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Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao
Indian Institute of Technology Madras
4 Construction
In actual practice, the three coils form three windings distributed over several slots. These
windings may be connected in star or delta and three terminations are brought out. These
are conventional three phase windings which are discussed in greater detail in the chapters
on alternators. Such windings are present n the stator as well as rotor. A photograph of
Figure 9: stator of an induction machine
the stator of an induction machine is shown in fig. 9. A close up of the windings is shown in
fig. 10.the several turns that makeup a coil are seen in this picture. The three terminations
are connected to rings on which three brushes make a sliding contact. As the rotor rotates
the brushes slip over the rings and provide means of connecting stationary external circuit
elements to the rotating windings. A schematic of these arrangements is shown in fig. 13. A
photograph of a wound rotor for an induction machine is shown in fig. 11. Fig. 12 shows a
close up of the slip ring portion. Brushes are not shown in this picture.
Induction machines, which have these kinds of windings and terminals that are brought
out, are called slip ring machines. The reader may note that in order that torque is produced
current must flow in the rotor. To achieve that, the stationary brush terminals must either
be shorted, or connected to a circuit allowing current flow. Sometimes a star connected
resistor bank is connected so that the developed starting torque is higher. There are also
other forms of power electronic circuitry that may be connected to the rotor terminals to
achieve various functions.
The popularity of the induction machine however, stems from another variety of rotor
11
Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao
Indian Institute of Technology Madras
Figure 10: Coils in the stator
Figure 11: A wound rotor with slip rings
12
Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao
Indian Institute of Technology Madras
Figure 12: slip rings
Slip rings(fixed to shaft)
Rotor shaft
Brushes(stationary)
Stationary terminals
Winding
on rotor
Sliding
Contact
v
Figure 13: Slip rings and brushes in induction machines — a schematic
13
Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao
Indian Institute of Technology Madras
that is used. This rotor has slots into which copper or aluminium bars are inserted. These
bars are then shorted by rings that are brazed on to each of the rotor ends. Figure 14 shows
a simple schematic.
Figure 14: Squirrel cage rotor — a schematic
Such a rotor is called squirrel cage rotor. This rotor behaves like a short-circuited winding
and hence the machine is able to perform electromechanical energy conversion. This type
of rotor is easy to manufacture, has no sliding contacts and is very robust. It is this feature
that makes induction machine suitable for use even in hazardous environments and reliable
operation is achieved. The disadvantage of this type of rotor is that the motor behavior
cannot be altered by connecting anything to the rotor — there are no rotor terminals.
Fig. 15 shows a photograph of a squirrel cage rotor. The rotor also has a fan attached
to it. This is for cooling purposes. The bars ( white lines on the surface) are embedded in
the rotor iron which forms the magnetic circuit. The white lines correspond to the visible
portion of the rotor bar.
Sometimes two rotor bars are used per slot to achieve some degree of variability in the
starting and running performances. It is to make use of the fact that while high rotor
14
Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao
Indian Institute of Technology Madras
Figure 15: squirrel cage rotor
resistance is desirable from the point of view of starting torque, low rotor resistance is
desirable from efficiency considerations while the machine is running. Such rotors are called
double cage rotors or deep-bar rotors.
To summarize the salient features discussed so far,
1. The stator of the 3 - phase induction machine consists of normal distributed AC wind-
ings.
2. Balanced three phase voltages impressed on the stator, cause balanced three phase
currents to flow in the stator.
3. These stator currents cause a rotating flux pattern (the pattern is a flux distribution
which is sinusoidal with respect to the space angle) in the air gap.
4. The rotating flux pattern causes three phase induced e.m.f.s in rotor windings (again
normal ac windings). These windings, if shorted, carry three phase-balanced currents.
Torque is produced as a result of interaction of the currents and the air gap flux.
5. The rotor may also take the form of a squirrel cage arrangement, which behaves in a
manner similar to the short-circuited three phase windings.
15

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Electrical Machines II Lecture on Induction Machine Construction

  • 1. Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao Indian Institute of Technology Madras 4 Construction In actual practice, the three coils form three windings distributed over several slots. These windings may be connected in star or delta and three terminations are brought out. These are conventional three phase windings which are discussed in greater detail in the chapters on alternators. Such windings are present n the stator as well as rotor. A photograph of Figure 9: stator of an induction machine the stator of an induction machine is shown in fig. 9. A close up of the windings is shown in fig. 10.the several turns that makeup a coil are seen in this picture. The three terminations are connected to rings on which three brushes make a sliding contact. As the rotor rotates the brushes slip over the rings and provide means of connecting stationary external circuit elements to the rotating windings. A schematic of these arrangements is shown in fig. 13. A photograph of a wound rotor for an induction machine is shown in fig. 11. Fig. 12 shows a close up of the slip ring portion. Brushes are not shown in this picture. Induction machines, which have these kinds of windings and terminals that are brought out, are called slip ring machines. The reader may note that in order that torque is produced current must flow in the rotor. To achieve that, the stationary brush terminals must either be shorted, or connected to a circuit allowing current flow. Sometimes a star connected resistor bank is connected so that the developed starting torque is higher. There are also other forms of power electronic circuitry that may be connected to the rotor terminals to achieve various functions. The popularity of the induction machine however, stems from another variety of rotor 11
  • 2. Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao Indian Institute of Technology Madras Figure 10: Coils in the stator Figure 11: A wound rotor with slip rings 12
  • 3. Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao Indian Institute of Technology Madras Figure 12: slip rings Slip rings(fixed to shaft) Rotor shaft Brushes(stationary) Stationary terminals Winding on rotor Sliding Contact v Figure 13: Slip rings and brushes in induction machines — a schematic 13
  • 4. Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao Indian Institute of Technology Madras that is used. This rotor has slots into which copper or aluminium bars are inserted. These bars are then shorted by rings that are brazed on to each of the rotor ends. Figure 14 shows a simple schematic. Figure 14: Squirrel cage rotor — a schematic Such a rotor is called squirrel cage rotor. This rotor behaves like a short-circuited winding and hence the machine is able to perform electromechanical energy conversion. This type of rotor is easy to manufacture, has no sliding contacts and is very robust. It is this feature that makes induction machine suitable for use even in hazardous environments and reliable operation is achieved. The disadvantage of this type of rotor is that the motor behavior cannot be altered by connecting anything to the rotor — there are no rotor terminals. Fig. 15 shows a photograph of a squirrel cage rotor. The rotor also has a fan attached to it. This is for cooling purposes. The bars ( white lines on the surface) are embedded in the rotor iron which forms the magnetic circuit. The white lines correspond to the visible portion of the rotor bar. Sometimes two rotor bars are used per slot to achieve some degree of variability in the starting and running performances. It is to make use of the fact that while high rotor 14
  • 5. Electrical Machines II Prof. Krishna Vasudevan, Prof. G. Sridhara Rao, Prof. P. Sasidhara Rao Indian Institute of Technology Madras Figure 15: squirrel cage rotor resistance is desirable from the point of view of starting torque, low rotor resistance is desirable from efficiency considerations while the machine is running. Such rotors are called double cage rotors or deep-bar rotors. To summarize the salient features discussed so far, 1. The stator of the 3 - phase induction machine consists of normal distributed AC wind- ings. 2. Balanced three phase voltages impressed on the stator, cause balanced three phase currents to flow in the stator. 3. These stator currents cause a rotating flux pattern (the pattern is a flux distribution which is sinusoidal with respect to the space angle) in the air gap. 4. The rotating flux pattern causes three phase induced e.m.f.s in rotor windings (again normal ac windings). These windings, if shorted, carry three phase-balanced currents. Torque is produced as a result of interaction of the currents and the air gap flux. 5. The rotor may also take the form of a squirrel cage arrangement, which behaves in a manner similar to the short-circuited three phase windings. 15