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3D Printing Update
Agenda:
• Learn what 3D printing is, how it works, and gain insight on how to
implement/maintain, and to perhaps build your own 3D printer.
• Get a snapshot of some of the best 3D printers and products on the market,
including an overview of Stereolithography (SLA) printers.
• Discover a variety of 3D design applications to help with getting ideas to
working prototypes.
• Study trends in digital scanning and other emerging 3D design/printing
technologies.
• Interview an expert 3D designer/printer in the industry to get even more
insight into this exciting technology.
Learn what 3D printing is, how it works, and gain
insight on how to implement/maintain, and to
perhaps build your own 3D printer.
What is 3D printing?
3D printing, also known as additive manufacturing, is a
process of making, layer by layer, three dimensional
objects from a digital file.
Most desktop printers use Fused Deposition Modeling
(FDM) technology (i.e., material extrusion)
Source: http://goo.gl/SaL7eE
Image source: https://goo.gl/WGs3gg
Fused
Deposition
Modeling
3D Printing File Types
.STL – STereoLithography or Standard Tessellation Language
.OBJ – Object files define the geometry for objects. Includes textures.
.3MF - 3D Manufacturing Format full-fidelity 3D models.
.PLY - Polygon File Format stores data from 3D scanners.
.X3D – used for color printing. Also added shaders, geo-location etc.
.VRML – used for color printing. Includes 3D geometry etc.
3D Printing Process
1. Design an object via computer aided design (CAD) or modeling software
(e.g., Blender, Inventor, TinkerCad etc.). Not design-oriented? Try
Shapeways, Sculpteo or Thingiverse.
2. The software will export the object as an .STL file, which will then be
built (printed) layer-by-layer (i.e., Additive Manufacturing).
3. Load the .STL file into the printer. (e.g., via Repetier).
4. Slice (i.e., create layers for the object). Note: Repetier integrates Slic3r
into the software.
5. 3D printing materials vary. We use PLA (Polylactic Acid) filament. Visit
http://reprap.org/wiki/PLA for more information.
Source: http://goo.gl/rgOpMq
G-code is a language where people tell
computerized machine tools how to make something. G-code
can also be used for CNC machines, knitting, tattoos etc.
Visit http://3dprintingforbeginners.com/software-tools for a large list of other 3D modeling, Slicer, 3D Printer Hosts etc.
What to Expect with 3D Printing
• It is a slow process.
• It can be frustrating at times, but also very rewarding.
• You will learn how to unclog the extruder and do other repairs.
• Have a web form for print submissions with brief explanation.
• Create procedures/policies.
• Setup a way to remotely monitor your prints (e.g., use a webcam via
RealVNC or Repetier-Server etc.)
3D Printer/Printing Tips
Re-scaling Objects
Re-positioning Objects
Add Supports!Need support?
Image source: https://goo.gl/Z6qAQF
Supports
Learn more at https://www.simplify3d.com/support/print-quality-troubleshooting/
Print Quality Troubleshooting Guide
Adhesion issues
Bed Leveling
The nozzle should be about 0.4MM above the
bed. Check your layer settings in slicer.
There should be some friction (i.e., tension from the
paper) on each corner of the bed and in the center.
Nozzle and Heat Bed Heights
Image Source: https://youtu.be/L6GJWHwrTmY
Maintenance Tips
•Clean the heat bed with rubbing alcohol.
•Unclog and clean the nozzle often.
•Make sure the belts are tight.
•The screws should all be tightened equally.
•Clean and lube the X and Y rails.
Read at: https://goo.gl/5T9DYU
RepRap – 3D print a 3D printer!
http://reprap.org
Our RepRap Printer, a work in progress …
Search for ‘XY Core Printer’ at Thingiverse.com
Get a snapshot of some of the best 3D printers
and products on the market, including an
overview Stereolithography (SLA) printers.
Source: http://freefab3d.com/
The Innovation Lab @ SPC]
has a Monolith printer!
Some other 3D Printers to check out.
•LulzBot Mini, $1,250
•MakerBot Replicator +, $2,499
•Ultimaker 2, $2,499
• XYZprinting Nobel 1.0A, $1,799
•Form 2, $3,499
Visit https://www.3dhubs.com/best-3d-printer-guide. It is considered the
“most comprehensive 3D printer guide.”
Ultimate 3D Printing Store
https://ultimate3dprintingstore.com
https://formlabs.com
Stereolithography (SLA) Printers
Request free samples
https://formlabs.com/request-sample-part/
Introduction to Stereolithography
Watch at: https://youtu.be/yW4EbCWaJHE
Read more at https://goo.gl/9JnmWm
Discover a variety of 3D design applications to help
with getting ideas to working prototypes.
3D Builder is part of Windows 10 now!
2D to 3D Conversion
Try Selva3D or importing to 3D Builder
Select 3D Applications/Tools:
• 3Ds Max - 3D modeling, animation, and rendering software.
• Autodesk Fusion 360 – the first 3D CAD, CAM, and CAE tool of its kind. It connects
your entire product development process in a single cloud-based platform that
works on both Mac and PC.
• Autodesk Inventor – computer-aided design application for 3D mechanical design,
simulation, visualization, and documentation.
• Autodesk Netfabb – connected software for additive manufacturing and design,
helping to streamline workflows, reduce build errors, and bring products to
market faster.
• Cobalt – ultimate 3D modeling product design and development tool.
• FreeCAD – an open-source parametric 3D CAD modeler.
Select 3D Applications/Tools:
• Onshape – a computer-aided design (CAD) software system, delivered over the
Internet via a Software as a Service (SAAS) model.
• OpenSCAD - The Programmers Solid 3D CAD Modeller.
• Pro/Engineer – a 3D CAD/CAM/CAE feature-based, associative solid modeling
software.
• Rhino3D – commercial 3D computer graphics and computer-aided design
application for Mac.
• SolidWorks – solid modeling computer-aided design and computer-aided
engineering computer program
• TurboCAD – a CAD software application for 2D and 3D design and drafting.
• Zbrush - a digital sculpting tool that combines 3D/2.5D modeling, texturing and
painting.
Select 3D Applications/Tools:
• SketchUp – download a free trial and check out their 3D Warehouse!
• AutoCAD - free for students! You can visit this site for a list of other free software
available to students.
• Tinkercad – free and easy to use online application for 3D printing/modeling.
• Blender - free open source 3D content creation suite.
• Kinect Studio - record and play back depth and color streams from a Kinect.
• Meshmixer - a free tool for making 3D stuff without too much hassle.
• Skanect – capture a full color 3D model of an object.
• ReconstructMe - 3D real-time scanning system.
• Even more 3D software
Select 3D Printing Services/Repositories
• Shapeways - 3D Printing Service & Marketplace
• UPS 3D Printing - UPS Stores have expanded 3D printing services to
meet the growing demands.
• i.materialize - turn your ideas into 3D printed reality
• Thingiverse - Digital Designs for Physical Objects
• Sculpteo – 3D prints your ideas/products
• Amazon.com’s 3D Printing – Customization, Sandboxr etc.
• Smithsonian X 3D - print historic artifacts.
Study trends in digital scanning and other emerging
3D design/printing technologies.
Requests to create 3D models
Note: Autodesk is no longer offering 123D! Their
ReCap Pro does reality capture and 3D scanning,
but it isn’t free.
Check out Autodesk’s free software for students,
educators, and educational institutions!
Also, consider using a Microsoft Kinect to do 3D
scanning and 3D Builder to import/export.
Matter and Form 3D scanner
https://matterandform.net/scanner
Digital Scanning DIY-Style with Eureka Factory!
Sketchfab
Try it! https://goo.gl/dByASn
Watch at: https://youtu.be/BkOxvT_esQo
Qlone – 3D scanning tool using an AR dome
Medium for Oculus Rift
Watch at https://youtu.be/L3q_1Zoivms
Watch at https://youtu.be/nlhN5id1xg8
3D Design in Virtual Reality to 3D Print
Kinesthetic/Tactile Learning Projects at St. Petersburg College
3D prototype of a 2D histological image
Tactile Graphing Project for
Visually-Impaired Students
Planning to modify this for version 3.
Watch at: https://goo.gl/5bjT5G
Thermo-sensitive blue filament represents the top polyp portion
A clip for a stretcher that was created by a Sunstar paramedic.
Health Care Innovation
Student won an award for “3D Printing in Health Care” Capstone Project!
I love it when a 3D printing project
turns out well. I am excited to see
what they do next.
American History 3D
Printing Class Projects!
Kids Designing Lego Pieces etc.
The Coolest Things to Ever Be 3D Printed!
Source: https://goo.gl/2X4zRG
F-35B Lightning II landing gear door plastic bumper Orion docking hatch cover
The Coolest Things to Ever Be 3D Printed!
Source: https://goo.gl/2X4zRG
ColorFab from MIT, color-changing ink Cocoa Press prints and cools melted chocolate
The Coolest Things to Ever Be 3D Printed!
Source: https://goo.gl/2X4zRG
Interactive Robogami, 3D printed foldable robots, you can program 3D printing Moon houses!
The Coolest Things to Ever Be 3D Printed!
Source: https://goo.gl/2X4zRG
100-piece 3D map of Tokyo
3D Printed Backpack
The Coolest Things to Ever Be 3D Printed!
Source: https://goo.gl/2X4zRG
Beer, Hemp, and Coffee A dead man’s fingerprint
Read more: https://goo.gl/KFQ7YE
The Coolest Things to Ever Be 3D Printed!
Source: https://goo.gl/2X4zRG
Advanced Prosthetics with the Deus Ex bionic arm
E-nable - A Global Network Of Passionate Volunteers Using
3D Printing To Give The World A "Helping Hand."
http://enablingthefuture.org
https://birdsinhelpinghands.org.
Special Guest: Fri Rieder
Fri was born in Bern, Switzerland on August 3rd, 1967. In 1998, he moved to Los Angeles and
2 years later he ended up in Tulsa, Oklahoma. He was working in the printing industry with
an emphasis on mechanical engineering. Fri was educated as a printing professional and has
over 12 years of work experience.
In 2004, Fri moved to St. Petersburg, Florida. The company he worked for had a requirement
for a prototype. While he could outsource most of the parts, he started looking into 3D
printing to create the parts himself. He bought his first machine and started to modify it, as it
was not working out of the box. Fri is one of the first people in St. Petersburg with a 3D
printer. As a result, he quickly got orders for 3D printed parts. From that, he started his own
company in 2013 called FreeDimension LLC, at the same time he co-founded FreeFab3D, a
local 3D printer manufacturer.
FreeDimension has five FDM 3D printers and one SLA machine, as well as one with CNC
capabilities. His range of products widened over time to product development, sign making,
and the development of fully-functional prototypes.
Most of their customers are looking for help making a product, prototyping it, and getting it
to the market. FreeDimension is their one stop shop for that!
How did you get into 3d printing and
prototyping?
What does FreeDimension offer?
How do you see 3D design/printing
developing in the future?
What’s the largest size you can print?
What do you need from a customer
to start a job?
What is your typical customer like?
For the 3D design/printing beginner,
what would you recommend they do to
get good, quality prints?
What applications do you use primarily for
designing, slicing, and 3D printing your parts?
What do you think of libraries making 3D
printers available to the public?
Introducing ZEUX in collaboration with the LEGO® Group
Watch at: https://youtu.be/3uJCgt_2Y4o
Project North Star is Now Open Source!
Learn more: https://goo.gl/bVzrbJ
https://developer.leapmotion.com
http://www.slideshare.net/chadmairn
@cmairn
Contact me!

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What’s New With 3D Design and Printing?

  • 2. Agenda: • Learn what 3D printing is, how it works, and gain insight on how to implement/maintain, and to perhaps build your own 3D printer. • Get a snapshot of some of the best 3D printers and products on the market, including an overview of Stereolithography (SLA) printers. • Discover a variety of 3D design applications to help with getting ideas to working prototypes. • Study trends in digital scanning and other emerging 3D design/printing technologies. • Interview an expert 3D designer/printer in the industry to get even more insight into this exciting technology.
  • 3. Learn what 3D printing is, how it works, and gain insight on how to implement/maintain, and to perhaps build your own 3D printer.
  • 4. What is 3D printing? 3D printing, also known as additive manufacturing, is a process of making, layer by layer, three dimensional objects from a digital file. Most desktop printers use Fused Deposition Modeling (FDM) technology (i.e., material extrusion) Source: http://goo.gl/SaL7eE
  • 6. 3D Printing File Types .STL – STereoLithography or Standard Tessellation Language .OBJ – Object files define the geometry for objects. Includes textures. .3MF - 3D Manufacturing Format full-fidelity 3D models. .PLY - Polygon File Format stores data from 3D scanners. .X3D – used for color printing. Also added shaders, geo-location etc. .VRML – used for color printing. Includes 3D geometry etc.
  • 7. 3D Printing Process 1. Design an object via computer aided design (CAD) or modeling software (e.g., Blender, Inventor, TinkerCad etc.). Not design-oriented? Try Shapeways, Sculpteo or Thingiverse. 2. The software will export the object as an .STL file, which will then be built (printed) layer-by-layer (i.e., Additive Manufacturing). 3. Load the .STL file into the printer. (e.g., via Repetier). 4. Slice (i.e., create layers for the object). Note: Repetier integrates Slic3r into the software. 5. 3D printing materials vary. We use PLA (Polylactic Acid) filament. Visit http://reprap.org/wiki/PLA for more information. Source: http://goo.gl/rgOpMq
  • 8. G-code is a language where people tell computerized machine tools how to make something. G-code can also be used for CNC machines, knitting, tattoos etc. Visit http://3dprintingforbeginners.com/software-tools for a large list of other 3D modeling, Slicer, 3D Printer Hosts etc.
  • 9. What to Expect with 3D Printing • It is a slow process. • It can be frustrating at times, but also very rewarding. • You will learn how to unclog the extruder and do other repairs. • Have a web form for print submissions with brief explanation. • Create procedures/policies. • Setup a way to remotely monitor your prints (e.g., use a webcam via RealVNC or Repetier-Server etc.)
  • 10.
  • 15.
  • 17. Learn more at https://www.simplify3d.com/support/print-quality-troubleshooting/ Print Quality Troubleshooting Guide
  • 20. The nozzle should be about 0.4MM above the bed. Check your layer settings in slicer. There should be some friction (i.e., tension from the paper) on each corner of the bed and in the center. Nozzle and Heat Bed Heights Image Source: https://youtu.be/L6GJWHwrTmY
  • 21. Maintenance Tips •Clean the heat bed with rubbing alcohol. •Unclog and clean the nozzle often. •Make sure the belts are tight. •The screws should all be tightened equally. •Clean and lube the X and Y rails.
  • 23. RepRap – 3D print a 3D printer! http://reprap.org
  • 24. Our RepRap Printer, a work in progress …
  • 25. Search for ‘XY Core Printer’ at Thingiverse.com
  • 26. Get a snapshot of some of the best 3D printers and products on the market, including an overview Stereolithography (SLA) printers.
  • 27. Source: http://freefab3d.com/ The Innovation Lab @ SPC] has a Monolith printer!
  • 28. Some other 3D Printers to check out. •LulzBot Mini, $1,250 •MakerBot Replicator +, $2,499 •Ultimaker 2, $2,499 • XYZprinting Nobel 1.0A, $1,799 •Form 2, $3,499 Visit https://www.3dhubs.com/best-3d-printer-guide. It is considered the “most comprehensive 3D printer guide.”
  • 29. Ultimate 3D Printing Store https://ultimate3dprintingstore.com
  • 32. Introduction to Stereolithography Watch at: https://youtu.be/yW4EbCWaJHE
  • 33. Read more at https://goo.gl/9JnmWm
  • 34. Discover a variety of 3D design applications to help with getting ideas to working prototypes.
  • 35. 3D Builder is part of Windows 10 now!
  • 36. 2D to 3D Conversion Try Selva3D or importing to 3D Builder
  • 37. Select 3D Applications/Tools: • 3Ds Max - 3D modeling, animation, and rendering software. • Autodesk Fusion 360 – the first 3D CAD, CAM, and CAE tool of its kind. It connects your entire product development process in a single cloud-based platform that works on both Mac and PC. • Autodesk Inventor – computer-aided design application for 3D mechanical design, simulation, visualization, and documentation. • Autodesk Netfabb – connected software for additive manufacturing and design, helping to streamline workflows, reduce build errors, and bring products to market faster. • Cobalt – ultimate 3D modeling product design and development tool. • FreeCAD – an open-source parametric 3D CAD modeler.
  • 38. Select 3D Applications/Tools: • Onshape – a computer-aided design (CAD) software system, delivered over the Internet via a Software as a Service (SAAS) model. • OpenSCAD - The Programmers Solid 3D CAD Modeller. • Pro/Engineer – a 3D CAD/CAM/CAE feature-based, associative solid modeling software. • Rhino3D – commercial 3D computer graphics and computer-aided design application for Mac. • SolidWorks – solid modeling computer-aided design and computer-aided engineering computer program • TurboCAD – a CAD software application for 2D and 3D design and drafting. • Zbrush - a digital sculpting tool that combines 3D/2.5D modeling, texturing and painting.
  • 39. Select 3D Applications/Tools: • SketchUp – download a free trial and check out their 3D Warehouse! • AutoCAD - free for students! You can visit this site for a list of other free software available to students. • Tinkercad – free and easy to use online application for 3D printing/modeling. • Blender - free open source 3D content creation suite. • Kinect Studio - record and play back depth and color streams from a Kinect. • Meshmixer - a free tool for making 3D stuff without too much hassle. • Skanect – capture a full color 3D model of an object. • ReconstructMe - 3D real-time scanning system. • Even more 3D software
  • 40. Select 3D Printing Services/Repositories • Shapeways - 3D Printing Service & Marketplace • UPS 3D Printing - UPS Stores have expanded 3D printing services to meet the growing demands. • i.materialize - turn your ideas into 3D printed reality • Thingiverse - Digital Designs for Physical Objects • Sculpteo – 3D prints your ideas/products • Amazon.com’s 3D Printing – Customization, Sandboxr etc. • Smithsonian X 3D - print historic artifacts.
  • 41. Study trends in digital scanning and other emerging 3D design/printing technologies.
  • 42. Requests to create 3D models Note: Autodesk is no longer offering 123D! Their ReCap Pro does reality capture and 3D scanning, but it isn’t free. Check out Autodesk’s free software for students, educators, and educational institutions! Also, consider using a Microsoft Kinect to do 3D scanning and 3D Builder to import/export.
  • 43. Matter and Form 3D scanner https://matterandform.net/scanner
  • 44. Digital Scanning DIY-Style with Eureka Factory! Sketchfab Try it! https://goo.gl/dByASn
  • 45. Watch at: https://youtu.be/BkOxvT_esQo Qlone – 3D scanning tool using an AR dome
  • 46. Medium for Oculus Rift Watch at https://youtu.be/L3q_1Zoivms
  • 47. Watch at https://youtu.be/nlhN5id1xg8 3D Design in Virtual Reality to 3D Print
  • 48. Kinesthetic/Tactile Learning Projects at St. Petersburg College
  • 49. 3D prototype of a 2D histological image
  • 50. Tactile Graphing Project for Visually-Impaired Students
  • 51. Planning to modify this for version 3.
  • 52. Watch at: https://goo.gl/5bjT5G Thermo-sensitive blue filament represents the top polyp portion
  • 53. A clip for a stretcher that was created by a Sunstar paramedic. Health Care Innovation Student won an award for “3D Printing in Health Care” Capstone Project!
  • 54. I love it when a 3D printing project turns out well. I am excited to see what they do next.
  • 55. American History 3D Printing Class Projects!
  • 56. Kids Designing Lego Pieces etc.
  • 57. The Coolest Things to Ever Be 3D Printed! Source: https://goo.gl/2X4zRG F-35B Lightning II landing gear door plastic bumper Orion docking hatch cover
  • 58. The Coolest Things to Ever Be 3D Printed! Source: https://goo.gl/2X4zRG ColorFab from MIT, color-changing ink Cocoa Press prints and cools melted chocolate
  • 59. The Coolest Things to Ever Be 3D Printed! Source: https://goo.gl/2X4zRG Interactive Robogami, 3D printed foldable robots, you can program 3D printing Moon houses!
  • 60. The Coolest Things to Ever Be 3D Printed! Source: https://goo.gl/2X4zRG 100-piece 3D map of Tokyo 3D Printed Backpack
  • 61. The Coolest Things to Ever Be 3D Printed! Source: https://goo.gl/2X4zRG Beer, Hemp, and Coffee A dead man’s fingerprint
  • 63. The Coolest Things to Ever Be 3D Printed! Source: https://goo.gl/2X4zRG Advanced Prosthetics with the Deus Ex bionic arm
  • 64. E-nable - A Global Network Of Passionate Volunteers Using 3D Printing To Give The World A "Helping Hand." http://enablingthefuture.org
  • 66. Special Guest: Fri Rieder Fri was born in Bern, Switzerland on August 3rd, 1967. In 1998, he moved to Los Angeles and 2 years later he ended up in Tulsa, Oklahoma. He was working in the printing industry with an emphasis on mechanical engineering. Fri was educated as a printing professional and has over 12 years of work experience. In 2004, Fri moved to St. Petersburg, Florida. The company he worked for had a requirement for a prototype. While he could outsource most of the parts, he started looking into 3D printing to create the parts himself. He bought his first machine and started to modify it, as it was not working out of the box. Fri is one of the first people in St. Petersburg with a 3D printer. As a result, he quickly got orders for 3D printed parts. From that, he started his own company in 2013 called FreeDimension LLC, at the same time he co-founded FreeFab3D, a local 3D printer manufacturer. FreeDimension has five FDM 3D printers and one SLA machine, as well as one with CNC capabilities. His range of products widened over time to product development, sign making, and the development of fully-functional prototypes. Most of their customers are looking for help making a product, prototyping it, and getting it to the market. FreeDimension is their one stop shop for that!
  • 67. How did you get into 3d printing and prototyping?
  • 69. How do you see 3D design/printing developing in the future?
  • 70. What’s the largest size you can print?
  • 71. What do you need from a customer to start a job?
  • 72. What is your typical customer like?
  • 73. For the 3D design/printing beginner, what would you recommend they do to get good, quality prints?
  • 74. What applications do you use primarily for designing, slicing, and 3D printing your parts?
  • 75. What do you think of libraries making 3D printers available to the public?
  • 76. Introducing ZEUX in collaboration with the LEGO® Group Watch at: https://youtu.be/3uJCgt_2Y4o
  • 77. Project North Star is Now Open Source! Learn more: https://goo.gl/bVzrbJ https://developer.leapmotion.com