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Regulatory Analysis &
Approval of Biosimilars


    Plenary Lecture at Ganpat University
      Mehsana, Gujarat, July 20, 2012

              Dr. Bhaswat S. Chakraborty
                                20.07.2012
Contents
 Differences of Biosimilars from Generics of small mol
  drugs
 Guiding Principles for Overall Biosimilars
 Brief Description of Biosimilar Mfg.
 PK/TK Assays
       Examples
   Immunogenicity Assays
       Antidrug Antibody Assays (ADA)
       Neutralizing Antidrug Antibody Assays (NAbA)
       Examples
 Risk Management
 Conclusions
What are Biosimilars?
 Biosimilars are often called follow-on biologics,
  generic biologics or follow-on proteins
 Biosimilars are new versions of existing trade-name
  biological products whose patents have expired
 Highly similar biosimilars are not “identical” to the
  reference product
 They do not utilize the same living cell line,
  production process, or raw material as the innovator
  drug
Size & Complexity




 Big Guys
How are Biopharmaceuticals Made?




   Upstream & Downstream
Overview of EMEA Guidelines for Biosimilars




          Mellstedt H et al. Ann Oncol 2007;19:411-419


© The Author 2007. Published by Oxford University Press on behalf of the European Society for
 Medical Oncology. All rights reserved. For permissions, please e-mail:
 journals.permissions@oxfordjournals.org
Overview of USFDA Guidelines for Biosimilars




Integration of Information to Biosimilarity
General Regulatory Approach for
Assessment
   A risk-based, totality-of-the-evidence approach to
    evaluate all data and information provided by a sponsor to
    support a demonstration of biosimilarity
   Sponsors must use a stepwise approach in their
    development of biosimilar products
   The type and amount of analyses and testing required to
    demonstrate biosimilarity will be on a product-specific
    basis
   General scientific principles in conducting comparative
    analyses will be followed

    US FDA
Recombinant protein production: sources of variation between manufacturers.




                  Mellstedt H et al. Ann Oncol 2007;19:411-419


© The Author 2007. Published by Oxford University Press on behalf of the European Society for
 Medical Oncology. All rights reserved. For permissions, please e-mail:
 journals.permissions@oxfordjournals.org
Reasons of Biosimilars’
Heterogeneity
   Reasons of Biosimilars’ heterogeneity (~ potential
    differences between the biosimilar and the innovator
    drug):
       Biological therapeutics are a complex mixture consisting of the
        parent drug, multimers, truncated fragments
       The components may or may not exhibit biological activity,
        post-translational modifications of the parent and/or truncated
        fragments, host cell proteins as well as process related
        impurities
   Any one of these can cause differences in the way these
    drugs behave in the immunoassay, bioassay and
    electrophoresis
The General Requirements are:
   Analytical studies demonstrating that the biological
    product is “highly similar” to the reference product
   Animal studies (including the assessment of toxicity); and
   Clinical studies
       assessment of immunogenicity and pharmacokinetics (PK)
       PD studies or RCTs to demonstrate
         efficacy & safety
         purity, and potency
         in 1 or more appropriate conditions of use for which the
          reference product is licensed.


   Overall Guiding Principles
Requirements for Approval
PK/TK: Same Platform Technology,
if possible
   Since the assay will quantitate both biosimilar (B) and
    innovator (R) compounds
   Preferable to develop an assay using the same platform
    technology (RIA, ELISA, TOF)
   However, it is not necessary to utilize the same assay
    platform
   Use a comparability test for quantitation of both B & R
   To demonstrate comparability, at a minimum, accuracy
    and precision tests should be conducted using B as CC
   When comparable, use one assay for both B & R
   Assays can be developed and validated using either B or R
   Often B is used for CC
PK/TK contd.
   Use both B and R QCs throughout the entire assay range (from
    ULOQ to LLOQ)
   The same assay acceptance criteria should apply for both
   Meeting the accuracy and precision acceptance criteria will
    demonstrate that both compounds are comparable, since one standard
    curve is used to quantify both.
       Make Calibration (CC) samples with R [or B]
       Analyze QCs at least of 3 levels of both B & R
       Acceptance criteria: Intra- and inter-batch imprecision (%CV) and
        inaccuracy (%RE) ≤20% except at LLOQ where up to 25% can be
        allowed
       Method total error (sum the % of the CV and absolute %RE) < 30%
       Demonstrate absence of matrix effect
Dilutional Linearity
   Dilutional linearity must be tested
   For single dilutions, back-calculated concentration for each
    diluted sample be <20% of the nominal within the linear range
    (< 25% at ULOQ and LLOQ).
   For multiple dilutions, the back-calculated conc. for cumulative
    diluted samples should be within < 20% of the nominal
    original value.
   The precision of the cumulative back calculated concentration
    should be < 20% (< 25% at ULOQ and LLOQ).
   The presence or absence of hook (or prozone) effect should
    also be evaluated at the higher QC conc. (>1000×).
Selectivity (Non-interference from Matrix)
   Matrix interference should be performed using B QC
    spiked samples
       spiked at high and low concentrations into at least 10
        individual matrix samples
   It should also include the blank individual controls that
    will be tested at the minimum required dilution (MRD).
   Acceptable non-interference should be seen in >80%
    matrices tested.
Sample Stability
   Stability experiments should mimic, as best as
    possible
       the conditions under which study samples will be
        collected, stored and processed
       The duration during which….
   The effect of freeze-and-thaw cycles should also be
    assessed.
Structural Analysis
   Sponsors should use an appropriate analytical methodology
    with adequate sensitivity and specificity for structural
    characterization of the proteins. Generally, such tests include
    the following comparisons of the drug substances of the
    proposed product and reference product:
       Primary structures, such as amino acid sequence
       Higher order structures, including secondary, tertiary, and quaternary
        structure (including aggregation)
       Enzymatic post-translational modifications, such as glycosylation and
        phosphorylation
       Other potential variants, such as protein deamidation and oxidation
       Intentional chemical modifications, such as PEGylation sites and
        characteristics
Protein Characterization Assays
   Use validated bioassays or receptor-binding assays;
    quantitative PCR would be excellent
   Show equivalency of potency and batch consistency
   Usual acceptance criteria: 80-125% but could be wider for
    bioassays
       When wider, this assay may not be used for PK/TK comparability

   Isotyping – significant issue in characterizing assays
   It is important to evaluate if assay is indeed due to
    immunoglobulin and, if so, what type of antibody
     If not IgG but IgE class, it could have potentially serious
       safety outcomes.
Biosimilar EPO
Human PK
Immunogenicity Assays
   The immunogenicity of therapeutic proteins must be assessed
    for safety and efficacy concerns
       small process changes during the production can change immunogenicity
        rate & extent
   Immunogenicity rate is difficult to measure, particularly at low
    incidence
       e.g., from autoimmune reactions to self proteins
       Large sample size would be required if the rate of immunogenicity
        incidence is low
   It is critical to assess the immunogenicity of the B relative to R
   An assay using the same platform technology, the same
    reagents under the same assay conditions to evaluate antidrug
    antibodies (ADAs) would be desirable to assess reactogenicity
Immunogenicity Assays..
   Initiate very early during development of B, immunization of
    animals to develop a positive control (against both B & R)
   Evaluate the two ADA positive controls (ADA B & R)
   Differences in the starting titers of the positive control antisera
    against either the B or are possible due to the individual immune
    response of each animal
   Assay platform could be ELISA, bridging assays, electrochemi-
    luminescence (ECL) or RIA addressing:
       Can the assay reagents detect both B & R comparably?
       Can the assay tolerate both biosimilar and B & R conc.
        comparably?
    B = Biosimilar; R = Reference Innovator
Bioassay practices
    Assessing “linearity” and similarity
                Significance testing versus equivalence testing                                  Laboratory B

                                                          0.8

p = 0.08 (p > 0.05, i.e., not                                          Standard Data
                                                                       Test Data
significantly different)                                  0.4          Standard Line
                                                                       Test Line




                                         Log10 Response
Conclude parallel!                                          0
                                                                 0.5               1           1.5              2   2.5


Rewarded for poor assay                                   -0.4


performance
                                                          -0.8




                                                          -1.2
                                                                                       Log10 Concentration
                                                                                               Laboratory A

                                                          0.8
                                                                       Standard Data
                                                                       Test Data

p = 0.02 (p < 0.05, i.e.,                                 0.4
                                                                       Standard Line
                                                                       Test Line

significantly different)
                                Log10 Response




                                                            0
                                                                0.5                1           1.5              2   2.5
Conclude nonparallel!
                                                    -0.4

Penalized for good assay
performance                                         -0.8



                                                    -1.2
                                                                                       Log10 Concentration
Non-comparable (Non-similar) Assays
   If comparability is not demonstrated, separate assays
    should be validated for B & R Immunogenicity Assays
   If separate assays are to be used for future preclinical or
    clinical comparability studies, interpretation is difficult
       samples from different arms of the study will be tested using
        different assays




    B = Biosimilar; R = Reference Innovator
Neutralizing-antibody (NAb) Assays
   For clinical studies, once a test sample is confirmed to be ADA
    positive, evaluate it for Nab assay
       to see if it is neutralizing the biologic activity of the drug (B or R)
   Regulatory agencies usually prefer to have a cell-based NAb
    assay
       but other assay formats (e.g., immuno-based assays) are OK when
        appropriate cell-lines are not available during development
   If a cell-based assay exists for R, use the same platform for
    NAb of B
   Validating cell-based NAb assays is technically difficult
     due to higher variability and a longer turnaround time for these

       assays

    B = Biosimilar; R = Reference Innovator
Patients with NAb can Develop PRCA




PRCA = Pure Red Cell Aplasia or Aplastic Anemia
Post-approval Commitment [example]
Thus
   Biosimilars are not like small molecule generics
   Differences between B & R would affect the B’s
    potency, Clinical & PK characteristics and safety
    profile
   A particular B might never be interchangeable with R
   Assays are complex, challenging but doable
       Validations are not only based on drug conc. alone but also on
        biologic activity especially immunogenicity
   Demonstrate highly similar first in characterization and
    animal studies (including the assessment of toxicity); then
    clinical biosimilarity through immunogenicity, PK & PD
    and clinical outcomes
Acknowledgments:
Dr. Nirav Desai
Mr. Chintan Patel
                    Thank you Very Much

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Regulatory analysis & approval of Biosimilars

  • 1. Regulatory Analysis & Approval of Biosimilars Plenary Lecture at Ganpat University Mehsana, Gujarat, July 20, 2012 Dr. Bhaswat S. Chakraborty 20.07.2012
  • 2. Contents  Differences of Biosimilars from Generics of small mol drugs  Guiding Principles for Overall Biosimilars  Brief Description of Biosimilar Mfg.  PK/TK Assays  Examples  Immunogenicity Assays  Antidrug Antibody Assays (ADA)  Neutralizing Antidrug Antibody Assays (NAbA)  Examples  Risk Management  Conclusions
  • 3. What are Biosimilars?  Biosimilars are often called follow-on biologics, generic biologics or follow-on proteins  Biosimilars are new versions of existing trade-name biological products whose patents have expired  Highly similar biosimilars are not “identical” to the reference product  They do not utilize the same living cell line, production process, or raw material as the innovator drug
  • 4. Size & Complexity Big Guys
  • 5. How are Biopharmaceuticals Made?  Upstream & Downstream
  • 6.
  • 7. Overview of EMEA Guidelines for Biosimilars Mellstedt H et al. Ann Oncol 2007;19:411-419 © The Author 2007. Published by Oxford University Press on behalf of the European Society for Medical Oncology. All rights reserved. For permissions, please e-mail: journals.permissions@oxfordjournals.org
  • 8. Overview of USFDA Guidelines for Biosimilars Integration of Information to Biosimilarity
  • 9. General Regulatory Approach for Assessment  A risk-based, totality-of-the-evidence approach to evaluate all data and information provided by a sponsor to support a demonstration of biosimilarity  Sponsors must use a stepwise approach in their development of biosimilar products  The type and amount of analyses and testing required to demonstrate biosimilarity will be on a product-specific basis  General scientific principles in conducting comparative analyses will be followed  US FDA
  • 10. Recombinant protein production: sources of variation between manufacturers. Mellstedt H et al. Ann Oncol 2007;19:411-419 © The Author 2007. Published by Oxford University Press on behalf of the European Society for Medical Oncology. All rights reserved. For permissions, please e-mail: journals.permissions@oxfordjournals.org
  • 11. Reasons of Biosimilars’ Heterogeneity  Reasons of Biosimilars’ heterogeneity (~ potential differences between the biosimilar and the innovator drug):  Biological therapeutics are a complex mixture consisting of the parent drug, multimers, truncated fragments  The components may or may not exhibit biological activity, post-translational modifications of the parent and/or truncated fragments, host cell proteins as well as process related impurities  Any one of these can cause differences in the way these drugs behave in the immunoassay, bioassay and electrophoresis
  • 12. The General Requirements are:  Analytical studies demonstrating that the biological product is “highly similar” to the reference product  Animal studies (including the assessment of toxicity); and  Clinical studies  assessment of immunogenicity and pharmacokinetics (PK)  PD studies or RCTs to demonstrate  efficacy & safety  purity, and potency  in 1 or more appropriate conditions of use for which the reference product is licensed.  Overall Guiding Principles
  • 14. PK/TK: Same Platform Technology, if possible  Since the assay will quantitate both biosimilar (B) and innovator (R) compounds  Preferable to develop an assay using the same platform technology (RIA, ELISA, TOF)  However, it is not necessary to utilize the same assay platform  Use a comparability test for quantitation of both B & R  To demonstrate comparability, at a minimum, accuracy and precision tests should be conducted using B as CC  When comparable, use one assay for both B & R  Assays can be developed and validated using either B or R  Often B is used for CC
  • 15. PK/TK contd.  Use both B and R QCs throughout the entire assay range (from ULOQ to LLOQ)  The same assay acceptance criteria should apply for both  Meeting the accuracy and precision acceptance criteria will demonstrate that both compounds are comparable, since one standard curve is used to quantify both.  Make Calibration (CC) samples with R [or B]  Analyze QCs at least of 3 levels of both B & R  Acceptance criteria: Intra- and inter-batch imprecision (%CV) and inaccuracy (%RE) ≤20% except at LLOQ where up to 25% can be allowed  Method total error (sum the % of the CV and absolute %RE) < 30%  Demonstrate absence of matrix effect
  • 16. Dilutional Linearity  Dilutional linearity must be tested  For single dilutions, back-calculated concentration for each diluted sample be <20% of the nominal within the linear range (< 25% at ULOQ and LLOQ).  For multiple dilutions, the back-calculated conc. for cumulative diluted samples should be within < 20% of the nominal original value.  The precision of the cumulative back calculated concentration should be < 20% (< 25% at ULOQ and LLOQ).  The presence or absence of hook (or prozone) effect should also be evaluated at the higher QC conc. (>1000×).
  • 17. Selectivity (Non-interference from Matrix)  Matrix interference should be performed using B QC spiked samples  spiked at high and low concentrations into at least 10 individual matrix samples  It should also include the blank individual controls that will be tested at the minimum required dilution (MRD).  Acceptable non-interference should be seen in >80% matrices tested.
  • 18. Sample Stability  Stability experiments should mimic, as best as possible  the conditions under which study samples will be collected, stored and processed  The duration during which….  The effect of freeze-and-thaw cycles should also be assessed.
  • 19. Structural Analysis  Sponsors should use an appropriate analytical methodology with adequate sensitivity and specificity for structural characterization of the proteins. Generally, such tests include the following comparisons of the drug substances of the proposed product and reference product:  Primary structures, such as amino acid sequence  Higher order structures, including secondary, tertiary, and quaternary structure (including aggregation)  Enzymatic post-translational modifications, such as glycosylation and phosphorylation  Other potential variants, such as protein deamidation and oxidation  Intentional chemical modifications, such as PEGylation sites and characteristics
  • 20. Protein Characterization Assays  Use validated bioassays or receptor-binding assays; quantitative PCR would be excellent  Show equivalency of potency and batch consistency  Usual acceptance criteria: 80-125% but could be wider for bioassays  When wider, this assay may not be used for PK/TK comparability  Isotyping – significant issue in characterizing assays  It is important to evaluate if assay is indeed due to immunoglobulin and, if so, what type of antibody  If not IgG but IgE class, it could have potentially serious safety outcomes.
  • 23. Immunogenicity Assays  The immunogenicity of therapeutic proteins must be assessed for safety and efficacy concerns  small process changes during the production can change immunogenicity rate & extent  Immunogenicity rate is difficult to measure, particularly at low incidence  e.g., from autoimmune reactions to self proteins  Large sample size would be required if the rate of immunogenicity incidence is low  It is critical to assess the immunogenicity of the B relative to R  An assay using the same platform technology, the same reagents under the same assay conditions to evaluate antidrug antibodies (ADAs) would be desirable to assess reactogenicity
  • 24.
  • 25. Immunogenicity Assays..  Initiate very early during development of B, immunization of animals to develop a positive control (against both B & R)  Evaluate the two ADA positive controls (ADA B & R)  Differences in the starting titers of the positive control antisera against either the B or are possible due to the individual immune response of each animal  Assay platform could be ELISA, bridging assays, electrochemi- luminescence (ECL) or RIA addressing:  Can the assay reagents detect both B & R comparably?  Can the assay tolerate both biosimilar and B & R conc. comparably? B = Biosimilar; R = Reference Innovator
  • 26.
  • 27. Bioassay practices Assessing “linearity” and similarity Significance testing versus equivalence testing Laboratory B 0.8 p = 0.08 (p > 0.05, i.e., not Standard Data Test Data significantly different) 0.4 Standard Line Test Line Log10 Response Conclude parallel! 0 0.5 1 1.5 2 2.5 Rewarded for poor assay -0.4 performance -0.8 -1.2 Log10 Concentration Laboratory A 0.8 Standard Data Test Data p = 0.02 (p < 0.05, i.e., 0.4 Standard Line Test Line significantly different) Log10 Response 0 0.5 1 1.5 2 2.5 Conclude nonparallel! -0.4 Penalized for good assay performance -0.8 -1.2 Log10 Concentration
  • 28. Non-comparable (Non-similar) Assays  If comparability is not demonstrated, separate assays should be validated for B & R Immunogenicity Assays  If separate assays are to be used for future preclinical or clinical comparability studies, interpretation is difficult  samples from different arms of the study will be tested using different assays B = Biosimilar; R = Reference Innovator
  • 29. Neutralizing-antibody (NAb) Assays  For clinical studies, once a test sample is confirmed to be ADA positive, evaluate it for Nab assay  to see if it is neutralizing the biologic activity of the drug (B or R)  Regulatory agencies usually prefer to have a cell-based NAb assay  but other assay formats (e.g., immuno-based assays) are OK when appropriate cell-lines are not available during development  If a cell-based assay exists for R, use the same platform for NAb of B  Validating cell-based NAb assays is technically difficult  due to higher variability and a longer turnaround time for these assays B = Biosimilar; R = Reference Innovator
  • 30.
  • 31. Patients with NAb can Develop PRCA PRCA = Pure Red Cell Aplasia or Aplastic Anemia
  • 33. Thus  Biosimilars are not like small molecule generics  Differences between B & R would affect the B’s potency, Clinical & PK characteristics and safety profile  A particular B might never be interchangeable with R  Assays are complex, challenging but doable  Validations are not only based on drug conc. alone but also on biologic activity especially immunogenicity  Demonstrate highly similar first in characterization and animal studies (including the assessment of toxicity); then clinical biosimilarity through immunogenicity, PK & PD and clinical outcomes
  • 34. Acknowledgments: Dr. Nirav Desai Mr. Chintan Patel Thank you Very Much

Notes de l'éditeur

  1. Overview of EMEA guidelines for biosimilars.
  2. Recombinant protein production: sources of variation between manufacturers.
  3. Analytical studies demonstrating that the biological product is “highly similar” to the reference product notwithstanding minor differences in clinically inactive components; • Animal studies (including the assessment of toxicity); and • A clinical study or studies (including the assessment of immunogenicity and pharmacokinetics (PK) or pharmacodynamics (PD)) that are sufficient to demonstrate safety, purity, and potency in 1 or more appropriate conditions of use for which the reference product is licensed.