Gerard power point 1 2012

Gerard Stone Coated Metal
Roofing Systems
Gerard Roofing Technologies
955 Columbia Street
Brea CA, 92821-2923
714-529-0407 Main Number
714-529-6643 Fax
1-800-23ROOFS
WWW.GERARDUSA.COM

Strength of Gerard Stone Coated Metal Components

How Gerard Stone Coated Metal is Manufactured
Metal Coil
Stamping the Metal Shingle
Cutting the Panel
Forming the Panels

How Gerard Stone Coated Metal is Manufactured
Heat Cured
Applying Variegated Stone
Flashing
Applying Stone Coating
Applying Acrylic Resin Basecoat

Panels Fasten at the Nose
Roofing Panels

Fastening Pattern Creates Water Tight System
Surface tension
between the fastener and
panel combined with roof pitch
prevents moisture from compromising
the system.

AFTER
Gerard Stone Coated Metal Roofing

Problems with Traditional Roofing Systems

Features and Benefits of
Gerard Stone Coated Metal Roofing
 Durable
 Light Weight: Earthquake Safe
 Fire – Class “A” Rating
 Wind – High Wind Warranties
 Hail – Class 4 Impact
 Reduces Snow & Ice issues
 Insurance Discounts
 Energy Efficient
 Environmentally Friendly
 Excellent Curb Appeal

Gerard Stone Coated Metal Roofing is Durable
Installed 1988 Photo Taken 2010

2.5 Hail Warranty
120 MPH Wind Warranty
Lifetime Fully Transferable Warranty
Stone Loss Warranty
Energy Efficient

Protection/
Benefits
Gerard Stone
Coated Metal
Concrete Tile
& Shake
Light Weight
Cement
Architectural
Composition
Shingles
Wood Shake
Lightweight 1.4 lbs
Per Sq Foot
9-15 lbs
Per Sq Foot
6 lbs
Per Sq Foot
3-4 lbs
Per Sq Foot
3-5 lbs
Per Sq Foot
Gerard Stone Coated Metal Roofing is Light Weight

Heavy Roofing can be Dangerous
Gerard Stone Coated Metal Protects Against Earthquakes

Gerard Stone Coated Metal Roofing is Light Weight
COULD NOT GO BACK WITH THE ORIGINAL CLAY TILE BECAUSE OF WEIGHT
Atlanta, Georgia
Built early 1900’s

COULD NOT GO BACK WITH THE ORIGINAL CLAY TILE BECAUSE OF WEIGHT
Another Atlanta Home

Gerard Stone Coated Metal Protects Against Fire
Fire Case Study
U.L. 790 Class A Fire Rated

“I’ve seen too many homes burned to the ground, a tragedy that could’ve been
prevented,” says Jim McMullen, former California State Fire Marshall.
“A metal roof is one of the best steps a homeowner can take to prevent the
spread of residential fires and save their own homes.”

Gerard Stone Coated Metal Protects Against Wind

Damage to the soffit & fascia but not the roof.
Gerard Stone Coated Metal Protects Against Wind

Gerard Stone Coated Metal Protects Against Hail
Class 4 Impact
Rating

David Lillich ’s neighbors all had total roof losses due to the 2008 hail
storm; David’s roof, NO DAMAGE
ASPHALT
ASPHALT
ASPHALT
REPLACED REPLACED
REPLACED
NO DAMAGE

2010 Oklahoma Hail Storm: Clay & Concrete

2010 Oklahoma Hail Storm: Painted Metal

2010 Oklahoma Hail Storm: Wood Shake

Gerard Stone Coated Metal Survives
2010 Oklahoma Hail Storm

Class 4 impact U.L. 2218 – An Industry Best
Class 4 Rated Concrete Tile
Class 4 Rated Gerard Stone Coated Metal

Gerard Stone Coated Metal Protects Against Snow & Ice
Asphalt
Ice Damming, Snow Melt = Energy Loss

Gerard Stone Coated Metal Protects Against Snow & Ice
Energy Efficient

Insurance Discounts
Discounts are offered by most insurance companies in most areas
Gerard Stone Coated Metal Qualifies for Insurance Discounts

Installation of Gerard Stone Coated Metal
 Direct-to-Deck
 Batten (2x2 only)
 Counter Batten
3 Different
Types of Installation

1. Used as a ladder during installation
2. More Energy Efficient
3. Shim Uneven Roof
Advantages of Battens
*This system can be installed
with screws or ring shank nails.
Check with manufacturer and city
codes for specified fasteners.
Installation of Gerard Stone Coated Metal Roofing

Advantages of Counter Battens
1. Used as a ladder during installation
2. MAXIMIZES air flow between the deck and panel; most energy efficient
3. Shim uneven roof
4. Strengthens roof structure
5. Can be installed over skip sheathing
6. Needed when doing most roof-over applications. This helps avoid
expensive tear-offs and unnecessary land fill disposal.

• Non-combustible and a Class A
material.
• If Class A assemblage is
required, certain underlayments
may be necessitated.
• See manufacturer's ICC Report
for specific information.
• Screws or nails can be used to
fasten panels.
• In high wind areas, additional
fasteners might be needed to
meet local building codes.
• Less expensive underlayments
are adequate due to Gerard
Stone Coated Metals dry below
nature.
Underlayments

Installation of Gerard Stone Coated Metal (Shingle)
Starter Strip
Rake Installation Method
SHEATHING

Rake, Ridge, & Hip
Installation Procedures

Side Wall Flashing
Sidewall panels are bent up the wall
Z-bar trim is placed over the panel and
attached to the sidewall. providing
superb water protection

Shake, Mission, or Trimless Rake
The Shake or Mission trim is always used on hip and ridge areas.
The rake can be installed with any of the three choices.

Trim Cap & Ridge Installation
Tile with top birdstop,
foam closure and
mission trim caps
assembly

Trimless Rake Installation

Recommended Uses for Open Valley:
1. Extreme Weather Area
2. High Foliage Area
3. Ease of Application
Open Valley

Closed Valley

Shingle Profile Valley Installation

Pipe Flashing
OR

Stone Coated Shingle
Pipe Flashing

Skylight
Installation

Solar Panels
Solar panels are easily installed using “J” brackets

How To Walk On
Stone Coated Steel

Specifying Gerard Stone Coated Metal roofing systems
can earn Leadership in Energy and Environmental
Design (LEED™) New Construction Certification points
for your project:
• Sustainable Sites Credit 7.2 Heat Island – I Point
• Energy and Atmospheric Credits 1.1 and 1.2 - 1-10 Points
• Material and Resources Credits 4.1 and 4.2 – 1 Point Each:
• Material and Resources Credit 5.1 – 1 Point Each:
LEED™-EB, LEED™-CI, and LEED™-CS have similar credits.
Gerard Stone Coated Metal and LEED

Americans spend about $40 billion annually to air
condition buildings- one-sixth of all electricity generated in this country.
http://www.energystar.gov/index. This information is taken directly from the energy star website.
Gerard Stone Coated Metal is Energy Efficient

Energy Efficient Colors

UV Reflective Coatings (Energy Star) Can Reduce
Surface Temperatures by as much as 100 degrees

• According to the Environmental Protection Agency (EPA), building owners
with an Energy Star® roof can expect a reduction in the amount of air
conditioning needed
• Reduces peak cooling demand by as much as 10-15%

Benefits of Over-the-Deck Venting
The Department of Energy commissioned
Oak Ridge National Labs to conduct a study
of infrared-blocking color pigments. Ten
decks were tested for one year to include
both summer and winter conditions.
The results of the study?
Heat transfer was reduced by
approximately 45%
• 15% could be attributed to the
IR-pigment granules
• 30% was attributed to
batten/counter batten installation
(over the deck venting).
.
Stone Coated Metal Case Study

Advantages of Counter Battens
Venting between deck and
panels with soffit and ridge
ventilation
45% Reduction In Heat Transfer
30% from airflow
15% from reflectivity

CREATES FREE AIRFLOW & GREATER EFFICENCY
Reduces Heat Transfer

Testimonials
6-15-2009
Subject: Fwd: my roof
Hi Matt,
Hope all is well. Today while working in the yard I realized that my gable fan
wasn't running. It was 92 degrees outside and I knew that the attic temperature
had to be at least 120 degrees. My attic fan automatically turns on when the
temperature reaches 105 so I went into my attic to see what was wrong. I
couldn't believe it. The attic was only 94 degrees! Two degrees warmer than
outside with a bright sun. I’ve seen it with my own eyes. The new roof you
installed is going to cut my A/C bill way down. Plus we have received several
compliments on the appearance of our home. We are so pleased and had to let
you know. Thanks a lot.
Jim & Micki Kuchenbaker
(Atlanta, Georgia)

Testimonials
This past year
installed a stone
coated roofing
system on my home
using counter
battens with ridge
vents. My utilities
dropped 30%.
Absolutely amazing.
Tony Pflug (Omaha,
Nebraska)

Inflation Since 1985
$375.00
$1,290.00
1985
2010
2 Bedroom Rental
2 Bedroom Rental
$9,005.00
$28,715.00
1985
2010
Average New Car
Average New Car
$3.55
$7.50
1985
2010
Movie Ticket
Movie Ticket
$1.09
$2.81
1985
2010
Gallon of Gas
Gallon of Gas
Inflation rate since 1985 has averaged a 4.2156% annual increase
or 105.39% over 25 years. Information take from www.inflationdata.com

Cost
Insurance Costs On The Rise
5.4% Increase
20% Increase

Comparing
Asphalt & Gerard Stone Coated Metal
Current Comparison Asphalt
to Stone-Coated Steel
Asphalt
High End Asphalt
Stone-Coated Steel
$240.00
$450.00
$700.00
Price Per Square
Series1
Stone Coated Metal

Cost
4% Annual Inflationary Rate over the next 15 years
Cost Today for the less expensive asphalt roofing
Total Cost after a 15 year life cycle
**These numbers are based on a 25 square home installed at $240.00 per square
$6,000.00
$10,805
$16,805
Day 1
15
Years
Total
Asphalt Roofing
Asphalt Roofing

Cost
$16,250.00
$16,250.00
Day 1
15 Years
Total
Stone-Coated Steel
This cost is based on a 25 square roof being sold and installed for $650 per square
Gerard Stone Coated Metal Roofing Systems carry a Lifetime Warranty
An industry’s best.

Large Project Life Cycle Analysis
Gerard Stone Coated Steel Batten Profiles
Asphalt (replace) Asphalt Total Stone Coated Difference
Day 1 $ 120,000.00 $ 120,000.00 $ 275,000.00 $ (155,000.00)
Year 15 $ 216,113.00 $ 336,113.00 $ - $ 61,113.00
Year 30 $ 389,207.00 $ 725,320.00 $ - $ 450,320.00
Year 45 $ 700,939.00 $ 1,426,259.00 $ - $ 1,151,259.00
Total Cost $ 1,426,259.00 $ 275,000.00
Stone Coated Steel
Price Per Square $550
Savings with a 4% Inflation Compounded Annually: $1,151,259
Asphalt
price Per Square $240
Numbers based on a 500 square project

Asphalt (replace) Asphalt Total Stone Coated Difference
Day 1 $ 120,000.00 $ 120,000.00 $ 325,000.00 $ (205,000.00)
Year 15 $ 216,113.00 $ 336,113.00 $ - $ 11,113.00
Year 30 $ 389,207.00 $ 725,320.00 $ - $ 400,320.00
Year 45 $ 700,939.00 $ 1,426,259.00 $ - $ 1,101,259.00
Total Cost $ 1,426,259.00 $ 325,000.00
Large Project Life Cycle Analysis
Stone Coated Metal Roofing Systems Compared to Low-end Asphalt Roofing
Stone Coated Steel
$650 per square
Savings with a 4% Inflation Compounded Annually: $1,101,259
Asphalt
$240 per square
Numbers based on a 500 square project

1. Determine roof squares feet without waste
2. Add linear feet of hips and valleys, multiply by 2
3. Add totals from step 1 & 2
4. Multiply total by 1.06 = Roof square feet including waste
5. Divide total from step 4 by 100 = Roof squares
6. Multiply roof squares from step 5 by number of Gerard panels per square
Tile: 22.7 panels per square
Barrel Vault: 24.5 panels per square
Canyon Shake: 25 panels per square
NB Tile: 25 panels per square
Barrel Vault, Tile, NB Tile, & Canyon Shake

1. Determine roof squares feet without waste
2. Add linear feet of hips and valleys, multiply by 2
3. Add totals from step 1 & 2
4. Multiply total by 1.03 = Roof square feet including waste
5. Divide total from step 4 by 100 = Roof squares
6. Multiply roof squares by 24 (The shingle profiles have 24 panels per square)
Granite Ridge & Guardian Shingle

For Trim Caps:
BV, CS, Tile: Add all of the lineal feet of the hip, ridge, rake and divide by 1.2.
Add 3 extra pieces for every junction area . For the Shingle do the same
except do not add lineal feet of rake.
Accessories
For Starter, Fascia, Z-Bar, Valley, & etc:
Add all of the above material comes in 10’ sticks. Be sure an allow for
overlap and round up.
For Batten: All batten are calculated on a 1:1 ratio. For every square foot of roof
space, you calculate 1 lineal foot batten. For counter batten take the amount
of battens required for the job and multiply by .7

Gerard Stone Coated
Metal
Photo Gallery

Commercial
Spruce Goose Hanger

Long Island University
Commercial

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