This document provides an overview of Sofcon Systems India Pvt. Ltd., a company that provides industrial automation and building automation solutions. It details Sofcon's business segments, locations, solutions, domain expertise in various industries, and descriptions of automation projects implemented for clients. The document also includes milestones in Sofcon's history, visions for the future, and profiles of its group companies that provide training and integrated building management systems.
2. Sofcon
Systems
Pvt. Ltd.
Sofcon
India Pvt.
Ltd
Sofcon
Group
Sofcon
Solutions
Pvt. Ltd.
• Industrial Automation
• SCADA
• Wireless Solutions
• Instrumentation
• Electrical Solutions
• Motion Controls
Turnkey Solution Provider
(Industrial Automation)
• PLC & DCS Automation & Control
• SCADA & Process
Instrumentation
• Embedded & VLSI
• Industrial Networks & Wireless
Radio
• Motion Control
• Integrated Building Management
• Electronic Security
• Panel Design, AutoCAD & EPLAN
Training Institute
• Building Management Systems
• Fire Alarm Detection & Suppression Systems
• Access Controls & Biometrics
• CCTV Surveillance Systems
• Vehicle Parking Systems
• Visitor Management Systems
Turnkey Solution Provider
(Building Automation)
3. •Sofcon
Systems
Established
•SI for
Rockwell
Automation
1995
•Sofcon India
Established
•Foot print in
Industrial
Automation
Training
2006
•Sofcon
Solutions
Established
• ABCS for
Johnson
Controls
2011
•Sofcon India
Launches
Course in
Embedded
Systems
2012
•Sofcon India
Launches
two new
Courses
•IBMS & VLSI
•Establishes
Centre of
Excellence
for Training
2013
•Sofcon
Systems
becomes SI
for
Schneider
Electric
•Sofcon India
establishes
CADD
Centre
2014
•130 Crore
Turnkey
Automation
Company
•70 Crore
Automation
Training
Company
Vision
2020
Milestones & Vision 2020
0
50
100
150
200
1995 2007 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Industrial Training Building
4. Sofcon group
Mission & Core Competency
• Mission: Full line scalable solution provider
• Core Competency :
– World class Industrial Controls, Information,
Instrumentation and Electrical solution provider. (Sofcon
Systems India Pvt. Ltd)
– Turnkey Integrated Building Management System Supplier.
(Sofcon Solutions Pvt. Ltd.)
• Training :
– Automation Training: A leading national hands on training
providers. (Sofcon India Pvt. Ltd)
5. Business
Locations
SOFCON SYSTEMS INDIA PVT. LTD
SOFCON INDIA PVT. LTD.
SOFCON SOLUTIONS PVT. LTD.
• DELHI
• NOIDA Sector-2
• NOIDA Sector-6
• NOIDA Sector-88
• GHAZIABAD
• GURGAON
• LUCKNOW
• BHOPAL
• JAIPUR
• AHMEDABAD
• BARODA
• RAJKOT
• PUNE
Established in 1995
Employees- 200
Sofcon Group
Real Estate
Asset ~ INR
10 Crores
6. BUILDING AUTOMATION
Standalone CCTV system
With TCP/IP Remote view
Digital video
Recorder
VAV box Controllers
30 per Floor
4 Port Modbus
Integrator
DDC
Controllers
DG Chillers PAC UPS
Modbus Integration
HID
Reader
Iris Scanner
AHU Hardwired Interlock
Access Control Hardwired Interlock
PA Evacuation
Trigger
AHU
Access Controls
Argonite Gas
Suppression Panel
Gas Release
Alarm interlock
Fire Loop
BMS Software
VESDA
Alarm Input
Hardwired
Modus Integration
Fire Panel
TCP/IP
Retractable
Flap Barrier
Boom Barrier
4m / 6m
Pentium PC
Aspiration
Panel
Proximity
Card
Smoke-cum-Heat
Detectors
Control Relay
Module
7. BUILDING AUTOMATION
(SKYVIEW CORPORATE PARK - HINES)
Building Automation on the JC – Metasys Platform to cater to
• 50 AHUs
• Variable Air volume System with over 81 VAV Boxes
• Access Controls
• IP based CCTV Surveillance
• Parking Management
• Integration to DG, UPS, VFDs, Chillers, Energymeters
• 2 Towers
11. Solutions/ Offerings
Solution Areas
• Power, Control & Information Systems
• Coordinated Drive & Motion Control Systems
• Turnkey Control & Instrumentation Solution
• Manufacturing Executions Systems (MES)
• Management Information Systems
• SCADA Solutions for all PLC/ PAC
• Multi-vendor integration
• Radio Telemetry Solutions.
• Integrated Building Automation Systems
13. Sofcon Domain Expertise
• MMM (Ferrous & Non Ferrous)
• Process Industry
– Specialty & Fine Chemicals, CPP
– Food & Beverage
– Cement Industry
• Water, Infrastructure
– Water & Waste Water
• Power
– Material Handling
– Power & Energy Management Systems - DG/TG
– Solar Power
14. Typical Applications
• Clinkerisation
• Raw Mill, Coal Mill, Cement Mill,
• Material Handling,
• Silo Extraction,
• Clinker/Gypsum/Slag Transport Cement
Mill/Silo,
• Packing and loading plant
• Sinter Machine, Blast Furnace,
• Skip Control, Material Handling,
• Coke Ovens,
• Walking Beam, Furnace, Pickling
• Vertical Boring,
• Carbon Plant, Green Anode, Ageing Furnace,
Extrusion Press, Slab and billet casting
reporting and Networking,
• Pot Air Slide System,
• Hyper Dense Phase System,
• Carbon Plant,
• Pitch Fume Treatment Stripping Machine
• Electrostatic Precipitator
• Vibro Compactor,
• Rodding Room Conveying
• Melting / Holding Furnace
• Melting Furnace
Cement & Metals
Energy Management,
Load Management,
DG Control,
DG Synchronization/ TG Synchronization,
with State Electricity
De-sulphurisation Plant
Energy Management
Boiler/ Burner Automation
Ash Handling Plants
Water treatment plants
Flue Gas control
TG, Boiler and BOP
16. PANEL MANUFACTURING BY
SOFCON
We are ISO 9001:2008 certified which specifies our:-
Ability to consistently provide product that meets
customer and applicable statutory and regulatory
requirements.
Aim to enhance customer satisfaction through the
effective application of the system, including
processes for continual improvement of the system
and the assurance of conformity to customer and
applicable statutory and regulatory requirements.
17. SOFCON IN THERMAL POWER
(KTPS 2 X 110 MW Turbine)
The system provided by Sofcon is
flexible, versatile, informative, self-
diagnostic and robust to accommodate
the requirement of critical application of
boiler process control auxiliaries, BOP.
The system is capable of handling
multiple development languages like
functional block diagram.
Sofcon has also delivered NTPC
Projects at Unchahar, Dadri & Rihand
18. CEMENT PLANT AUTOMATION
(HAIDELBERG CEMENT, NARAYANI CEMENT, Jaypee
Cement etc.)
Recent developments within the cement
industry have seen widespread
implementation of computational
technologies into the automation of
production processes.
The raw mill subsystem and cement mill
subsystem can be automatically turned
on and off. The temperature and current
of the supply oil system of the mill and
main equipment are monitored and
controlled and can be optimized and
adjusted by manipulating the
parameters.
19. FURNACE AUTOMATION
(SAHINLER METALS, TURKEY)
The rotary furnace is rotated by a friction drive
wheel system depending upon the size and
production requirements. A single door is
utilized with either vertical, horizontal rotation
or a pendulum type swing arrangement
depending upon the plant layout.
Rotary furnaces have been traditionally static
but over recent years tilting designs have been
implemented due to the many advantages with
regard to reduced cycle times, yields and
consumptions.
Dedicated controller for burner control was
provided along with furnace door controls and
fume treatment system.
20. INK PLANT (DIC INDIA)
This control system ensures the entire
management of raw materials, product
formulation, sub-recipes and recipes,
inventories, production and cleaning
sequences. Parameter setting enables
control system to optimize the
production. Our control system is a
plant-wide control system integrating
sub-systems such as PLCs,
controllers, MMIs. It has not limits in
communicating with other systems
such as lab or business systems.
21. DISTILLERY (Himalayan Distillery, Nepal)
SOFCON provided complete
automation solution for the
fermentation unit that included PLC
control and field instruments. All
critical control loops of temperature;
pressure and flow were controlled and
monitored. Distillation is a non-ideal,
azeotropic process involving several
controlled and manipulated variables.
Careful planning of the control system
design, offering you a large number of
control loop options, helps you achieve
and maintain quality standards and
specifications.
22. EDIBLE OIL INDUSTRY (K. S. OILS LTD.)
To enable successful edible oil production,
we offer a range of products, solutions
and services tailored to your unique
requirements. They will help you to keep
costs low and quality high in many areas
including transparency throughout the
edible oil process. With reliable
technologies and extensive industrial
expertise, we are your ideal professional
partner in edible oil production.
SOFCON provided M/s K. S. Oils with the
complete solution right from seed cleaning
to oil production with all SMART type
transmitter for level & flow measurement.
23. TURBINE SYNCHRONIZATION (HI-TECH CARBON, OUDH
SUGAR, CHILWARIA SUGAR, SIMBHAOLI SUGAR)
Sofcon has undertaken several challenges
in power plant automation i.e. turbine and
DG automation.
Following are the features of the automation
that Sofcon offers to the power plant
customers:
•Synchronization of Turbine generator with
another turbine generator.
•Synchronization of Turbine generator with
grid and control of active and reactive
power.
•Auto load sharing (active and reactive
power) between TG sets at the time of auto
isolation of TG sets with grid.
24. WATER TREATMENT AUTOMATION
(GE WATER- CANADA, LANCO-UDUPPI)
Sofcon provides the most
comprehensive, cost-effective and
reliable treatment systems and services.
We offer everything from emergency
water supply and conventional water
treatment processes to wastewater
reuse systems, membrane bioreactors,
UV disinfection systems and RO
cleaning contracts. These products and
services are designed to help keep your
city safe, or your company profitable.
25. SCADA RTU SYSTEM OF SOLAR POWER PLANT AT
MAHAGENCO
Mahagenco is the major power generating company in the state of Maharashtra, India. Its power
stations are located at different regions of Maharashtra. Solar Power Station of MAHAGENCO shall
produce power through the use of modern technology & environmentally conductive work practices.
The Sakri solar power plant in Maharashtra's Dhule district is touted as the world's largest solar power
plant till date.Sakri Solar Power Plant is at Shivajinagar in Sakri some 70 kms from this tribal district
headquarter in North Maharashtra
The entire solar photovoltaic power project in Sakri has a capacity to generate 150MW of electricity. This
is the maximum production at one place in the world
An ISO 9001:2008 Company http://www.sofcononli
ne.com
PROJECT : Solar Power Plant LOCATION : Dhule, Maharashtra
CLIENT : MAHAGENCO SERVICES : Design, Supply & Field Services
Sofcon successfully commissioned the Solar Power Plants
through PLC and SCADA over Modbus communication.
26. Project Information
• It has total capacity of 75MW, divided in three block of 25MW each.
• Each 25MW consist of :
– Main Control Room Panel.
– Plant Data Server.
– Historical Data Server.
– 25 RTU panel ( one RTU for 1MW).
27. Few PRESTIGIOUS Projects EXECUTED BY
SOFCON
KOTA THERMAL POWER PLANT-A & B JAIPRAKASH HYDRO-BAGLIHAR
LANCO ANNUPUR MAHAGENCO SOLAR SCADA
HINDALCO INDUSTRIES LIMITED DLF, CALCUTTA
INDIA GLYCOLS LIMITED LANCO ANPARA
SIMBHAOLI SUGAR MILLS LTD. NTPC RAMAGUNDAM SOLAR SCADA
AWADH SUGAR MILLS STEEL EXCHANGE
CHILWARIA SUGARS LTD. HERO HONDA.
ULTRATECH CEMENTS HMT PINJORE
CHILWARIA SUGARS LTD. INDOGULF FERTILIZERS
JSW, BELLARY ISGEC
JAYPEE DALLA CEMENTS DIC INKS
SHREE CEMENTS, CIRCULAR STACKER SIEL HONDA.
SANGHI POLYESTERS. NMDC, DOLAMALAI
NORTHERN COALFIELDS LIMITED JINDAL WATER, ANGUL PROJECT
BHILAI STEEL PLANT, EPIL A/C METSO TECUMSEH INDIA & Many More…