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1. (AIET/DOEE/2014-2015/PTS/i)
CERTIFICATE
This is to certify that the Practical Training report for Practical Training taken at
RAMGARH GAS THERMAL POWER PLANT, JAISALMER is submitted by Mr.
Bhagwana Ram (11EAIEE714) in partial fulfillment for the award of degree of Bachelor of
Technology in Electrical Engineering has been found satisfactory and is approved for
submission.
Mr. Vivek Prakash Ms. Shruti Chauhan
(PTS GUIDE) (PTS INCHARGE)
Assistant Professor Assistant Professor
Deptt. Of Electrical Engineering Deptt. Of Electrical Engineering
Mr. Bharat Bhushan Jain
(Head)
Associate Professor
Deptt. Of Electrical Engineering
DEPARTMENT OF ELECTRICAL ENGINEERING
ARYA INSTITUTE OF ENGINEERING & TECHNOLOGY
SP-40, RIICO INDUSTRIAL AREA, JAIPUR (RAJASTHAN) – 302 022
3. (AIET/DOEE/2014-2015/PTS/iii)
ACKNOWLEDGEMENT
I would like to express my gratitude to all those who gave me the possibilities to complete
this Industrial Training.
I want to thank the RAJ. RAJYA VIDYUT UTPADAN NIGAM LTD. for giving me
permission to commence this industrial training, in the first instance, to do training on
“RAMGARH GAS THERMAL POWER PLANT, JAISALMER”.
I have furthermore to thank Mr. Dadu Ram(X.EN.) last the all members of RAJ. RAJYA
VIDYUT UTPADAN NIGAM LTD. For respective stimulating support.
I am deeply indebted to my PTS Incharge Ms. Shruti Chauhan ma’am and my PTS
Guide Mr. Vivek Prakash whose help, stimulating suggestions & encouragement helped me
in all the time during my industrial training.
I would like to thank to Mr. Bharat Bhushan Jain, HOD, Deptt. Of Electrical
Engineering & all the faculty members.
Last I would like to thank the Principal Sir and the Management of Arya Institute of
Engineering and Technology.
BHAGWANA RAM
(11EAIEE714)
ELECTRICAL ENGINEERING
4. (AIET/DOEE/2014-2015/PTS/iv)
Abstract
I have completed my vocational training during the period 09-06-2014 to 08-07-2014 from
RGTPP,Jaisalmer. In this report the main emphasis is on the Power Generation Process.
In the starting of this report the introductory aspects of RGTPP allover India has been
covered. Later I have explained the principle of operation and basic equipments used for the
generation of power.
Recognizing its excellent performance and vast potential, Government of the India has
identified RGTPP as one of the jewels of Public Sector 'Navratnas'- a potential global giant.
Inspired by its glorious past and vibrant present, RGTPP is well on its way to realize it's
vision of being "A world class integrated power major, powering India's growth, with
increasing global presence".
A Combined Cycle Power Plant produces high power outputs at high efficiencies (up to 55%)
and with low emissions. In a Conventional power plant we are getting 33% electricity
only and remaining 67% as waste. By using combined cycle power plant we are getting 68%
electricity. The basic principle of the Combined Cycle is simple: burning gas in a gas turbine
(GT) produces not only power – which can be converted to electric power by a coupled
generator – but also fairly hot exhaust gases.
5. (AIET/DOEE/2014-2015/PTS/v)
LIST OF FIGURES
Fig. No. FIGURE NAME PAGE NO.
1.1. Ramgarh Gas Thermal Power Plant Entrance 01
1.2. Power Plant View 02
2.1. Brayton Cycle 07
2.2. Rankine Cycle 08
3.1. Operation of RGTPP 10
5.1. Filter 15
6.1. Oil Cooling System 26
6.2. Power Plant View 27
6.3. Water Tube Boiler 28
6.4. H.R.S.G 29
7.1. Steam Turbine 37
7.2. Bearing 37
7.3. Steam Turbine Cover 38
6. (AIET/DOEE/2014-2015/PTS/vi)
LIST OF TABLES
TAB. NO. TABLE NAME P. NO.
1.1. Total Energy Generated 04
1.2. Gas (full) Component 05
6.1. Gas Turbine-1 (GT-1) 23
6.2. Gas Turbine-2 (GT-2) 24
6.3. HRSG -1 & 2 28
7.1. Steam Turbine Generator 42
7.2. Insulation Level 42
7. (AIET/DOEE/2014-2015/PTS/vii)
CONTENTS
CERTIFICATE FROM DEPARTMENT i
CERTIFICATE FROM COMPANY ii
ACKNOWLEDGEMENT iii
ABSTRACT Iv
LIST OF FIGURES V
LIST OF TABLES Vi
1. Introduction About The Plant 01-05
1.1 -First Unit 02
1.2 -Second Unit 02
1.3 -Availability Of Water 03
1.4 -Electricity Transmission System 03
1.5 -Expected System Operation 03
1.6 -Gas Transmission System 04
2. Power Plant Cycle 06-08
2.1 -Open Cycle 06
2.2 -Combined Cycle 06
2.3 -Advantages Of Combine Cycle 06
2.4 -Brayton Cycle 07
2.5 -Rankine Cycle 08
3.Plant Operation 09-10
4. Gas Turbine 11-12
4.1 -Compressor 11
4.2 -Combustors 11
8. (AIET/DOEE/2014-2015/PTS/viii)
4.3 -Transition Pieces 11
4.4 -Turbine 11
4.5 -Exhaust 12
5. Gas Turbine Support System And Their Equipment 13-20
5.1- Starting System 13
5.1-1. Diesel Engine 13
5.1-2. Torque Converter 13
5.1-3. Accessory Gear Box 13
5.1-4. Jaw Clutch Mechanisms 14
5.2- Lubricating Oil System 14
5.2-1. Oil Reservoir 14
5.2-2. Lubricating Pump 14
5.2-3. Heat Exchange 14
5.2-4. Gas Skid 14
5.2-5. Scrubber 14
5.2-6. Filter 14
5.2-7. Pressure Control Valve 15
5.2-8. Condensate Tank 15
5.3- Air Intake System 15
5.3-1. Filter 15
5.3-2. Filter Cleaning 16
5.3-3. Air Processing unit 16
5.4- Cooling And Sealing Air System 16
5.4-1. Ventilating System 16
5.4-2. Gas Turbine And Compressor Cleaning 16
9. (AIET/DOEE/2014-2015/PTS/ix)
5.4-3. Reducing Gear Box 17
5.5- H.R.S.G And Steam Turbine Equipment 17
5.5-1. H.R.S.G 17
5.5-2. Steam Turbine 17
5.6- Condensate Circuit Equipment 17
5.6-1. Condenser 18
5.6-2. Ejector 18
5.6-3. Extraction Pump 18
5.6-4. Gland Steam Condenser 18
5.7- Feed Water Circuit 18
5.7-1. Feed Water Tank 18
5.7-2. HP Feed pumps 18
5.7-3. LP Feed Pumps 18
5.8- Common Support System for G.T. And S.T 19
5.8-1. CW And ACW System 19
5.8-2. Air Compressor 19
5.8-3. Raw Water System 19
5.8-4. Laboratory 19
5.8-5. Fire Protection System 20
5.8-6. Black Start D.G Set 20
6. Construction Details Of Gas Turbine 21-34
6.1- Compressor Section 21
6.1-1. Rotor 21
6.1-2. Stator 21
6.2- Combustion Section 22
6.2-1. Combustiomn Chambers 22
10. (AIET/DOEE/2014-2015/PTS/x)
6.2-2. Spark plugs 22
6.3- STG 24
6.3-1. Turbine 24
6.4- HRSG 26
6.5- Generator 29
6.6- Water and Steam Cycle Equipment 30
6.6-1. Water and Steam Cycle 30
6.6-1-1. Dearator 30
6.6-1-2. HP BFP 30
6.6-1-3. LP BFP 31
6.6-1-4. Condenser 32
6.6-1-5. Condenser Extraction Pump 32
6.6-1-6. Ejector 33
6.6-1-7. Gland Steam Cooler 33
6.6-1-8. Condensate Preheater 33
6.7- HP Bypass and LP Bypass (HPBP and LPBP) 33
6.8- Auxiliaries: 34
6.8-2. Circulating Water Pump 34
6.8-3. Aux. Cooling Water Pump (ACW Pump) 34
7. Construction Details Of Generator And Exciter 35-43
7.1- Stator 35
7.2- Rotor 35
7.3- Bearing 35
7.5- Excitation System 35
7.5-1. Pilot Excitor 43
7.5-2. Main Excitor 43