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MBA (AGRI-BUSINESS)
Management of Agro
Chemical Industry
(ABM-520)
BY
CHANDAN KUMAR
BY CHANDAN SINGH
Unit 1
Agro-chemical
What are agro-chemicals?
Agrochemical or agrichemical, a contraction of agricultural chemical, is a
generic term for the various chemical products used in agriculture. In most
cases, agrichemical refers to the broad range of pesticides, including
insecticides, herbicides, fungicides and nematicides. It may also include
synthetic fertilizers, hormones and other chemical growth agents, and
concentrated stores of raw animal manure.
Agricultural chemicals are classified as follows by application target.
Insecticides
Agents for controlling harmful insect pests that damage field
crops.
Fungicides Agents for controlling diseases that damage field crops.
Insect-fungicides
Agents that simultaneously control harmful insect pests and
diseases that damage field crops.
Herbicides Agents for controlling weeds
Rodenticides Agents for controlling rats and other rodents
Plant growth
regulators
Agents to promote or inhibit the growth of field crops.
Attractants
Agents that attract mainly harmful insect pests by odor or other
means.
Repellents
Agents for having repellent action on harmful mammals and
birds that damage field crops.
Spreaders
Agents that are mixed with other agricultural chemicals to
enhance the adherence of these chemicals.
BY CHANDAN SINGH
Role and Status of agro-chemical industry in India
India is the fourth largest producer of agrochemicals globally, after United
States, Japan and China. The agrochemicals industry is a significant industry for
the Indian economy. The Indian agrochemicals market grew at a rate of 11%
from USD 1.22 billion in FY08 to an estimated USD 1.36 billion in FY09.
India’s agrochemicals consumption is one of the lowest in the world with per
hectare consumption of just 0.58 Kg compared to US (4.5 Kg/ha) and Japan (11
Kg/ha). In India, paddy accounts for the maximum share of pesticide
consumption, around 28%, followed by cotton (20%). Indian population is
increasing and the per capita size of land decreasing, the use of pesticides in
India has to improve further. Besides increasing in domestic consumption, the
exports by the Indian Agrochemicals Industry can be doubled in the next four
years if proper strategies and sophisticated technologies are adopted by the
industry.
Industry Structure………
In India, there are about 125 technical grade manufacturers (10 multinationals),
800 formulators, over 145,000 distributors. 60 technical grade pesticides are
being manufactured indigenously. Technical grade manufacturers sell high
purity chemicals in bulk (generally in drums of 200-250 Kg) to formulators.
Formulators, in turn, prepare formulations by adding inert carriers, solvents,
surface active agents, deodorants etc. These formulations are packed for retail
sale and bought by the farmers.
The Indian agrochemicals market is characterized by low capacity utilization.
The total installed capacity in FY09 was 146,000 tons and total production was
85,000 tons leading to a low capacity utilization of 58%. The industry suffers
from high inventory (owing to seasonal & irregular demand on account of
monsoons) and long credit periods to farmers, thus making operations ‘working
capital’ intensive. India due to its inherent strength of low-cost manufacturing
and qualified low-cost manpower is a net exporter of pesticides to countries
such as USA and some European & African countries. Exports formed ~50% of
total industry turnover in FY08 and have achieved a Compounded Annual
Growth Rate (CAGR) of 29% from FY04 to FY08.
BY CHANDAN SINGH
Key Segments……
Insecticides: Insecticides are used to ward off or kill insects. Consumption of
insecticides for cotton has come down to 50% from 63% of total volume after
introduction of BT cotton.
Fungicides: Fungicides are used to control disease attacks on crops. The
growing horticulture market in India owing to the government support has given
a boost to fungicide usage. The market share of fungicides has increased from
16% in 2004 to 20% in 2009.
Herbicides: Herbicides are the fastest growing segment of agrochemicals. Their
main competition is cheap labor which is employed to manually pull out weeds.
Sales are seasonal, owing to the fact that weeds flourish in damp, warm weather
and die in cold spells.
Bio-pesticides: Bio-pesticides are pesticides derived from natural substances
like animals, plants, bacteria and certain minerals. Currently a small segment,
biopesticides market is expected to grow in the future owing to government
support and increasing awareness about use of non-toxic, environment friendly
pesticides.
Others: Plant growth regulators, Nematocides, Rodenticides, Fumigants etc.
Rodenticides and plant growth regulators are the stars of this segment.
Competitive Landscape…..
The Indian agrochemicals market is highly fragmented in nature with over 800
formulators. The competition is fierce with large number of organized sector
players and significant share of spurious pesticides. The market has been
witnessing mergers and acquisitions with large players buying out small
manufacturers. Key market participants include United Phosphorus Ltd, Bayer
Cropscience Ltd, Rallis India Ltd, Gharda Chemicals Ltd, Syngenta India Ltd,
BASF India Ltd, etc. Top ten companies control almost 80% of the market
share. The market share of large players depends primarily on product portfolio
and introduction of new molecules. Strategic alliances with competitors are
common to reduce risks and serve a wider customer base.
Key Trends………
1. Market Trends:
2. Technology Trends:
Growth Forecast & Drivers…….
1. Growth in demand for food grains
BY CHANDAN SINGH
2. Limited farmland availability and growing exports:
3. Growth of horticulture & floriculture:
Key Challenges…….
1. High R&D costs:
2. Threat from Genetically Modified (GM) seeds:
3. Need for efficient distribution systems:
4. Support for Integrated Pest Management (IPM) & rising demand for
organic
farming:
5. Counterfeit Products:
Key Opportunities……
1. Scope for increase in usage:
2. Huge export potential:
3. Patent expiry:
4. Product portfolio expansion:
The agro industry is regarded as an extended arm of agriculture. The
development of the agro industry can help stabilise and make agriculture more
lucrative and create employment opportunities both at the production and
marketing stages. The broad-based development of the agro-products industry
will improve both the social and physical infrastructure of India. Since it would
cause diversification and commercialization of agriculture, it will thus enhance
the incomes of farmers and create food surpluses.
The agro-industry mainly comprises of the post-harvest activities of processing
and preserving agricultural products for intermediate or final consumption. It is
a well-recognized fact across the world, particularly in the context of industrial
development that the importance of agro-industries is relative to agriculture
increases as economies develop. It should be emphasized that ‘food’ is not just
produce. Food also encompasses a wide variety of processed products. It is in
this sense that the agro-industry is an important and vital part of the
manufacturing sector in developing countries and the means for building
industrial capacities.
BY CHANDAN SINGH
Pesticides
Pesticides are defined as substances or mixtures of substances intended for
controlling, preventing, destroying, repelling, or attracting any biological
organism deemed to be a pest. Insecticides, herbicides, defoliants, desiccants,
fungicides, nematicides, avicides, and rodenticides are some of the many kinds
of pesticides.
PESTICIDE CLASSIFICATIONS AND FORMULATIONS
CLASSIFICATION OF PESTICIDES
Pesticides may be classified in a number of ways; these classifications can
provide useful information about the pesticide chemistry, how they work, what
they target, etc. Following are brief descriptions of some commonly used
classification systems.
BY CHEMICAL NATURE
One traditional classification of pesticides places them in one of two groups:
organic and inorganic. Organic pesticides are based on chemicals having
carbon as the basis of their molecular structure. The chemicals in organic
pesticides are more complex than those of inorganic pesticides, and usually do
not dissolve easily in water. Inorganic pesticides are simpler compounds. They
have a crystalline, salt-like appearance, are environmentally stable, and usually
dissolve readily in water. The earliest chemical pesticides were inorganic, and
included substance such as sulfur and lime.
The vast majority of modern pesticides contain an organic chemical. There have
been hundreds of pesticides developed based on organic chemicals, often with
oxygen, phosphorus, or sulfur in their molecules, in addition to their basic
carbon structure.
Organic pesticides can be subdivided into two additional groups: the natural
organics, and the synthetic organics. The natural organic pesticides
(sometimes just called "organics") are derived from naturally occurring sources
such as plants. Rotenone and pyrethrum are examples of natural organic
pesticides.
Synthetic organic pesticides (usually just called "synthetics") are produced
artificially by chemical synthesis. This group comprises most "modern"
pesticides (i.e., discovered or used as insecticides post-World War II), and
BY CHANDAN SINGH
includes DDT, permethrin, malathion, 2, 4-D, glyphosphate, and many, many
others.
BY TARGET PEST SPECIES AND PESTICIDE FUNCTION
Pesticides are sometimes classified by the type of pest against which they are
directed or the way the pesticide functions. Table 2.1 is an example of this sort
of classification.
INSECTICIDES AND ACARACIDES: CLASSIFICATION BY
CHEMISTRY
Insecticides are designed to control insects, and acaracides control ticks and
mites. In public health applications they are most commonly used to control
mosquitoes, flies, ticks, mites, lice, and fleas. Since insecticides and acaracides
are often the same pesticides, they are not discussed separately here.
Organochlorines (=chlorinated hydrocarbons) represent the one of the first
group of pesticides synthesized, and include the well-known insecticide DDT.
Although DDT is still legally used for vector control in some areas of the world
(particularly where malaria occurs), DDT's registration for nearly all uses was
suspended by the EPA many years ago, and consequently, it is no longer used
in the United States. Most other organochlorines used for arthropod control,
including chlordane, dieldrin, and lindane, have met similar fates.
Table 2.1 Classification of insecticides.
Pesticide Target Pest / Function
Acaricide Mites, ticks
Algaecide Algae
Anticoagulant Rodents
Attractant Attracts insects or birds
Avicide Birds
Bactericide Bacteria
Defoliant Plant leaves
Desiccant Disrupts water balance in arthropods
Fungicide Fungi
Growth regulator Regulates insect and plant growth
Herbicide Weeds
Insecticide Insects
Miticide Mites
Molluscicide Snails, slugs
Nematicide Nematodes
BY CHANDAN SINGH
Piscicide Fish
Predacide Vertebrate predators
Repellent Repels vertebrates or arthropods
Rodenticide Rodents
Silvicide Woody vegetation
Organophosphates Although a few organophosphate (OP) formulations
remain available for vector control, their use has dramatically decreased because
of resistance to OPs, the potential for non-target effects, and the development
of alternative products. Members of this group contain phosphorous in their
molecules. Products currently labeled for vector control include naled,
malathion, and some formulations of dursban. Organophosphates are considered
by most to pose a greater human health risk for pesticide applicators than other
families of pesticides.
Carbamates are chemically similar in structure to organophosphates, but
whereas OPs are derivatives of phosphoric acid, carbamates are derivatives of
carbamic acid. Pesticides in this group used for vector control in California
include carbaryl (Sevin®
) for dusting rodent burrows to control fleas, propoxur
(Baygon®
) for use against insect pests, and certain brands of bee and wasp
control sprays. Carbamates also pose a relatively high risk for human
poisoning. Some carbamates are herbicides.
Pyrethrum is a natural organic insecticide that is derived from plants in the
genus Chrysanthemum. There are about 30 species in the genus, most of which
use the generic name as their common name. The insecticide is produced by
grinding of the flowers, thus releasing the active components of the insecticide,
called pyrethrins. The main active constituents are pyrethrin I and pyrethrin II
plus smaller amounts of the related cinerins and jasmolins.
Insecticides containing pyrethrins are neurotoxic to nearly all insects. They are
harmful to fish, but are far less toxic to mammals and birds than many
synthetic insecticides and are non-persistent, breaking down easily on
exposure to light. They are considered to be amongst the safest insecticides for
use around food.
Pyrethrin-containing insecticides are used widely in California for vector
control. They are broadly labeled, and can be used in both rural and urban areas
in a variety of habitats. Pyrethrins are usually mixed with PBO (piperonyl
butoxide), which acts as a synergist. Synergists are materials that are not
necessarily pesticidal by themselves, but have the effect of increasing the
toxicity of insecticides with which they are mixed. Without PBO, insects treated
BY CHANDAN SINGH
with the same dose of pyrethrins would be knocked down, but would eventually
recover.
Pyrethrins are highly toxic to fish and their direct application to water is
restricted.
Pyrethroids are synthetically produced molecules that are chemically similar to
pyrethrins. Pyrethroids are not persistent. At rates applied for vector control,
they break down quickly in sunlight, and are rarely present after just a few days.
The mode of action of pyrethroids is the same as that of pyrethrins. Most
pyrethroids are also synergized with PBO. Several generations of pyrethroids
have been produced, with the latest formulations being effective at extremely
small doses. Some of these new compounds may not break down as readily in
sunlight as do pyrethrins, and in some cases pyrethroid synergists may not
markedly improve their effectiveness.
Pyrethrins and pyrethroids are now among the most common public health
pesticides used in California, especially for the control of adult mosquitoes.
Their use now far outstrips that of conventional synthetic pesticides such as
organochlorines and organophosphates.
Biorationals (biorational pesticides or biopesticides) are a group of pesticides
that are considered relatively non-toxic to humans and are also environmentally
safe. The EPA defines biorationals as "certain types of pesticides derived from
such natural materials as animals, plants, bacteria, and certain minerals." Most
pesticide specialists interpret the word "derived" broadly, and include synthetic
pesticides that resemble natural substances. Ware and Whitacre, in The
Pesticide Book, refer to biorationals as 21st
century pesticides, and point out that
the term has no single or legally clear definition. Biorationals can be separated
into two groups: (1) biochemical (hormones, enzymes, pheromones, and
natural insect and plant regulators) and (2) microbial (viruses, bacteria, fungi,
protozoa, and nematodes). Among public health pesticides, methoprene
(Altosid®
) would fall into the first group, Bacillus thuringiensis israelensis (Bti)
into the second. Because there is presently no strict legal definition for the term
biorational, many will realize that some products, such as Bti, will satisfy the
definitions for both biorational and biological control agent.
The action of biochemical biorationals is based on the interruption of natural
growth processes of arthropods. They are not particularly selective among
arthropod species, but generally have extremely low toxicity for vertebrates,
including people. Insect growth regulators (IGRs), chitin inhibitors, plant
growth regulators, and chromosterilants are included in this group. For vector
control, the use of methoprene (an insect growth regulator) in mosquito control
far outweighs all other uses. For many years after their introduction, IGRs were
BY CHANDAN SINGH
considered immune to the development of resistance by target pests. However,
resistance has now been detected against some IGRs in specific locations in
California and elsewhere. Diflubenzuron (Dimilin®
) is a good example of an
IGR that mosquitoes have shown resistance to.
Microbial pesticides kill arthropods either by toxins released by microbial
organisms, or by infection by the organisms. Two common pesticides that fit
within this group include the bacterial toxin produced by Bti, and the live
bacteria, Bacillus sphaericus (Bs). Products containing both of these bacteria
are used against mosquito larvae, with Bti being effective in killing black fly
larvae as well. Most microbial pesticides are more selective than biochemical
pesticides.
MATERIALS APPLIED TO WATER SURFACES
Petroleum oils are refined from crude oil and in vector control are used both as
carriers for insecticides, and more directly (as active ingredients) when mixed
with a surfactant and applied to the water surface (i.e., Golden Bear 1111®
) as
a suffocating agent against mosquito larvae and pupae. Measured by weight,
petroleum oils are by far the most common active ingredient (>90%) used for
vector control in California
Alcohols are also used as surface control chemicals against mosquito larvae
(i.e., Agnique®
). These materials act by reducing surface tension of the water,
eventually leading to the drowning of mosquito larvae or pupae.
Water surface control insecticides have several advantages over conventional
insecticides. Oils and alcohols will kill mosquito pupae as well as larvae, and
because there action is more physical than biochemical, they do not lead to
development of pesticide resistance. The disadvantage of these products is they
kill non-target organisms that either breath at the water surface (e.g., small
aquatic beetles), or that depend on surface tension of the water (e.g., water
striders).
OTHER CLASSIFICATIONS OF PESTICIDES
Pesticides can also be classified by how they enter the target organism or where
they act.
Stomach toxicants enter an insect's body through the mouth and digestive tract,
where they are absorbed into the insect's body. Stomach poisons are acquired
during feeding. In vector control, this category includes bacteria, or their toxins,
applied to the water where filter-feeding mosquito or black fly larvae will
consume the poison. These microbial insecticides kill by destroying the midgut
(or stomach) of the larvae. Ants, cockroaches, and other pest insects with
BY CHANDAN SINGH
chewing mouthparts can be controlled by incorporation of insecticides into
baits of various types. The site of insecticidal action varies. Rodents are also
often controlled for using ingested anticoagulants. They die from internal
bleeding, the result of loss of the blood s clotting ability and damage to the
capillaries. Because anticoagulant baits are slow in action (several days
following the ingestion of a lethal dose), the target animal is unable to associate
its illness with the bait eaten. As a result, bait shyness usually does not occur.
This delayed action also has a safety advantage because it provides time to
administer the antidote (vitamin K1) to save pets, livestock, and people who
may have accidentally ingested the bait.
Contact toxicants generally enter the pest or plant's body either by exposure to
water treated with the chemical or direct contact with an aerosol (e.g., adult
mosquitoes flying into an insecticidal "fog"), or by exposure to some treated
surface, such as leaves. Like most insecticides, these poisons act upon the nerve
and respiratory centers of arthropods. Most adult mosquito control products are
contact toxicants.
Fumigants are volatile compounds that enter the bodies of insects in a gaseous
phase. There are no longer any fumigants registered for use for control of public
health insect pests in California. (But are sometimes used in rodent control)
Systemic toxicants are absorbed by plants, pets, or livestock and are
disseminated throughout the organism via the vascular system. When a pest
organism feeds on the plant or animal, they ingest the toxicant. Some toxicants
are quickly lethal to the pest; others work to prevent the pest from maturing.
Application in vector control is typically used for tick and flea control on pets,
as well as dog heartworm prevention.
Chemical repellents used in public health applications prevent bloodsucking
insects such as mosquitoes, black flies, and ticks from biting humans, livestock,
or pets. The most widely used chemical used in repellent formulations to protect
people is dimethyl toluamide, or DEET. In recent years a variety of
formulations have been developed to minimize DEETís unpleasant
characteristics when used as a skin repellent, and also to lengthen the duration
of its effectiveness. Since the end of the 20th
century, several repellents with an
entirely new chemical basis have been released, some rivaling the effectiveness
of DEET. (Mechanical repellents, such as high frequency emitters, marketed for
insects or other pests are generally unproven and ineffective)
FORMULATIONS WITH COMBINATIONS OF PESTICIDES
When two or more chemicals can be mixed safely, or used in combination, they
are said to be compatible. These combinations can be a pesticide mixed with
BY CHANDAN SINGH
another non-pesticide chemical, or can be two or more pesticides that are
combined in the same tank mix. The reasons for combining pesticides are:
1. To increase the effectiveness of one of the chemicals. As mentioned above,
this is called synergism. The material added to increase the effectiveness of the
primary chemical is called a synergist. The synergist may not necessarily be
pesticidal by itself, but increases the effectiveness of the pesticide with which it
is combined. The best-known example of the use of a synergist is the addition
of piperonyl butoxide (PBO) to pyrethrum, pyrethrins, or some synthetic
pyrethroids. Without the addition of PBO, flying insects may be knocked down
by these insecticides, but will later recover and fly away.
2. To provide better control than that obtained from one pesticide. Applicators
sometimes combine active pesticides to kill a pest that has not been effectively
controlled by either chemical alone. Many combinations are quite effective, but
in most cases it is not known if the improved control is a result of a synergistic
action or an additive effect of the combined chemicals on different segments of
the pest population. One should always check the label prior to verify the safety
and legality of mixing pesticides.
3. To control different types of pests with a single application. Frequently,
several types of pests need to be controlled at the same time. It is usually more
economical to combine the pesticides needed and make a single application.
When two or more pesticides cannot be used in combination, they are said to be
incompatible. Some pesticides are incompatible because they will not mix,
others because even though they mix, they do not produce the desired results.
Some combinations of chemicals result in mixtures that produce an effect which
is the opposite of synergism. This effect is called antagonism and may result in
chemical reactions which cause the formation of new compounds. In other cases
incompatibility may result in separation of the pesticide from the water or other
carrying agent. If one of these reactions occurs, one of the following may result:
l Effectiveness of one or both compounds may be reduced.
l Precipitation may occur and clog the screen and nozzles of application
equipment.
l Various types of phytotoxicity may occur.
l Excessive residues may result.
l Excessive runoff may occur.
Another less familiar, but extremely important, undesirable effect of combining
certain pesticides is potentiation. Some of the organophosphorous pesticides
potentiate (or activate) each other as far as animal toxicity is concerned. In some
BY CHANDAN SINGH
cases, the combination increases the toxicity of a compound that is normally of
very low toxicity, so that the result is a compound that is highly toxic to people,
other animals or plants.
Some pesticide labels indicate known compatibility problems. Some pesticide
formulations are prepared for mixing with other materials and are registered
for pre-mixes or for tank mixes. If this is true, it will be so indicated on the
label.
Prior to tank mixing a combination of chemicals, refer to the compatibility
charts that are available through your pesticide dealer or from various other
sources. You should also remember that organophosphates, and some herbicides
are more persistent in the environment and multiple applications several days
apart may result in excessive residue, phytotoxicity, or livestock poisoning.
PESTICIDE FORMULATION
Using pesticide formulations are another way to classify pesticides. Pesticides
are nearly always applied in formulations containing other materials. This is
true by almost all types of pesticides. Unformulated pesticides are referred to as
technical grade, and these are used only by toxicologists and other pesticide
chemists or biologists conducting tests on pesticide resistance or susceptibility
to target and non-target organisms. Technical grade pesticides are either
formulated by manufacturers or by commercial pesticide distributors. All
formulations sold in the USA must be labeled with complete instructions and
restrictions for use. One formulation of a pesticide may be legally applied for a
certain purpose, but a different formulation of the same pesticide may not be.
That is why it is critical to completely read and understand the label for all
pesticide formulations, especially if an applicator is using it for the first time.
Formulation is done to improve safety, ease of handling, storage, ease of use,
and effectiveness of pesticides.
Formulations are nearly always the form in which pesticides are obtained by
vector control specialists, and it is the formulation that must be registered, have
an EPA registration number, a label, and a Material Safety Data Sheet. The
formulation of any pesticide is identified by a letter or letter combination on the
label.
Formulations may undergo a final dilution with water or other diluent after
being added to a spray tank or similar device. This is not considered
formulation, and this final form is usually called the tank mix.
BY CHANDAN SINGH
Some of the most commonly used formulations are:
Emulsifiable Concentrates (EC)
These chemicals consist of concentrated oil solutions of technical grade
pesticides combined with an emulsifier added to permit further mixing with
water. Emulsifiers are detergent-like materials that allow the suspension of very
small oil droplets in water to form an emulsion. Emulsifiable concentrates are
used widely in vector control operations, with final water dilutions typically
being made in spray tanks. Tank mixes are usually milky in appearance. ECs
are losing popularity somewhat with the rise in costs of petroleum products, and
new formulations using plant-derived oils are being sought.
Wettable Powders (WP or W)
These dispersible powders are finely ground, dry powders consisting of active
pesticide ingredients mixed with other ingredients to aid in mixing and
dispersion. Wettable powders are intended for mixture with a liquid, usually
water, for application by spray equipment. They are generally mixed with water
to form a slurry before being added to the spray tank. In the tank they require
continual agitation. WPs can be used for most pest problems and in most spray
equipment. Bti is available as a WP. WPs are harder on equipment than some
other formulations, and can cause rapid wear on pumps, gaskets, and spray
nozzles.
Soluble Powder (SP)
These powders are similar to wettable powders, except that the active
ingredient, as well as the diluent and all formulating ingredients are completely
soluble in water. Uses of soluble powders are similar to those of wettable
powders.
Dusts (D)
Pesticides formulated as dusts are finely ground mixtures of active ingredient
and a carrier material. Dust formulations are intended for direct application
without further mixing. Dusts are never used where drift is a potential problem.
For this reason, herbicides are not formulated as dusts. In vector control, dusts
are frequently used to control fleas and other ectoparasites on pets. They are also
applied to rodent burrows and bait stations to control fleas in plague control
operations.
Granules (G)
BY CHANDAN SINGH
In a granulated formulation, the active ingredient is mixed with various inert
clays to form particles of various sizes. Granules used in vector control operations
are usually from 20 to 80 mesh in size. Granular formulations are intended for
direct application without further dilution. Granular formulations require
specialized dispersal equipment, and may be applied from the air or on the
ground. They may be used with small hand-cranked units, or simply scattered
by hand (with appropriate personal protection). Granular applications of
pesticides are especially useful in treating mosquito larvae in locations where
heavy vegetation would otherwise prevent the insecticide from reaching the
water. They are also favored in situations where drift would otherwise be a
problem.
Fumigants
Fumigants are volatile chemicals stored as liquids under pressure, or
incorporated into a solid form with clay which releases toxic gas when
combined with water vapor. The only vector-related uses of fumigants are for
treating rodents and their associated ectoparasites underground. Fumigants are
used for structural pest control and may include species that are considered
vectors (e.g., cockroaches). Mothballs are fumigants.
Baits
Baits contain active ingredients that are mixed with a pest food or attractant.
Principal uses include control of household pests such as ants, mice, rats,
roaches, and flies; they are used outdoors to control birds, ants, slugs, snails,
and agricultural pests such as crickets and grasshoppers.
Aerosols (A)
Aerosols, or "bug bombs" are pressurized cans which contain a small amount of
pesticide that is driven through a small nozzle under pressure from an inert gas
(called a propellant). Aerosols are often used in households. Organisms that
may be killed using aerosols include weeds, flies, for a variety of greenhouse
pests, and in structural pest control. The use of aerosols peaked during the
1990s before concerns for propellants consisting of chlorofluorocarbons were
linked to damage to the ozone layer. Since then, aerosol can uses of all kinds
have dropped significantly, although substitute propellants are continually being
tested as replacements for chlorofluorocarbons.
Flowables (F or L)
A flowable liquid usually is mixed with water for use in a sprayer. It forms a
suspension in water which requires continual agitation. Principal uses are
similar to those of emulsifiable concentrates.
BY CHANDAN SINGH
Water-Soluble Concentrate (WS)
These liquid formulations form true solutions in water and require no agitation
once mixed. They are used in the same way as emulsifiable concentrates.
Ultra Low Volume Concentrates (ULV)
Ultra low volume concentrates (ULV) are sold as technical product in its
original liquid form, or solid product dissolved in a small amount of solvent.
They are applied using special aerial or ground equipment that produces a fine
spray at very low application rates. Their main use in public health is as
mosquito adulticides. The underlying principle of ULV is that an extremely
small droplet of pesticide (~10-30 microns) is supposed to lethally strike a
mosquito. Droplets that are larger are considered inefficient, wasteful, and can
have undesirable environmental effects. ULV applications, when done
correctly, are very effective and very safe to people and other non-target
organisms.
Fogging Concentrates
Fogging concentrates combine a pesticide with a solvent, with the type of
solvent depending upon the type of fogging to be done. These are formulations
sold only for public health use to control flying insects such as flies and
mosquitoes. These formulations are applied using special truck-mounted
machines called foggers. Foggers are of two types: thermal foggers use flash
heating of an oil solvent to produce a visible plume of vapor or smoke, and cold
(ambient) foggers atomize a jet of liquid in a venturi tube under pressure from a
high-velocity air stream. Cold foggers can use insecticides combined with oil,
water, or emulsifying agents.
Slow Release or Controlled Release Formulations
Some insecticides can be encased (encapsulated) in an inert material for a
controlled release, resulting in decreased hazard and increased likelihood of the
active ingredient reaching the target organism. Sustained-release mosquito
larvicides are based on this principle. Previous uses of this general method
using resin strips impregnated with dichlorvos (DDVP), a volatile
organophosphate insecticide, for fly and moth control, are no longer approved
for use. The most successful vector control products are those that provide slow
release of bio-pesticides, although some critics of this approach claim that this
encourages physiological resistance on the part of the target pests.
BY CHANDAN SINGH
Other Formulations
There are other formulations that could be mentioned here, some of them very
important, such as the formulations for impregnating clothing, bed nets, and
curtains in tropical areas of the world for malaria control. There are other
formulations, such as oil solutions and soluble pellets that are found mostly on
hardware store shelves for home and garden use. Novel formulations are being
evaluated continually, and some of these will probably eventually be adopted
for vector control use.

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Unit 1(management of agro chemical)

  • 1. MBA (AGRI-BUSINESS) Management of Agro Chemical Industry (ABM-520) BY CHANDAN KUMAR
  • 2. BY CHANDAN SINGH Unit 1 Agro-chemical What are agro-chemicals? Agrochemical or agrichemical, a contraction of agricultural chemical, is a generic term for the various chemical products used in agriculture. In most cases, agrichemical refers to the broad range of pesticides, including insecticides, herbicides, fungicides and nematicides. It may also include synthetic fertilizers, hormones and other chemical growth agents, and concentrated stores of raw animal manure. Agricultural chemicals are classified as follows by application target. Insecticides Agents for controlling harmful insect pests that damage field crops. Fungicides Agents for controlling diseases that damage field crops. Insect-fungicides Agents that simultaneously control harmful insect pests and diseases that damage field crops. Herbicides Agents for controlling weeds Rodenticides Agents for controlling rats and other rodents Plant growth regulators Agents to promote or inhibit the growth of field crops. Attractants Agents that attract mainly harmful insect pests by odor or other means. Repellents Agents for having repellent action on harmful mammals and birds that damage field crops. Spreaders Agents that are mixed with other agricultural chemicals to enhance the adherence of these chemicals.
  • 3. BY CHANDAN SINGH Role and Status of agro-chemical industry in India India is the fourth largest producer of agrochemicals globally, after United States, Japan and China. The agrochemicals industry is a significant industry for the Indian economy. The Indian agrochemicals market grew at a rate of 11% from USD 1.22 billion in FY08 to an estimated USD 1.36 billion in FY09. India’s agrochemicals consumption is one of the lowest in the world with per hectare consumption of just 0.58 Kg compared to US (4.5 Kg/ha) and Japan (11 Kg/ha). In India, paddy accounts for the maximum share of pesticide consumption, around 28%, followed by cotton (20%). Indian population is increasing and the per capita size of land decreasing, the use of pesticides in India has to improve further. Besides increasing in domestic consumption, the exports by the Indian Agrochemicals Industry can be doubled in the next four years if proper strategies and sophisticated technologies are adopted by the industry. Industry Structure……… In India, there are about 125 technical grade manufacturers (10 multinationals), 800 formulators, over 145,000 distributors. 60 technical grade pesticides are being manufactured indigenously. Technical grade manufacturers sell high purity chemicals in bulk (generally in drums of 200-250 Kg) to formulators. Formulators, in turn, prepare formulations by adding inert carriers, solvents, surface active agents, deodorants etc. These formulations are packed for retail sale and bought by the farmers. The Indian agrochemicals market is characterized by low capacity utilization. The total installed capacity in FY09 was 146,000 tons and total production was 85,000 tons leading to a low capacity utilization of 58%. The industry suffers from high inventory (owing to seasonal & irregular demand on account of monsoons) and long credit periods to farmers, thus making operations ‘working capital’ intensive. India due to its inherent strength of low-cost manufacturing and qualified low-cost manpower is a net exporter of pesticides to countries such as USA and some European & African countries. Exports formed ~50% of total industry turnover in FY08 and have achieved a Compounded Annual Growth Rate (CAGR) of 29% from FY04 to FY08.
  • 4. BY CHANDAN SINGH Key Segments…… Insecticides: Insecticides are used to ward off or kill insects. Consumption of insecticides for cotton has come down to 50% from 63% of total volume after introduction of BT cotton. Fungicides: Fungicides are used to control disease attacks on crops. The growing horticulture market in India owing to the government support has given a boost to fungicide usage. The market share of fungicides has increased from 16% in 2004 to 20% in 2009. Herbicides: Herbicides are the fastest growing segment of agrochemicals. Their main competition is cheap labor which is employed to manually pull out weeds. Sales are seasonal, owing to the fact that weeds flourish in damp, warm weather and die in cold spells. Bio-pesticides: Bio-pesticides are pesticides derived from natural substances like animals, plants, bacteria and certain minerals. Currently a small segment, biopesticides market is expected to grow in the future owing to government support and increasing awareness about use of non-toxic, environment friendly pesticides. Others: Plant growth regulators, Nematocides, Rodenticides, Fumigants etc. Rodenticides and plant growth regulators are the stars of this segment. Competitive Landscape….. The Indian agrochemicals market is highly fragmented in nature with over 800 formulators. The competition is fierce with large number of organized sector players and significant share of spurious pesticides. The market has been witnessing mergers and acquisitions with large players buying out small manufacturers. Key market participants include United Phosphorus Ltd, Bayer Cropscience Ltd, Rallis India Ltd, Gharda Chemicals Ltd, Syngenta India Ltd, BASF India Ltd, etc. Top ten companies control almost 80% of the market share. The market share of large players depends primarily on product portfolio and introduction of new molecules. Strategic alliances with competitors are common to reduce risks and serve a wider customer base. Key Trends……… 1. Market Trends: 2. Technology Trends: Growth Forecast & Drivers……. 1. Growth in demand for food grains
  • 5. BY CHANDAN SINGH 2. Limited farmland availability and growing exports: 3. Growth of horticulture & floriculture: Key Challenges……. 1. High R&D costs: 2. Threat from Genetically Modified (GM) seeds: 3. Need for efficient distribution systems: 4. Support for Integrated Pest Management (IPM) & rising demand for organic farming: 5. Counterfeit Products: Key Opportunities…… 1. Scope for increase in usage: 2. Huge export potential: 3. Patent expiry: 4. Product portfolio expansion: The agro industry is regarded as an extended arm of agriculture. The development of the agro industry can help stabilise and make agriculture more lucrative and create employment opportunities both at the production and marketing stages. The broad-based development of the agro-products industry will improve both the social and physical infrastructure of India. Since it would cause diversification and commercialization of agriculture, it will thus enhance the incomes of farmers and create food surpluses. The agro-industry mainly comprises of the post-harvest activities of processing and preserving agricultural products for intermediate or final consumption. It is a well-recognized fact across the world, particularly in the context of industrial development that the importance of agro-industries is relative to agriculture increases as economies develop. It should be emphasized that ‘food’ is not just produce. Food also encompasses a wide variety of processed products. It is in this sense that the agro-industry is an important and vital part of the manufacturing sector in developing countries and the means for building industrial capacities.
  • 6. BY CHANDAN SINGH Pesticides Pesticides are defined as substances or mixtures of substances intended for controlling, preventing, destroying, repelling, or attracting any biological organism deemed to be a pest. Insecticides, herbicides, defoliants, desiccants, fungicides, nematicides, avicides, and rodenticides are some of the many kinds of pesticides. PESTICIDE CLASSIFICATIONS AND FORMULATIONS CLASSIFICATION OF PESTICIDES Pesticides may be classified in a number of ways; these classifications can provide useful information about the pesticide chemistry, how they work, what they target, etc. Following are brief descriptions of some commonly used classification systems. BY CHEMICAL NATURE One traditional classification of pesticides places them in one of two groups: organic and inorganic. Organic pesticides are based on chemicals having carbon as the basis of their molecular structure. The chemicals in organic pesticides are more complex than those of inorganic pesticides, and usually do not dissolve easily in water. Inorganic pesticides are simpler compounds. They have a crystalline, salt-like appearance, are environmentally stable, and usually dissolve readily in water. The earliest chemical pesticides were inorganic, and included substance such as sulfur and lime. The vast majority of modern pesticides contain an organic chemical. There have been hundreds of pesticides developed based on organic chemicals, often with oxygen, phosphorus, or sulfur in their molecules, in addition to their basic carbon structure. Organic pesticides can be subdivided into two additional groups: the natural organics, and the synthetic organics. The natural organic pesticides (sometimes just called "organics") are derived from naturally occurring sources such as plants. Rotenone and pyrethrum are examples of natural organic pesticides. Synthetic organic pesticides (usually just called "synthetics") are produced artificially by chemical synthesis. This group comprises most "modern" pesticides (i.e., discovered or used as insecticides post-World War II), and
  • 7. BY CHANDAN SINGH includes DDT, permethrin, malathion, 2, 4-D, glyphosphate, and many, many others. BY TARGET PEST SPECIES AND PESTICIDE FUNCTION Pesticides are sometimes classified by the type of pest against which they are directed or the way the pesticide functions. Table 2.1 is an example of this sort of classification. INSECTICIDES AND ACARACIDES: CLASSIFICATION BY CHEMISTRY Insecticides are designed to control insects, and acaracides control ticks and mites. In public health applications they are most commonly used to control mosquitoes, flies, ticks, mites, lice, and fleas. Since insecticides and acaracides are often the same pesticides, they are not discussed separately here. Organochlorines (=chlorinated hydrocarbons) represent the one of the first group of pesticides synthesized, and include the well-known insecticide DDT. Although DDT is still legally used for vector control in some areas of the world (particularly where malaria occurs), DDT's registration for nearly all uses was suspended by the EPA many years ago, and consequently, it is no longer used in the United States. Most other organochlorines used for arthropod control, including chlordane, dieldrin, and lindane, have met similar fates. Table 2.1 Classification of insecticides. Pesticide Target Pest / Function Acaricide Mites, ticks Algaecide Algae Anticoagulant Rodents Attractant Attracts insects or birds Avicide Birds Bactericide Bacteria Defoliant Plant leaves Desiccant Disrupts water balance in arthropods Fungicide Fungi Growth regulator Regulates insect and plant growth Herbicide Weeds Insecticide Insects Miticide Mites Molluscicide Snails, slugs Nematicide Nematodes
  • 8. BY CHANDAN SINGH Piscicide Fish Predacide Vertebrate predators Repellent Repels vertebrates or arthropods Rodenticide Rodents Silvicide Woody vegetation Organophosphates Although a few organophosphate (OP) formulations remain available for vector control, their use has dramatically decreased because of resistance to OPs, the potential for non-target effects, and the development of alternative products. Members of this group contain phosphorous in their molecules. Products currently labeled for vector control include naled, malathion, and some formulations of dursban. Organophosphates are considered by most to pose a greater human health risk for pesticide applicators than other families of pesticides. Carbamates are chemically similar in structure to organophosphates, but whereas OPs are derivatives of phosphoric acid, carbamates are derivatives of carbamic acid. Pesticides in this group used for vector control in California include carbaryl (Sevin® ) for dusting rodent burrows to control fleas, propoxur (Baygon® ) for use against insect pests, and certain brands of bee and wasp control sprays. Carbamates also pose a relatively high risk for human poisoning. Some carbamates are herbicides. Pyrethrum is a natural organic insecticide that is derived from plants in the genus Chrysanthemum. There are about 30 species in the genus, most of which use the generic name as their common name. The insecticide is produced by grinding of the flowers, thus releasing the active components of the insecticide, called pyrethrins. The main active constituents are pyrethrin I and pyrethrin II plus smaller amounts of the related cinerins and jasmolins. Insecticides containing pyrethrins are neurotoxic to nearly all insects. They are harmful to fish, but are far less toxic to mammals and birds than many synthetic insecticides and are non-persistent, breaking down easily on exposure to light. They are considered to be amongst the safest insecticides for use around food. Pyrethrin-containing insecticides are used widely in California for vector control. They are broadly labeled, and can be used in both rural and urban areas in a variety of habitats. Pyrethrins are usually mixed with PBO (piperonyl butoxide), which acts as a synergist. Synergists are materials that are not necessarily pesticidal by themselves, but have the effect of increasing the toxicity of insecticides with which they are mixed. Without PBO, insects treated
  • 9. BY CHANDAN SINGH with the same dose of pyrethrins would be knocked down, but would eventually recover. Pyrethrins are highly toxic to fish and their direct application to water is restricted. Pyrethroids are synthetically produced molecules that are chemically similar to pyrethrins. Pyrethroids are not persistent. At rates applied for vector control, they break down quickly in sunlight, and are rarely present after just a few days. The mode of action of pyrethroids is the same as that of pyrethrins. Most pyrethroids are also synergized with PBO. Several generations of pyrethroids have been produced, with the latest formulations being effective at extremely small doses. Some of these new compounds may not break down as readily in sunlight as do pyrethrins, and in some cases pyrethroid synergists may not markedly improve their effectiveness. Pyrethrins and pyrethroids are now among the most common public health pesticides used in California, especially for the control of adult mosquitoes. Their use now far outstrips that of conventional synthetic pesticides such as organochlorines and organophosphates. Biorationals (biorational pesticides or biopesticides) are a group of pesticides that are considered relatively non-toxic to humans and are also environmentally safe. The EPA defines biorationals as "certain types of pesticides derived from such natural materials as animals, plants, bacteria, and certain minerals." Most pesticide specialists interpret the word "derived" broadly, and include synthetic pesticides that resemble natural substances. Ware and Whitacre, in The Pesticide Book, refer to biorationals as 21st century pesticides, and point out that the term has no single or legally clear definition. Biorationals can be separated into two groups: (1) biochemical (hormones, enzymes, pheromones, and natural insect and plant regulators) and (2) microbial (viruses, bacteria, fungi, protozoa, and nematodes). Among public health pesticides, methoprene (Altosid® ) would fall into the first group, Bacillus thuringiensis israelensis (Bti) into the second. Because there is presently no strict legal definition for the term biorational, many will realize that some products, such as Bti, will satisfy the definitions for both biorational and biological control agent. The action of biochemical biorationals is based on the interruption of natural growth processes of arthropods. They are not particularly selective among arthropod species, but generally have extremely low toxicity for vertebrates, including people. Insect growth regulators (IGRs), chitin inhibitors, plant growth regulators, and chromosterilants are included in this group. For vector control, the use of methoprene (an insect growth regulator) in mosquito control far outweighs all other uses. For many years after their introduction, IGRs were
  • 10. BY CHANDAN SINGH considered immune to the development of resistance by target pests. However, resistance has now been detected against some IGRs in specific locations in California and elsewhere. Diflubenzuron (Dimilin® ) is a good example of an IGR that mosquitoes have shown resistance to. Microbial pesticides kill arthropods either by toxins released by microbial organisms, or by infection by the organisms. Two common pesticides that fit within this group include the bacterial toxin produced by Bti, and the live bacteria, Bacillus sphaericus (Bs). Products containing both of these bacteria are used against mosquito larvae, with Bti being effective in killing black fly larvae as well. Most microbial pesticides are more selective than biochemical pesticides. MATERIALS APPLIED TO WATER SURFACES Petroleum oils are refined from crude oil and in vector control are used both as carriers for insecticides, and more directly (as active ingredients) when mixed with a surfactant and applied to the water surface (i.e., Golden Bear 1111® ) as a suffocating agent against mosquito larvae and pupae. Measured by weight, petroleum oils are by far the most common active ingredient (>90%) used for vector control in California Alcohols are also used as surface control chemicals against mosquito larvae (i.e., Agnique® ). These materials act by reducing surface tension of the water, eventually leading to the drowning of mosquito larvae or pupae. Water surface control insecticides have several advantages over conventional insecticides. Oils and alcohols will kill mosquito pupae as well as larvae, and because there action is more physical than biochemical, they do not lead to development of pesticide resistance. The disadvantage of these products is they kill non-target organisms that either breath at the water surface (e.g., small aquatic beetles), or that depend on surface tension of the water (e.g., water striders). OTHER CLASSIFICATIONS OF PESTICIDES Pesticides can also be classified by how they enter the target organism or where they act. Stomach toxicants enter an insect's body through the mouth and digestive tract, where they are absorbed into the insect's body. Stomach poisons are acquired during feeding. In vector control, this category includes bacteria, or their toxins, applied to the water where filter-feeding mosquito or black fly larvae will consume the poison. These microbial insecticides kill by destroying the midgut (or stomach) of the larvae. Ants, cockroaches, and other pest insects with
  • 11. BY CHANDAN SINGH chewing mouthparts can be controlled by incorporation of insecticides into baits of various types. The site of insecticidal action varies. Rodents are also often controlled for using ingested anticoagulants. They die from internal bleeding, the result of loss of the blood s clotting ability and damage to the capillaries. Because anticoagulant baits are slow in action (several days following the ingestion of a lethal dose), the target animal is unable to associate its illness with the bait eaten. As a result, bait shyness usually does not occur. This delayed action also has a safety advantage because it provides time to administer the antidote (vitamin K1) to save pets, livestock, and people who may have accidentally ingested the bait. Contact toxicants generally enter the pest or plant's body either by exposure to water treated with the chemical or direct contact with an aerosol (e.g., adult mosquitoes flying into an insecticidal "fog"), or by exposure to some treated surface, such as leaves. Like most insecticides, these poisons act upon the nerve and respiratory centers of arthropods. Most adult mosquito control products are contact toxicants. Fumigants are volatile compounds that enter the bodies of insects in a gaseous phase. There are no longer any fumigants registered for use for control of public health insect pests in California. (But are sometimes used in rodent control) Systemic toxicants are absorbed by plants, pets, or livestock and are disseminated throughout the organism via the vascular system. When a pest organism feeds on the plant or animal, they ingest the toxicant. Some toxicants are quickly lethal to the pest; others work to prevent the pest from maturing. Application in vector control is typically used for tick and flea control on pets, as well as dog heartworm prevention. Chemical repellents used in public health applications prevent bloodsucking insects such as mosquitoes, black flies, and ticks from biting humans, livestock, or pets. The most widely used chemical used in repellent formulations to protect people is dimethyl toluamide, or DEET. In recent years a variety of formulations have been developed to minimize DEETís unpleasant characteristics when used as a skin repellent, and also to lengthen the duration of its effectiveness. Since the end of the 20th century, several repellents with an entirely new chemical basis have been released, some rivaling the effectiveness of DEET. (Mechanical repellents, such as high frequency emitters, marketed for insects or other pests are generally unproven and ineffective) FORMULATIONS WITH COMBINATIONS OF PESTICIDES When two or more chemicals can be mixed safely, or used in combination, they are said to be compatible. These combinations can be a pesticide mixed with
  • 12. BY CHANDAN SINGH another non-pesticide chemical, or can be two or more pesticides that are combined in the same tank mix. The reasons for combining pesticides are: 1. To increase the effectiveness of one of the chemicals. As mentioned above, this is called synergism. The material added to increase the effectiveness of the primary chemical is called a synergist. The synergist may not necessarily be pesticidal by itself, but increases the effectiveness of the pesticide with which it is combined. The best-known example of the use of a synergist is the addition of piperonyl butoxide (PBO) to pyrethrum, pyrethrins, or some synthetic pyrethroids. Without the addition of PBO, flying insects may be knocked down by these insecticides, but will later recover and fly away. 2. To provide better control than that obtained from one pesticide. Applicators sometimes combine active pesticides to kill a pest that has not been effectively controlled by either chemical alone. Many combinations are quite effective, but in most cases it is not known if the improved control is a result of a synergistic action or an additive effect of the combined chemicals on different segments of the pest population. One should always check the label prior to verify the safety and legality of mixing pesticides. 3. To control different types of pests with a single application. Frequently, several types of pests need to be controlled at the same time. It is usually more economical to combine the pesticides needed and make a single application. When two or more pesticides cannot be used in combination, they are said to be incompatible. Some pesticides are incompatible because they will not mix, others because even though they mix, they do not produce the desired results. Some combinations of chemicals result in mixtures that produce an effect which is the opposite of synergism. This effect is called antagonism and may result in chemical reactions which cause the formation of new compounds. In other cases incompatibility may result in separation of the pesticide from the water or other carrying agent. If one of these reactions occurs, one of the following may result: l Effectiveness of one or both compounds may be reduced. l Precipitation may occur and clog the screen and nozzles of application equipment. l Various types of phytotoxicity may occur. l Excessive residues may result. l Excessive runoff may occur. Another less familiar, but extremely important, undesirable effect of combining certain pesticides is potentiation. Some of the organophosphorous pesticides potentiate (or activate) each other as far as animal toxicity is concerned. In some
  • 13. BY CHANDAN SINGH cases, the combination increases the toxicity of a compound that is normally of very low toxicity, so that the result is a compound that is highly toxic to people, other animals or plants. Some pesticide labels indicate known compatibility problems. Some pesticide formulations are prepared for mixing with other materials and are registered for pre-mixes or for tank mixes. If this is true, it will be so indicated on the label. Prior to tank mixing a combination of chemicals, refer to the compatibility charts that are available through your pesticide dealer or from various other sources. You should also remember that organophosphates, and some herbicides are more persistent in the environment and multiple applications several days apart may result in excessive residue, phytotoxicity, or livestock poisoning. PESTICIDE FORMULATION Using pesticide formulations are another way to classify pesticides. Pesticides are nearly always applied in formulations containing other materials. This is true by almost all types of pesticides. Unformulated pesticides are referred to as technical grade, and these are used only by toxicologists and other pesticide chemists or biologists conducting tests on pesticide resistance or susceptibility to target and non-target organisms. Technical grade pesticides are either formulated by manufacturers or by commercial pesticide distributors. All formulations sold in the USA must be labeled with complete instructions and restrictions for use. One formulation of a pesticide may be legally applied for a certain purpose, but a different formulation of the same pesticide may not be. That is why it is critical to completely read and understand the label for all pesticide formulations, especially if an applicator is using it for the first time. Formulation is done to improve safety, ease of handling, storage, ease of use, and effectiveness of pesticides. Formulations are nearly always the form in which pesticides are obtained by vector control specialists, and it is the formulation that must be registered, have an EPA registration number, a label, and a Material Safety Data Sheet. The formulation of any pesticide is identified by a letter or letter combination on the label. Formulations may undergo a final dilution with water or other diluent after being added to a spray tank or similar device. This is not considered formulation, and this final form is usually called the tank mix.
  • 14. BY CHANDAN SINGH Some of the most commonly used formulations are: Emulsifiable Concentrates (EC) These chemicals consist of concentrated oil solutions of technical grade pesticides combined with an emulsifier added to permit further mixing with water. Emulsifiers are detergent-like materials that allow the suspension of very small oil droplets in water to form an emulsion. Emulsifiable concentrates are used widely in vector control operations, with final water dilutions typically being made in spray tanks. Tank mixes are usually milky in appearance. ECs are losing popularity somewhat with the rise in costs of petroleum products, and new formulations using plant-derived oils are being sought. Wettable Powders (WP or W) These dispersible powders are finely ground, dry powders consisting of active pesticide ingredients mixed with other ingredients to aid in mixing and dispersion. Wettable powders are intended for mixture with a liquid, usually water, for application by spray equipment. They are generally mixed with water to form a slurry before being added to the spray tank. In the tank they require continual agitation. WPs can be used for most pest problems and in most spray equipment. Bti is available as a WP. WPs are harder on equipment than some other formulations, and can cause rapid wear on pumps, gaskets, and spray nozzles. Soluble Powder (SP) These powders are similar to wettable powders, except that the active ingredient, as well as the diluent and all formulating ingredients are completely soluble in water. Uses of soluble powders are similar to those of wettable powders. Dusts (D) Pesticides formulated as dusts are finely ground mixtures of active ingredient and a carrier material. Dust formulations are intended for direct application without further mixing. Dusts are never used where drift is a potential problem. For this reason, herbicides are not formulated as dusts. In vector control, dusts are frequently used to control fleas and other ectoparasites on pets. They are also applied to rodent burrows and bait stations to control fleas in plague control operations. Granules (G)
  • 15. BY CHANDAN SINGH In a granulated formulation, the active ingredient is mixed with various inert clays to form particles of various sizes. Granules used in vector control operations are usually from 20 to 80 mesh in size. Granular formulations are intended for direct application without further dilution. Granular formulations require specialized dispersal equipment, and may be applied from the air or on the ground. They may be used with small hand-cranked units, or simply scattered by hand (with appropriate personal protection). Granular applications of pesticides are especially useful in treating mosquito larvae in locations where heavy vegetation would otherwise prevent the insecticide from reaching the water. They are also favored in situations where drift would otherwise be a problem. Fumigants Fumigants are volatile chemicals stored as liquids under pressure, or incorporated into a solid form with clay which releases toxic gas when combined with water vapor. The only vector-related uses of fumigants are for treating rodents and their associated ectoparasites underground. Fumigants are used for structural pest control and may include species that are considered vectors (e.g., cockroaches). Mothballs are fumigants. Baits Baits contain active ingredients that are mixed with a pest food or attractant. Principal uses include control of household pests such as ants, mice, rats, roaches, and flies; they are used outdoors to control birds, ants, slugs, snails, and agricultural pests such as crickets and grasshoppers. Aerosols (A) Aerosols, or "bug bombs" are pressurized cans which contain a small amount of pesticide that is driven through a small nozzle under pressure from an inert gas (called a propellant). Aerosols are often used in households. Organisms that may be killed using aerosols include weeds, flies, for a variety of greenhouse pests, and in structural pest control. The use of aerosols peaked during the 1990s before concerns for propellants consisting of chlorofluorocarbons were linked to damage to the ozone layer. Since then, aerosol can uses of all kinds have dropped significantly, although substitute propellants are continually being tested as replacements for chlorofluorocarbons. Flowables (F or L) A flowable liquid usually is mixed with water for use in a sprayer. It forms a suspension in water which requires continual agitation. Principal uses are similar to those of emulsifiable concentrates.
  • 16. BY CHANDAN SINGH Water-Soluble Concentrate (WS) These liquid formulations form true solutions in water and require no agitation once mixed. They are used in the same way as emulsifiable concentrates. Ultra Low Volume Concentrates (ULV) Ultra low volume concentrates (ULV) are sold as technical product in its original liquid form, or solid product dissolved in a small amount of solvent. They are applied using special aerial or ground equipment that produces a fine spray at very low application rates. Their main use in public health is as mosquito adulticides. The underlying principle of ULV is that an extremely small droplet of pesticide (~10-30 microns) is supposed to lethally strike a mosquito. Droplets that are larger are considered inefficient, wasteful, and can have undesirable environmental effects. ULV applications, when done correctly, are very effective and very safe to people and other non-target organisms. Fogging Concentrates Fogging concentrates combine a pesticide with a solvent, with the type of solvent depending upon the type of fogging to be done. These are formulations sold only for public health use to control flying insects such as flies and mosquitoes. These formulations are applied using special truck-mounted machines called foggers. Foggers are of two types: thermal foggers use flash heating of an oil solvent to produce a visible plume of vapor or smoke, and cold (ambient) foggers atomize a jet of liquid in a venturi tube under pressure from a high-velocity air stream. Cold foggers can use insecticides combined with oil, water, or emulsifying agents. Slow Release or Controlled Release Formulations Some insecticides can be encased (encapsulated) in an inert material for a controlled release, resulting in decreased hazard and increased likelihood of the active ingredient reaching the target organism. Sustained-release mosquito larvicides are based on this principle. Previous uses of this general method using resin strips impregnated with dichlorvos (DDVP), a volatile organophosphate insecticide, for fly and moth control, are no longer approved for use. The most successful vector control products are those that provide slow release of bio-pesticides, although some critics of this approach claim that this encourages physiological resistance on the part of the target pests.
  • 17. BY CHANDAN SINGH Other Formulations There are other formulations that could be mentioned here, some of them very important, such as the formulations for impregnating clothing, bed nets, and curtains in tropical areas of the world for malaria control. There are other formulations, such as oil solutions and soluble pellets that are found mostly on hardware store shelves for home and garden use. Novel formulations are being evaluated continually, and some of these will probably eventually be adopted for vector control use.