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it’s all about innovation
© Danish Technological Institute
Smart utilisation of 3D printing in the
concrete industry
Hybrid manufacturing with
cementitious materials
© Danish Technological Institute
Danish Technological Institute
The Concrete Centre
Consultancy
R&D
Product development
Testing / Certification
High Tech laboratory
Fully-automated
concrete mixer
High Tech laboratory
Robots produce
new formwork
3© Danish Technological InstituteHybrid manufacturing with cementitious materials
Digital fabrication of structures
TailorCrete (2010-2014)
Formwork
Digital fabrication
Subtractive manufacturing
Reinforcement
Time-consuming
Unique reinforcement
Concrete structure
Full-scale demosntration
Aarhus, DK
4Hybrid manufacturing with cementitious materials © Danish Technological Institute
Digital fabrication of structures
TailorCrete (2010-2014)
Formwork
Digital fabrication
Subtractive manufacturing
Reinforcement
Time-consuming
Unique reinforcement
Concrete structure
Full-scale demosntration
Aarhus, DK
5Hybrid manufacturing with cementitious materials © Danish Technological Institute
Digital fabrication of structures
TailorCrete (2010-2014)
Formwork
Digital fabrication
Subtractive manufacturing
Reinforcement
Time-consuming
Unique reinforcement
Concrete structure
Full-scale demosntration
Aarhus, DK
6Hybrid manufacturing with cementitious materials © Danish Technological Institute
Hybrid manufacturing
Smart utilisation of 3D printing
Laminated solutions
Composite material
Reinforcement mesh
3D Printing
Embeding formwork
Improved efficiency
1. Subtractive manufacturing
3. Assembly (Reinforcement)
2. Additive manufacturing
4. Additive manufacturing
Formwork
FormworkFormwork
Formwork
Concrete
Carbon fiber
mesh Concrete
Hybrid concept
Additive manufacturing
Subtractive manufacturing
Casting methods
7Hybrid manufacturing with cementitious materials © Danish Technological Institute
Hybrid manufacturing
Smart utilisation of 3D printing
Laminated solutions
Composite material
Reinforcement mesh
3D Printing
Embeding formwork
Improved efficiency
Hybrid concept
Additive manufacturing
Subtractive manufacturing
Casting methods
8Hybrid manufacturing with cementitious materials © Danish Technological Institute
Hybrid manufacturing
Smart utilisation of 3D printing
Laminated solutions
Composite material
Reinforcement mesh
3D Printing
Embeding formwork
Improved efficiency
Additive manufacturing
3DPrintedformwork
width
length
Concrete
3D Printed surface
3D Printed surface
3D Printed insultation
3D Printed formwork (Prefabrication)
Hybrid concept
Additive manufacturing
Subtractive manufacturing
Casting methods
9Hybrid manufacturing with cementitious materials © Danish Technological Institute
Areas of interest within 3D printing
Parametric
material design
Multi-material
printing
Functional
surfaces
Prefabricated
concrete
Customization
PrefabricationMaximise the use of 3D printing in the concrete industry
Hybridisation
10Hybrid manufacturing with cementitious materials © Danish Technological Institute
Thank you for your attention
Wilson R. Leal da Silva, Ph.D.
wrls@dti.dk
+45 72 20 10 34
© Danish Technological Institute

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Booosting - 2015okt22 - 3D Concrete Printing - Deens technologisch instituut - hybridmanufacturing

  • 1. it’s all about innovation © Danish Technological Institute
  • 2. Smart utilisation of 3D printing in the concrete industry Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 3. Danish Technological Institute The Concrete Centre Consultancy R&D Product development Testing / Certification High Tech laboratory Fully-automated concrete mixer High Tech laboratory Robots produce new formwork 3© Danish Technological InstituteHybrid manufacturing with cementitious materials
  • 4. Digital fabrication of structures TailorCrete (2010-2014) Formwork Digital fabrication Subtractive manufacturing Reinforcement Time-consuming Unique reinforcement Concrete structure Full-scale demosntration Aarhus, DK 4Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 5. Digital fabrication of structures TailorCrete (2010-2014) Formwork Digital fabrication Subtractive manufacturing Reinforcement Time-consuming Unique reinforcement Concrete structure Full-scale demosntration Aarhus, DK 5Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 6. Digital fabrication of structures TailorCrete (2010-2014) Formwork Digital fabrication Subtractive manufacturing Reinforcement Time-consuming Unique reinforcement Concrete structure Full-scale demosntration Aarhus, DK 6Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 7. Hybrid manufacturing Smart utilisation of 3D printing Laminated solutions Composite material Reinforcement mesh 3D Printing Embeding formwork Improved efficiency 1. Subtractive manufacturing 3. Assembly (Reinforcement) 2. Additive manufacturing 4. Additive manufacturing Formwork FormworkFormwork Formwork Concrete Carbon fiber mesh Concrete Hybrid concept Additive manufacturing Subtractive manufacturing Casting methods 7Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 8. Hybrid manufacturing Smart utilisation of 3D printing Laminated solutions Composite material Reinforcement mesh 3D Printing Embeding formwork Improved efficiency Hybrid concept Additive manufacturing Subtractive manufacturing Casting methods 8Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 9. Hybrid manufacturing Smart utilisation of 3D printing Laminated solutions Composite material Reinforcement mesh 3D Printing Embeding formwork Improved efficiency Additive manufacturing 3DPrintedformwork width length Concrete 3D Printed surface 3D Printed surface 3D Printed insultation 3D Printed formwork (Prefabrication) Hybrid concept Additive manufacturing Subtractive manufacturing Casting methods 9Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 10. Areas of interest within 3D printing Parametric material design Multi-material printing Functional surfaces Prefabricated concrete Customization PrefabricationMaximise the use of 3D printing in the concrete industry Hybridisation 10Hybrid manufacturing with cementitious materials © Danish Technological Institute
  • 11. Thank you for your attention Wilson R. Leal da Silva, Ph.D. wrls@dti.dk +45 72 20 10 34 © Danish Technological Institute