’ CsVMV 3’ vspB5’ NOS LB F1-V fusion3’ Ag7 NPT2 p35SF1V RB 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusion TEV-5’ UTR p35SF1V RB 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusion TEV-5’ UTR RBRB 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusion TEV-5’ UTR 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusion TEV-5’ UTR p35S:Zera®®®® -F1V TEV-5’ UTR RB 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusionZera®®®® p35S:Zera®®®® -F1V TEV-5’ UTR RB 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusionZera®®®® TEV-5’ UTRTEV-5’ UTR RB 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusionZera®®®® RB 5’ CaMV35S 3’ vspB3’ Ag7 5’ NOS LB Bar F1-V fusionZera®®®® 10 2 2 V W.T . Zera-F1-V (67 kDa) F1-V (56 kDa) Zera-F1-V dimers
  • 22. NT1 TRANSFORMATION: Zera®®®®-F1-V vs. F1-V 3-week old Selection of the healthiest NT1 calli 3-week old calli Liquid culture of NT1 cells Freeze-dried NT1 cell culture. Selection of the elite lines by Western-blot
  • 23. 8 weeks after transformation 200 250Numberofcallirecovered F1VLBA4404 / F1-V NT1 TRANSFORMATION: ZERA®®®®-F1-V vs. F1-V 200 250Numberofcallirecovered F1V LBA4404/ ZeraF1V LBA4404 / F1-V 200 250Numberofcallirecovered F1V LBA4404/ ZeraF1V GV3101 /ZeraF1V LBA4404 / F1-V 150 200 250 Numberofcallirecovered F1V LBA4404/ ZeraF1V GV3101 /ZeraF1V F1-V: 49 calli Zera®®®®-F1-V: 2 calli transformation 0 50 100 150 6 7 8 9 10 11 12 13 14 15 Time [weeks] Numberofcallirecovered 0 50 100 150 6 7 8 9 10 11 12 13 14 15 Time [weeks] Numberofcallirecovered 0 50 100 150 6 7 8 9 10 11 12 13 14 15 Time [weeks] Numberofcallirecovered 0 50 100 150 6 7 8 9 10 11 12 13 14 15 Time [weeks] Numberofcallirecovered GV3101 /ZeraF1V EHAO105 / ZeraF1V
  • 24. IMMMUNO-ELECTRON-MICROSCOPY OF ZERA®®®®-F1-V TRANSGENIC NT1 CALLI Immunocytochemistry using anti-Zera® or anti-F1-V antibody
  • 25. F1-V FUSION PROTEIN ACCUMULATION IN NT1 CALLI 0 5000 10000 15000 20000 25000 Zera-F1-V NT1 F1-V NT1 Bandintensity[A.U.] F1-V fusion protein accumulation: >3X higher in Zera®®®® - F1-V than in F1-V NT1 calli
  • 26. ALFALFA TRANSFORMATION: ZERA®®®®-F1-V vs. F1-V Zera®®®®F1-V F1-V 1 month after transformation ZERA®®®®-F1-V F1-V day 0 1 month 19 elongated leaves (5% of explants) 144 elongated leaves (58% of explants) Zera®®®®F1-V 2 months 1 month 4-5 months
  • 27. F1-V FUSION PROTEIN ACCUMULATION IN ALFALFA F1-V fusion protein accumulation: >3X higher in Zera®®®®-F1-V than in F1-V alfalfa. 0 5000 10000 15000 20000 25000 30000 Zera-F1-V F1-V Bandintensity[A.U.]
  • 28. ANALYSIS OF NT1 CALLI AND ALFALFA BY F1-V SOUTHERN-BLOT ANALYSIS ALFALFA
  • 29. F1-V PROTEIN ACCUMULATION vs. GENE COPY NUMBER Plant tissue Line Recombinant protein µµµµg F1-V/g TSP (*) Gene copy # (**) Alfalfa leaves A-Z51 Zera-F1-V 230 ± 20 3 A-Z35 Zera-F1-V 150 ± 10 n.d. A-Z21 Zera-F1-V 160 ± 20 1 A-Z54 Zera-F1-V 200 ± 30 2 A-FV30 F1-V 55 ± 4 1 A-FV57 F1-V 58 ± 6 2 A-FV24 F1-V 50 ± 3 1 A-FV23 F1-V 55 ± 4 n.d. NT1 calli N-Z1 Zera-F1-V 3800 ± 300 n.d. N-Z5 Zera-F1-V 8500 ± 200 1 N-Z8 Zera-F1-V 6100 ± 500 3 N-Z4 Zera-F1-V 4900 ± 300 1 N-FV1 F1-V 1300 ± 100 1 N-FV4 F1-V 1700 ± 100 2 N-FV6 F1-V 200 ± 20 n.d. N-FV28 F1-V 2000 ± 200 3
  • 30. CONCLUSIONS The F1-V fusion protein accumulation in NT1 cells and alfalfa was at least 3X higher using Zera® technology. The accumulation of F1-V in ER-derived PB-like structures induced by Zera® was confirmed by EM. The regeneration of alfalfa or NT1 calli expressing Zera®- F1-V was delayed compared to F1-V likely due to the PB- like formation. These results confirm the potential of Zera® technology as a strategy to increase value-added proteins in plants.
  • 31. Expression of ZERA®-GFP in N. benthamiana by agroinfiltration P1 TnosTL enh D35S HcPro HcPro ZERA®-Gfp TnosTL enh D35S Zera®-GFP © ERA Biotech SA | January 12 31 Zera®-GFP + HcPro Zera®-GFP
  • 32. ZERA® technology can address unmet needs for therapeutic protein development A highly efficient process is used to produce proteins based on ZERA® technology: high expression levels and simple downstream process. Insect cells+X buffer Homogenization by sonication Centrifugation 10000g 20’ x3 H2O wash by sonication Centrifugation 10000g 20’ x2 StorProrecovery © ERA Biotech SA | January 12 32 Potential for improved shelf-live under non-refrigerated conditions Tobacco: protein extraction from fresh and dried leaves 20 Zera®EGF Zera®Ct Zera®T20 Tobacco: protein extraction from fresh and dried leaves 20 Zera®EGF Zera®Ct Zera®T20 10099 94 92 87 68 26 100 104 108 110 117 95 66 0 20 40 60 80 100 120 0 5 10 15 20 25 Remainingact(%) Time (min) Stability at 45ºC comm GOX zGOX PBs Glucoxidase (Gox) fused to Zera® and accumulated in StorPro® is more stable at high temperature than wt Gox. Immediatly extracted from fresh leaves 1wk 37ºC & 5 months RT storage
  • 33. ZERA® technology can address unmet needs for vaccine development ZERA® technology induce significant cellular and humoral immune responses. The cellular immune responses elicited by vaccines based on ZERA® Technology confer protection and are cytotoxic. Vaccines made with ZERA® technology have a positive immunomodulatory effect. Case studies: Zera®-E2 (Classical Swine Fever), Zera®-E7SH (Human Papilomavirus) and Zera®NP (Lymphocytic Choriomeningitis virus) 14,00 16,00 1000000 Citotoxic immune response Challenge against LCMV infection © ERA Biotech SA | January 12 33 0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 %CD8+ /IFNγγγγ+ Z-NP particles induce specific CD8 T-cells in the absence of any extra-adjuvant 1 10 100 1000 10000 100000 PBS Zera-NP LCMV Zera-NP StorPro bodies are efficient immunogens against LCMV infection * Log10pfu/gr *
  • 34. ZERA® technology can address unmet needs for vaccine development Effective DNA vaccines could be also made using ZERA® Technology. Case studies: Zera®-E7SH (HPV) and Zera®NP (LCMV) Log10pfu/gr 1000 10000 100000 1000000 Challenge against LCMV infection © ERA Biotech SA | January 12 34 Zera®-NP DNA vaccine protection is as efficient as LCMV in challenge experiments Log10pfu/gr 1 10 100 1000 PBS Empty vector NP Zera-NP Zera LCMV * *
  • 35. S I2 I3 I4 P POI I2 10 % 20 % I1 S 15 DAP 2 3 48 DAP 15 DAP I1 I2 S10 20 Induced StorPro® in tobacco leafsNatural PBs in maize endosperm Natural maize PBs and StorPro® bodies are dense organelles © ERA Biotech SA | January 12 35 Zera®-POI BiP I2 I3 P I4 27 % 42 % 56 % BiP 27γ27γ27γ27γZ PB I3 I2 I4 ER 30 46 52 w/w P StorPro® bodies are highly packed assemblies which can be recovered effiently by density gradients
  • 36. Sucrosestepdensitygradient H S I2 I3 I4 P Density gradient purification H S IF2 StorPro® bodies are dense organelles © ERA Biotech SA | January 12 36 Sucrosestepdensitygradient ZERA®-GFP Centrifugation 80.000g 2h 4ºC IF2 IF3 IF4 P PBs
  • 37. H H’ Pb S C RF Zera-EGFZera-hGH StorPro® bodies recovered by low-speed centrifugation Some examples of Zera® fusion proteins recovered by low speed centrifugation (1000-2500xg) H H’ Sp W PB © ERA Biotech SA | January 12 37 hGH Preclarified homogenate (H); Clarified Homogenate (H’); Soluble protein discarded (Sp); Wash step (W); StorPro fraction (Pb); Solubilized fusion protein (S); Cleavage step (C); Reverse phase purification (Rf) There is no need of density gradient to recover StorPro® bodies in highly pure fraction
  • 38. StorPro® bodies recovered by low-speed centrifugation Additional examples of Zera® fusion proteins recovered by low speed centrifugation (1000-2500xg) 1. Zera 2. Zera-Bivalirubin 3. Zera-EGF 4. Zera-Insulin 5. Zera-hGH 6. Zera-Gfp 7. Zera-Gfp 8. Zera-Xylanase 1 2 3 4 5 6 7 8 © ERA Biotech SA | January 12 38
  • 39. Value proposition: Zera® makes products better by accumulating more product Industrial Enzymes • Versatility to adapt to a broad spectrum of real industrial conditions. • Readily immobilised purified enzymes while keeping the activity • Capacity to produce multi-enzymatic StorPro bodies 0 50 100 150 Enz Zera-Enz Activity The Zera® technology improves the performance and properties of protein-based products and processes – Versatility in terms of eukaryotic expression systems – Versatility in terms of protein types (complex proteins, membrane proteins, etc) © ERA Biotech SA | January 12 39 Vaccines for human and animal health • Strong cellular response without adjuvants • Efficient antigen presentation and protection • Stable at room temperature Therapeutic Products • High activity performance of Zera® fusion peptides • Incorporation of post translational modifications • Multiple formulations and delivery formats from a single construct Proliferation ZERA-Peptide 1 10 100 1000 10000 0 25 50 75 100 125 Cell line 1) Cell line 2 nM %Proliferation
  • 40. Acknowledgements Boyce ThompsonBoyce ThompsonBoyce ThompsonBoyce Thompson InstituteInstituteInstituteInstitute DanDanDanDan KlessigKlessigKlessigKlessig Joyce Van EckJoyce Van EckJoyce Van EckJoyce Van Eck TishTishTishTish KeenKeenKeenKeen XiurenXiurenXiurenXiuren ZhangZhangZhangZhang WendyWendyWendyWendy VonhofVonhofVonhofVonhof JasonJasonJasonJason EibnerEibnerEibnerEibner NoreneNoreneNoreneNorene BuehnerBuehnerBuehnerBuehner Bryan MaloneyBryan MaloneyBryan MaloneyBryan Maloney Arizona State University >>Arizona State University >>Arizona State University >>Arizona State University >> Lucrecia Alvarez Amanda Walmsley >Federico Martin Dwayne Kirk >Emel Topal Yuguang Jin Heidi Pinyerd Jacki Kilbourne Jason Crisantes Aaron Hicks Manuela Rigano David Julovich Michael Ewing Julia Pinkhasov Angela Rojas Eric Chandler Amber Gustin Luca Santi Deborah Pauley Hugh Mason Jilliane Miller BenchmarkBenchmarkBenchmarkBenchmark BiolabsBiolabsBiolabsBiolabs Matt Fanton Tim Miller Dow AgroSciencesDow AgroSciencesDow AgroSciencesDow AgroSciences Steve WebbSteve WebbSteve WebbSteve Webb Chuck MihaliakChuck MihaliakChuck MihaliakChuck Mihaliak Jennifer RiceJennifer RiceJennifer RiceJennifer Rice Butch MercerButch MercerButch MercerButch Mercer University of Arizona Chieri Kubota Ryo Matsudo 4040 Hugh Mason Jilliane Miller Charles Arntzen Andrew Koons Essential Sponsors and CollaboratorsEssential Sponsors and CollaboratorsEssential Sponsors and CollaboratorsEssential Sponsors and Collaborators Arizona State UniversityArizona State UniversityArizona State UniversityArizona State University BiodesignBiodesignBiodesignBiodesign Institute at ASUInstitute at ASUInstitute at ASUInstitute at ASU Cornell U. Dept. of Food ScienceCornell U. Dept. of Food ScienceCornell U. Dept. of Food ScienceCornell U. Dept. of Food Science DowDowDowDow AgroSciencesAgroSciencesAgroSciencesAgroSciences BenchmarkBenchmarkBenchmarkBenchmark BiolabsBiolabsBiolabsBiolabs US Department of DefenseUS Department of DefenseUS Department of DefenseUS Department of Defense University of ArizonaUniversity of ArizonaUniversity of ArizonaUniversity of Arizona Science Foundation ArizonaScience Foundation ArizonaScience Foundation ArizonaScience Foundation Arizona TecnologicoTecnologicoTecnologicoTecnologico de Monterreyde Monterreyde Monterreyde Monterrey FondosFondosFondosFondos ZHZHZHZH FEMSAFEMSAFEMSAFEMSA Butch MercerButch MercerButch MercerButch Mercer Tec de MonterreyTec de MonterreyTec de MonterreyTec de MonterreyTec de MonterreyTec de MonterreyTec de MonterreyTec de Monterrey Israel RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael RamirezIsrael Ramirez Cecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy GarciaCecy Garcia Andrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea MartinezAndrea Martinez Jose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel AguilarJose Manuel Aguilar Valeria LobosValeria LobosValeria LobosValeria LobosValeria LobosValeria LobosValeria LobosValeria Lobos Veronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica RochaVeronica Rocha Federico LopezFederico LopezFederico LopezFederico LopezFederico LopezFederico LopezFederico LopezFederico Lopez Sergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio GarciaSergio Garcia EchauriEchauriEchauriEchauriEchauriEchauriEchauriEchauri CarlosCarlosCarlosCarlosCarlosCarlosCarlosCarlos OrigelOrigelOrigelOrigelOrigelOrigelOrigelOrigel Javier GarciaJavier GarciaJavier GarciaJavier GarciaJavier GarciaJavier GarciaJavier GarciaJavier Garcia Jesus HernandezJesus HernandezJesus HernandezJesus HernandezJesus HernandezJesus HernandezJesus HernandezJesus Hernandez Ricardo Camilo ChavezRicardo Camilo ChavezRicardo Camilo ChavezRicardo Camilo ChavezRicardo Camilo ChavezRicardo Camilo ChavezRicardo Camilo ChavezRicardo Camilo Chavez Paulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina CalderonPaulina Calderon Cristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina MoralesCristina Morales JoharisJoharisJoharisJoharisJoharisJoharisJoharisJoharis SalgadoSalgadoSalgadoSalgadoSalgadoSalgadoSalgadoSalgado Gonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo MendozaGonzalo Mendoza Miguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel OrtizMiguel Angel Ortiz Cesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar OrtizCesar Ortiz Axel GomezAxel GomezAxel GomezAxel GomezAxel GomezAxel GomezAxel GomezAxel Gomez MiguelMiguelMiguelMiguelMiguelMiguelMiguelMiguel SuasteguiSuasteguiSuasteguiSuasteguiSuasteguiSuasteguiSuasteguiSuastegui
  • 41. Cardineau Lab Tec de Monterrey, Fall 2011