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On-Farm K illing Of Poult ry
Using Gas – UK Ex perienc es
David Prit c hard
Gordon Hic k m an
23 J anuary 2007
Overview
Recent developments & UK experience of:
q R&D Programme of physiology of gas
mixtures
q Containerised Gassing Units (CGUs)
q Whole House Gassing (WHG)
q Foam
Bac k ground
q Permissible techniques for
killing birds for disease control
(WASK, schedule 9):
yDislocation of the neck (NB OIE
code)
yDecapitation
yLethal injection
yFree bullet XXX
yElectrocution
yExposure to lethal gases
yPercussion killer
Bac k ground - Wheelie Bins
q Use Carbon dioxide
q Welfare issues: gas, bird
monitoring, physical trauma
& crushing; smothering
q Technical issues:
ygas supply
ytemperature
q Consequently there was a perceived need for an improved
system that addressed some of the welfare and technical issues
presented by the wheelie bin system
R& D – Modified Bins
q Study initiated at Bristol
University - “Emergency
Killing of Poultry on Farm
using Gas Mixture”
q Led by Dr Mohan Raj
q Major objectives
yInvestigate alternatives to
CO2
yModify design of bin
yExamine rates of filling with
gas in a variety of
circumstances
R& D - Alt ernat ive gases
qAvailable gases:
y inert gases (argon,
nitrogen);
y inert gases + CO2;
y carbon monoxide;
y cyanide
qAversiveness of gas
mixtures
qSelected: Ar: CO2 in
an 80:20 mix
yWelfare;
ycost;
y availability;
ypracticality;
yhealth & safety
Conc ept Developm ent (CGU)
q Subsequent “brainstorming”
resulted in birth of the
Containerised Gassing Unit or
CGU
q Principle of ramping up usual
procedures during crisis
y Use available catching teams
y Use available Poultry transport
module and crates
q Principle of simple robust
systems
y Gas tight container
y Supply of argon/CO2
y Monitoring equipment - Oxygen
meter
Cont ainerised Gassing Unit
q The containerised gassing units consist of a gas
- tight steel (3mm thick) container (1.5m W x
3.0m L x 1.5 H = 6.75m3)
q A number of standard poultry transport modules
q A supply of a 80% argon and 20% carbon
dioxide gas mix.
q2 CGUs and 6
modules stored on an
articulated trailer for
rapid response
q Gas sourced
separately
qBoth deployed in less
than 24 hours
q50 CGUs in total
Port able Syst em for Rapid
Deploym ent
q The container is pre-fitted
with gas pipe work and
diffusers to disperse gas
and reduce noise and are
secured to the metal
container.
q Each container comes
with two gas regulators
and a manifold
q For transport these are
securely attached to
inside back panel of CGU
q A rack full of
individual gas
cylinders
qManifold system and
gas regulators
q One standard chicken
transport module
containing poultry are
placed inside the CGU
using a forklift
q Capacity depends on
size of bird
q 12 drawers each with 25
birds = 300 chickens per
unit
q The door is shut and secured.
q The gas supply is turned on and
maintained at 3 bar delivery
pressure for up to three minutes
or until a residual oxygen of 5%
by volume is registered in the
oxygen analyser.
q The birds are held in the gas
mixture for up to five minutes
from the moment of turning the
gas on or until wing flapping has
stopped (as determined from
listening to the sound)
Oxygen
analyser
q A forklift is used to remove
the module full of birds and
it is placed in atmospheric
air.
q Each draw is pulled out
and examined to check
that there are no survivors.
qAfter checking for
survivors,
carcases are
sprayed with
disinfectant
q The dead birds are
emptied into bags or
direct into leak-proof
lorries
q Self-emptying modules
can be used to minimise
manual handling
Each module will hold about 300 chickens (2 kg)
q CGU can be filled in 2 minutes and an additional 30
seconds exposure to gas mixture will effectively kill the
birds
q Operating with two metal containers on a farm would
therefore facilitate killing 600 chickens in 5 minutes
q Allowing an interval of 5 minutes between each cycle,
for the purpose of unloading and reloading metal
containers with modules, would in theory allow the
killing 6,000 birds per hour.
Work ing Assum pt ions
q For planning purposes a maximum
throughput of 4,000 birds per hour is used.
q Incidentally, a catching team of 5 people can
also work at the rate of crating 6,000 birds
per hour
q Therefore, one catching team could supply
birds to operate two containers on each
farm.
Work ing Assum pt ions
Field ex perienc e w it h CGUs
qOver 120 staff trained using DVD, SOP and
practical course
qUsed on three farms in Norfolk LPAI outbreak
with about 48,700 birds killed in less than 48
hours
qUsed for East Lothian NDV outbreak for 12745
birds ( partridge, quail, pheasant chicken)
qPlanned throughput achieved with safe
operation and humane kill
qPositive media coverage
Cont ainerised Gassing Unit s
Strengths
q Used in last 2 UK poultry disease outbreaks
q Modest cost
q Proven technique
q Humane – non-aversive gas mix
q Flexible
Weakness
q Individual birds need to be handled
q H&S associated with use of gas
q Moderate throughput
Uses
q Medium sized units (10 - 20,000 birds)
q Free range and Caged units
Whole House Gassing Trial
qBirds being culled for disease reasons
qNE England October 2006
qUsing liquid Carbon dioxide direct
injection into the house
q to kill 13,000 chicken poults
Rec ording
probes
for gas &
Tem perat ure
Preparat ion
of house
House
m easured
Lengt h 30 m
Widt h 12 m
Height t o
ridge 4m
Plac ing
Biosec urit y and
Safet y Barriers
Preparat ion
Trailer with variable
height assembly for lance
fitted with high pressure
hose
( pressure over 5 bar)
Preparation of site and
presite briefing
Closed inlet flaps in side
walls immediately prior
to gas delivery
Delivery lanc e
Lance placed at
approximately
1.5 meters above floor
End of lance cut at 30 0
to direct gas to roof of
house
Temperature probe in
situ
Video Monit oring using IR
c am eras
Gas delivery equipm ent and st aff
Gas m onit oring
Personal Carbon dioxide meter Continuous gas monitor
Perimeter security
Gas Delivery t o House
4 Tons of Liquid CO2
delivered in 4 minutes
Housed closed for 1
hour
Safet y Chec k s
Post gassing
Operatives work
in pairs for safety
Engineers using
Breathing apparatus
used to check gas levels
to certify safe entry for
vet to check birds are
killed
Indic at ors of hum ane k ill
observed post c ull
qDistribution of birds e.g. clumping or
stacking of birds indicating signs of panic
or suffocation
qPosition of birds post cull – lateral
recumbency or supine or ventral
qExternal signs on birds of injury or dam
qSigns of convulsions e.g. disturbed litter
Dist ribut ion of birds post k ill
Ventral recumbency
Lateral recumbency
No signs of
convulsions
Com paring dist ribut ion before
and aft er gas delivery
Before - showing
free dispersion
After - showing a
small amount of
clumping
Post k ill dist ribut ion
qBarrier placed half way
down house to limit
clumping
qSome clumping was
seen around barrier
Indicating that birds
did move away from
source of gas
Liquid Carbon diox ide k illing
of poult s - Conc lusions
qGood preparation of house – removal of
furniture and feeding systems and barrier put in
place
qEffective delivery systems 4 minutes to 50%
CO2 at 1.5 meters high
qNo evidence of poor welfare such as injury,
suffocation, or convulsions
qSome evidence of movement from the incoming
gas stream
qHumane acceptable system of killing small
chickens
Gassing – w hole
house
Strengths
q Widely used in Holland and Canada
q Live birds do not need to be handled
q Large numbers can be killed quickly
q Humane
Weakness
q Need technical support
q H&S associated with use of gas
q Large quantity of gas required
q Limited range of houses suitable ?
q Uses
q Large broiler units
q Some caged units?
Low Densit y Foam For K illing
Poult ry On-Farm
Using nit rogen or sim ilar
anox ic gas m ix t ure
Low densit y foam For K illing
Poult ry On-Farm
q Still under development
qDetails subject to commercial confidentiality
q Low density foam as a carrier for anoxic gas
q Death by exposure to anoxic gas mixture and
not by physical obstruction of trachea/lungs
q Trials using nitrogen and carbon dioxide
q Trials using small buildings
q Laboratory scale trials with animals
Foam generat ion
q Low density foam
produced using standard
fire fighting foam
generator from surfactant
and water
q Instead of air, anoxic gas
is used to create bubbles
q Surfactant specification
and quantity is the key
q Fragile dry foam needed
not not strong wet foam
Liquid Nit rogen
& Vaporiser
qNitrogen is cheaper,
readily available and
non-aversive
qNitrogen has a
higher boiling point
and can be
vaporised more
easily than carbon
dioxide
Gas Delivery
q Gas (not liquid)
delivered to foam
generator at close to
ambient temperature
qFoam rapidly fills
building
Princ iples
q Foam surfactant must
be robust enough to
hold gas and fill building
to required height
BUT
q Fragile enough so that
bird movement breaks
bubble and releases
gas
q accepted by the birds
q Further development required before it can be considered for
practical on-farm use
Ac k now ledgem ent s
Thank s t o
qBristol University
qRoslin Institute
qSilsoe Research Institute and University of
London
qCommercial partners and poultry farmers
qState veterinary service staff who developed
practical training and lead field operations
qDefra colleagues in AWD

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On farm killing january 2007

  • 1. On-Farm K illing Of Poult ry Using Gas – UK Ex perienc es David Prit c hard Gordon Hic k m an 23 J anuary 2007
  • 2. Overview Recent developments & UK experience of: q R&D Programme of physiology of gas mixtures q Containerised Gassing Units (CGUs) q Whole House Gassing (WHG) q Foam
  • 3. Bac k ground q Permissible techniques for killing birds for disease control (WASK, schedule 9): yDislocation of the neck (NB OIE code) yDecapitation yLethal injection yFree bullet XXX yElectrocution yExposure to lethal gases yPercussion killer
  • 4. Bac k ground - Wheelie Bins q Use Carbon dioxide q Welfare issues: gas, bird monitoring, physical trauma & crushing; smothering q Technical issues: ygas supply ytemperature q Consequently there was a perceived need for an improved system that addressed some of the welfare and technical issues presented by the wheelie bin system
  • 5. R& D – Modified Bins q Study initiated at Bristol University - “Emergency Killing of Poultry on Farm using Gas Mixture” q Led by Dr Mohan Raj q Major objectives yInvestigate alternatives to CO2 yModify design of bin yExamine rates of filling with gas in a variety of circumstances
  • 6. R& D - Alt ernat ive gases qAvailable gases: y inert gases (argon, nitrogen); y inert gases + CO2; y carbon monoxide; y cyanide qAversiveness of gas mixtures qSelected: Ar: CO2 in an 80:20 mix yWelfare; ycost; y availability; ypracticality; yhealth & safety
  • 7. Conc ept Developm ent (CGU) q Subsequent “brainstorming” resulted in birth of the Containerised Gassing Unit or CGU q Principle of ramping up usual procedures during crisis y Use available catching teams y Use available Poultry transport module and crates q Principle of simple robust systems y Gas tight container y Supply of argon/CO2 y Monitoring equipment - Oxygen meter
  • 8. Cont ainerised Gassing Unit q The containerised gassing units consist of a gas - tight steel (3mm thick) container (1.5m W x 3.0m L x 1.5 H = 6.75m3) q A number of standard poultry transport modules q A supply of a 80% argon and 20% carbon dioxide gas mix.
  • 9. q2 CGUs and 6 modules stored on an articulated trailer for rapid response q Gas sourced separately qBoth deployed in less than 24 hours q50 CGUs in total Port able Syst em for Rapid Deploym ent
  • 10. q The container is pre-fitted with gas pipe work and diffusers to disperse gas and reduce noise and are secured to the metal container. q Each container comes with two gas regulators and a manifold q For transport these are securely attached to inside back panel of CGU
  • 11. q A rack full of individual gas cylinders qManifold system and gas regulators
  • 12. q One standard chicken transport module containing poultry are placed inside the CGU using a forklift q Capacity depends on size of bird q 12 drawers each with 25 birds = 300 chickens per unit
  • 13. q The door is shut and secured. q The gas supply is turned on and maintained at 3 bar delivery pressure for up to three minutes or until a residual oxygen of 5% by volume is registered in the oxygen analyser. q The birds are held in the gas mixture for up to five minutes from the moment of turning the gas on or until wing flapping has stopped (as determined from listening to the sound) Oxygen analyser
  • 14. q A forklift is used to remove the module full of birds and it is placed in atmospheric air. q Each draw is pulled out and examined to check that there are no survivors.
  • 15. qAfter checking for survivors, carcases are sprayed with disinfectant
  • 16. q The dead birds are emptied into bags or direct into leak-proof lorries q Self-emptying modules can be used to minimise manual handling
  • 17. Each module will hold about 300 chickens (2 kg) q CGU can be filled in 2 minutes and an additional 30 seconds exposure to gas mixture will effectively kill the birds q Operating with two metal containers on a farm would therefore facilitate killing 600 chickens in 5 minutes q Allowing an interval of 5 minutes between each cycle, for the purpose of unloading and reloading metal containers with modules, would in theory allow the killing 6,000 birds per hour. Work ing Assum pt ions
  • 18. q For planning purposes a maximum throughput of 4,000 birds per hour is used. q Incidentally, a catching team of 5 people can also work at the rate of crating 6,000 birds per hour q Therefore, one catching team could supply birds to operate two containers on each farm. Work ing Assum pt ions
  • 19. Field ex perienc e w it h CGUs qOver 120 staff trained using DVD, SOP and practical course qUsed on three farms in Norfolk LPAI outbreak with about 48,700 birds killed in less than 48 hours qUsed for East Lothian NDV outbreak for 12745 birds ( partridge, quail, pheasant chicken) qPlanned throughput achieved with safe operation and humane kill qPositive media coverage
  • 20. Cont ainerised Gassing Unit s Strengths q Used in last 2 UK poultry disease outbreaks q Modest cost q Proven technique q Humane – non-aversive gas mix q Flexible Weakness q Individual birds need to be handled q H&S associated with use of gas q Moderate throughput Uses q Medium sized units (10 - 20,000 birds) q Free range and Caged units
  • 21. Whole House Gassing Trial qBirds being culled for disease reasons qNE England October 2006 qUsing liquid Carbon dioxide direct injection into the house q to kill 13,000 chicken poults
  • 22. Rec ording probes for gas & Tem perat ure Preparat ion of house House m easured Lengt h 30 m Widt h 12 m Height t o ridge 4m Plac ing Biosec urit y and Safet y Barriers
  • 23. Preparat ion Trailer with variable height assembly for lance fitted with high pressure hose ( pressure over 5 bar) Preparation of site and presite briefing Closed inlet flaps in side walls immediately prior to gas delivery
  • 24. Delivery lanc e Lance placed at approximately 1.5 meters above floor End of lance cut at 30 0 to direct gas to roof of house Temperature probe in situ
  • 25. Video Monit oring using IR c am eras
  • 26. Gas delivery equipm ent and st aff
  • 27. Gas m onit oring Personal Carbon dioxide meter Continuous gas monitor
  • 28. Perimeter security Gas Delivery t o House 4 Tons of Liquid CO2 delivered in 4 minutes Housed closed for 1 hour
  • 29. Safet y Chec k s Post gassing Operatives work in pairs for safety Engineers using Breathing apparatus used to check gas levels to certify safe entry for vet to check birds are killed
  • 30. Indic at ors of hum ane k ill observed post c ull qDistribution of birds e.g. clumping or stacking of birds indicating signs of panic or suffocation qPosition of birds post cull – lateral recumbency or supine or ventral qExternal signs on birds of injury or dam qSigns of convulsions e.g. disturbed litter
  • 31. Dist ribut ion of birds post k ill
  • 33. Com paring dist ribut ion before and aft er gas delivery Before - showing free dispersion After - showing a small amount of clumping
  • 34. Post k ill dist ribut ion qBarrier placed half way down house to limit clumping qSome clumping was seen around barrier Indicating that birds did move away from source of gas
  • 35. Liquid Carbon diox ide k illing of poult s - Conc lusions qGood preparation of house – removal of furniture and feeding systems and barrier put in place qEffective delivery systems 4 minutes to 50% CO2 at 1.5 meters high qNo evidence of poor welfare such as injury, suffocation, or convulsions qSome evidence of movement from the incoming gas stream qHumane acceptable system of killing small chickens
  • 36. Gassing – w hole house Strengths q Widely used in Holland and Canada q Live birds do not need to be handled q Large numbers can be killed quickly q Humane Weakness q Need technical support q H&S associated with use of gas q Large quantity of gas required q Limited range of houses suitable ? q Uses q Large broiler units q Some caged units?
  • 37. Low Densit y Foam For K illing Poult ry On-Farm Using nit rogen or sim ilar anox ic gas m ix t ure
  • 38. Low densit y foam For K illing Poult ry On-Farm q Still under development qDetails subject to commercial confidentiality q Low density foam as a carrier for anoxic gas q Death by exposure to anoxic gas mixture and not by physical obstruction of trachea/lungs q Trials using nitrogen and carbon dioxide q Trials using small buildings q Laboratory scale trials with animals
  • 39. Foam generat ion q Low density foam produced using standard fire fighting foam generator from surfactant and water q Instead of air, anoxic gas is used to create bubbles q Surfactant specification and quantity is the key q Fragile dry foam needed not not strong wet foam
  • 40. Liquid Nit rogen & Vaporiser qNitrogen is cheaper, readily available and non-aversive qNitrogen has a higher boiling point and can be vaporised more easily than carbon dioxide
  • 41. Gas Delivery q Gas (not liquid) delivered to foam generator at close to ambient temperature qFoam rapidly fills building
  • 42. Princ iples q Foam surfactant must be robust enough to hold gas and fill building to required height BUT q Fragile enough so that bird movement breaks bubble and releases gas q accepted by the birds q Further development required before it can be considered for practical on-farm use
  • 43. Ac k now ledgem ent s Thank s t o qBristol University qRoslin Institute qSilsoe Research Institute and University of London qCommercial partners and poultry farmers qState veterinary service staff who developed practical training and lead field operations qDefra colleagues in AWD