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Topics Covered
•       Company Overview – Build to print
•       Purchasing
•       Machining
•       Welding and Fabrication
•       Quality Assurance
•       Mechanical Assembly
•       Questions
•       Contact Information
    WWW.KASKASKIA.COM
    Phone: (618) 475-3301
Company Overview
•   Established in 1970 as Local Tool and Die Shop
•   Family Owned and Operated Small Business
•   Expanded to Aerospace & Industrial Equipment
•   30,000 Square Foot Manufacturing Facility
•   ISO9001 / AS9100 Registered
•   35 Employees
•   Local Delivery St. Louis area
Company Overview
• Major Customers




WWW.KASKASKIA.COM
Phone: (618) 475-3301
Purchasing
• Sourcing of Certified Metals and Plastics
• Sourcing of Certified Mechanical Components
• Souring of Certified Processes: heat treat,
  plating, painting, testing, military packaging.
Machining
•     8 Vertical OKK CNC Machines
•     5 Horizontal OKK CNC Machines
•     Makino MC65 Horizontal CNC Machine
•     Okuma CNC Lathe Capability
•     2 Mitsubishi CNC Wire EDM




    WWW.KASKASKIA.COM
    Phone: (618) 475-3301
Machining
•   Large Horizontal Boring (8’ x 14’ Capacity)
•   Large Surface Grinding (42” x 159” Capacity)
•   Large Blanchard Grinding (129” Swing x 48” Height)




(3) Large Horizontal Machining                               Part Width:    102”   Weight: 9,100 Lbs
                                     WWW.KASKASKIA.COM
centers with pallet changers and     Phone: (618) 475-3301   Part Height:    80”   Part Depth: 20”
working area of 48” x 48” x 90”
•   Precision Large Machining      Machining
     – Fixture Design By KTM                           Precision Gear Box with 0.001”
                                                       TIR locations Machined from
     – Interchangeable                                 harden Nickel Alloy

     – Rapid Setup




                                Precision Valve Base
Machining
Machining
• Precision Die Manufacturing
       – Wire EDM
       – CNC Program
       – Die Repair




WWW.KASKASKIA.COM
Phone: (618) 475-3301
Welding and Fabrication
•     CNC Flame Table (96” x 240” x 6” Tk)
•     Plasma Cutting
•     TIG Welding
•     MIG Welding
•     CNC 175 Ton 120” Press Brake




    WWW.KASKASKIA.COM
    Phone: (618) 475-3301
Welding and Fabrication
• Fabrication Examples




                         4’ x 4’ Stainless Steel Hopper

 WWW.KASKASKIA.COM
 Phone: (618) 475-3301
Welding and Fabrication




                        Part Width:    8’
                        Part Length:   10’
  4’ x 8’ Fabrication   Part Height:   14’
Mechanical Assembly




                                   Electro-Mechanical Hydraulic Assembly to Produce Industrial
                                                           Paper Tubes
                                                        Size: 8’ x 8’ x 10’




 Testing Equipment


WWW.KASKASKIA.COM
Phone: (618) 475-3301
Mechanical Assembly




                                        Electro-Mechanical Assemblies to
                                        Machine Automotive Valve Covers.
                                        Multiple machines - 4ft x 8ft x 8ft
Bullet Packaging Equipment
9 unit built simultaneously
with a size of 3ft x 5ft x 12ft




    WWW.KASKASKIA.COM
    Phone: (618) 475-3301
Mechanical Assembly




Fabricated Custom furnace
Built 4 units simultaneously                                                   Floating pipe support.
Size – 8ft x 10ft x 16ft                                                       Built 24 units simultaneously.
                                                                               Size - 6ft x 8ft x 12ft



                                   Unit to machine
                                   railroad track on-site




                                               Stainless steel Food
                                               processing equipment.
                                               Built 3 units simultaneously.
                                               Size - 5ft x 5ft x 8ft
     WWW.KASKASKIA.COM
     Phone: (618) 475-3301
Quality Assurance
• DEA Coordinate Measurement Machine
           – 60” x 36” x 30” Measuring Envelope
           – PC-DMIS Software
           – Second CMM 3rd Quarter 2009
•       First Article Inspection Per AS9102 Rev. C
•       In-Process Inspection
•       Final Inspection / Certificate of Conformance
•       Internal Audit / Quality Management System
    WWW.KASKASKIA.COM
    Phone: (618) 475-3301
Quality Assurance




WWW.KASKASKIA.COM
Phone: (618) 475-3301
Web Site: www.kaskaskia.com

                              Dave Albert, Sales Engineer
                                dave@kaskaskia.com

                            Brian Albert, General Manager
                                brian@kaskaskia.com

                        Dan Albert, Vice President of Operations
                                 dan@kaskaskia.com

                               Phone:    (618) 475-3301

                               Fax:      (618) 475-2447
WWW.KASKASKIA.COM
Phone: (618) 475-3301

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Kaskaskia Manufacturing Services Overview

  • 1.
  • 2. Topics Covered • Company Overview – Build to print • Purchasing • Machining • Welding and Fabrication • Quality Assurance • Mechanical Assembly • Questions • Contact Information WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 3. Company Overview • Established in 1970 as Local Tool and Die Shop • Family Owned and Operated Small Business • Expanded to Aerospace & Industrial Equipment • 30,000 Square Foot Manufacturing Facility • ISO9001 / AS9100 Registered • 35 Employees • Local Delivery St. Louis area
  • 4. Company Overview • Major Customers WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 5. Purchasing • Sourcing of Certified Metals and Plastics • Sourcing of Certified Mechanical Components • Souring of Certified Processes: heat treat, plating, painting, testing, military packaging.
  • 6. Machining • 8 Vertical OKK CNC Machines • 5 Horizontal OKK CNC Machines • Makino MC65 Horizontal CNC Machine • Okuma CNC Lathe Capability • 2 Mitsubishi CNC Wire EDM WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 7. Machining • Large Horizontal Boring (8’ x 14’ Capacity) • Large Surface Grinding (42” x 159” Capacity) • Large Blanchard Grinding (129” Swing x 48” Height) (3) Large Horizontal Machining Part Width: 102” Weight: 9,100 Lbs WWW.KASKASKIA.COM centers with pallet changers and Phone: (618) 475-3301 Part Height: 80” Part Depth: 20” working area of 48” x 48” x 90”
  • 8. Precision Large Machining Machining – Fixture Design By KTM Precision Gear Box with 0.001” TIR locations Machined from – Interchangeable harden Nickel Alloy – Rapid Setup Precision Valve Base
  • 10. Machining • Precision Die Manufacturing – Wire EDM – CNC Program – Die Repair WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 11. Welding and Fabrication • CNC Flame Table (96” x 240” x 6” Tk) • Plasma Cutting • TIG Welding • MIG Welding • CNC 175 Ton 120” Press Brake WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 12. Welding and Fabrication • Fabrication Examples 4’ x 4’ Stainless Steel Hopper WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 13. Welding and Fabrication Part Width: 8’ Part Length: 10’ 4’ x 8’ Fabrication Part Height: 14’
  • 14. Mechanical Assembly Electro-Mechanical Hydraulic Assembly to Produce Industrial Paper Tubes Size: 8’ x 8’ x 10’ Testing Equipment WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 15. Mechanical Assembly Electro-Mechanical Assemblies to Machine Automotive Valve Covers. Multiple machines - 4ft x 8ft x 8ft Bullet Packaging Equipment 9 unit built simultaneously with a size of 3ft x 5ft x 12ft WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 16. Mechanical Assembly Fabricated Custom furnace Built 4 units simultaneously Floating pipe support. Size – 8ft x 10ft x 16ft Built 24 units simultaneously. Size - 6ft x 8ft x 12ft Unit to machine railroad track on-site Stainless steel Food processing equipment. Built 3 units simultaneously. Size - 5ft x 5ft x 8ft WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 17. Quality Assurance • DEA Coordinate Measurement Machine – 60” x 36” x 30” Measuring Envelope – PC-DMIS Software – Second CMM 3rd Quarter 2009 • First Article Inspection Per AS9102 Rev. C • In-Process Inspection • Final Inspection / Certificate of Conformance • Internal Audit / Quality Management System WWW.KASKASKIA.COM Phone: (618) 475-3301
  • 19. Web Site: www.kaskaskia.com Dave Albert, Sales Engineer dave@kaskaskia.com Brian Albert, General Manager brian@kaskaskia.com Dan Albert, Vice President of Operations dan@kaskaskia.com Phone: (618) 475-3301 Fax: (618) 475-2447 WWW.KASKASKIA.COM Phone: (618) 475-3301