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Introduction to GMP

CHEE 440
Objectives
Acquire basic knowledge of
Good Manufacturing Practices (GMP)
What are GMPs ?
Why are they important ?

CHEE 440
History of Food and Drugs Act
Government Authorities
Canada: Health Canada
Health Products and Food
Branch (HPFB)
USA: Food & Drug Administration (FDA)
Europe: EC Directives

CHEE 440
History
Food and Drugs Act
Food and Drug Regulations
Division 2 : Good Manufacturing Practices

1900’s- Adulterated Food
First purity laws enacted

1930’s- Sulfanilimide
Drugs had to be proven safe

1960’s- Thalidomide
Drugs had to be proven safe and effective through
clinical trials

CHEE 440
Why are GMPs important?
Government requirement
Ensure quality product
Reduce rejects, recalls
Satisfied customers
Maintain manufacturing consistency
Company image and reputation

CHEE 440
Drugs
HPFB Definition: Any substance or

mixture of substances manufactured, sold or
represented for use in
a) the diagnosis, treatment, mitigation or prevention of a
disease, a disorder, an abnormal physical state or the
symptoms thereof in humans or animals
b) restoring, correcting or modifying organic functions in
humans or animals
c) “disinfection” in premises in which food is manufactured,
prepared or kept

DIN
Label Claim

CHEE 440
Food and Drugs Act
Establishment license
Site Reference File
HPFB Inspections

CHEE 440
Production Goals
Safety
Product is free of unwanted side effects when used
appropriately by patient

Identity
Product exactly matches the labelling and related documents

Strength
Product has correct concentration, potency or therapeutic
activity of active ingredient

Purity
Product is free from contamination

Quality
Product meets all standards, expectations; performs as claimed
Product made consistently
CHEE 440
GMP Categories
Sale
Premises
Equipment
Personnel
Sanitation
Raw Material
Testing
Manufacturing
Control

CHEE 440

Quality Control Department
Packaging Material Testing
Finished Product Testing
Records
Samples
Stability
Sterile Products
Medical Gases
Sale C.02.003
No distributor … and no importer shall
sell a drug unless it has been
fabricated, packaged/labeled, tested,
and stored in accordance with the
requirements of this Division

CHEE 440

1
Premises
C.02.004
Equipment C.02.005
Permits effective cleaning
Prevents contamination
Orderly conditions
Good state of repair

CHEE 440

1
Personnel

C.02.006

Appropriate education, training and
experience
Sufficient number of people
Receive GMP training
Initial and continuing training as relevant to
job responsibilities

CHEE 440

1
Sanitation

C.02.007 - .008

Sanitation Program to prevent
contamination
Limit the sources and types of
contamination
» Cleaning procedures for facilities &
equipment
» Pest control
» Environmental monitoring
Documented evidence

CHEE 440

1
Sanitation

C.02.008

Hygiene
Health and eye examinations
Report adverse health conditions
Clothing requirements
» No direct skin contact with product
» Wash hands
» No jewelry or excessive makeup
No smoking, eating, drinking, chewing, or
keeping of plants in operations areas

CHEE 440

1
Raw Material Testing C.02.009
- .010
each lot or batch of raw material is tested
three objectives
confirm the identity of the raw materials
provide assurance that quality of the drug in
dosage form will not be altered by raw material
defects
assure that raw materials have the characteristics
that will provide the desired quantity or yield in
manufacturing process

CHEE 440

1
Raw Material, Packaging Material
and Finished Product Testing
Samples of incoming materials are
collected and tested before use
Approved test methods and
specifications are used
Results must conform to specifications
for release for use or sale
Transportation and storage records

CHEE 440

1
Manufacturing Control
C.02.011
Written procedures are established and
followed
Master formulae, manufacturing order and
packaging order

Critical processes are validated
2nd person verification of activities
Quarantine system
Labelling requirements

CHEE 440

1
Manufacturing Control
C.02.012
Recall Programme
Self-Inspection Programme
Ensure compliance with
vendors/contractors

CHEE 440

1
Manufacturing Control

(cont’d)

Validation: the documented act of demonstrating
that any procedure, process, equipment, material,
activity, or system will consistently lead to the
expected results
»

TPP 1998 Edition

Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)

CHEE 440

1
Quality Control Department
C.02.013 - C.02.015
Quality Control Responsibilities
Testing of bulk components prior to use by
production
Testing of finished product prior to release
for sale
Stability program (in association with QA)

CHEE 440

2
Quality Control Department
C.02.013 - C.02.015
Quality Assurance Responsibilities
Ensure GMP compliance
Review batch records, labels
Release product, based on QC test results
Authorize all master documents and SOPs
Training, auditing
Customer complaints
Recall

CHEE 440

2
Key Quality Terms
CHANGE CONTROL
written procedure that describes the action to be
taken if a change is proposed to facilities, etc. used
in fabrication, packaging, and testing of drugs or
any change that may affect quality or support
system operation

DEVIATION
Planned or unplanned temporary departure from an
approved process, specification or procedure with
the potential to impact product quality

CHEE 440

2
Records

C.02.020 - C.02.024

Document all GMP activities
Use Good Documentation Practices
(GDP)
Records must be readily available
Needed to prove activities were
done

CHEE 440

2
Good Documentation Practices
Documentation must be:
permanent (black or blue ink)
legible, clear, concise
accurate
timely
consistent
complete

CHEE 440

2
Samples and Stability
Samples
Retain samples of each lot of raw material
and finished product for specified period of
time

Stability
Establish the length of time in which the
product meets all specifications
Monitor the drug for this period of time

CHEE 440

2
Sterile Products C.02.029
Sterile Products
Packaged in separate enclosed area by
trained personnel using method to ensure
sterility

CHEE 440

2
Summary
Pharmaceutical Industry is regulated by
GMPs
Good Manufacturing Practices must be
followed
GMPs ensure drug products are safe,
pure and effective.

CHEE 440

2

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Introduction to GMP Training by

  • 2. Objectives Acquire basic knowledge of Good Manufacturing Practices (GMP) What are GMPs ? Why are they important ? CHEE 440
  • 3. History of Food and Drugs Act Government Authorities Canada: Health Canada Health Products and Food Branch (HPFB) USA: Food & Drug Administration (FDA) Europe: EC Directives CHEE 440
  • 4. History Food and Drugs Act Food and Drug Regulations Division 2 : Good Manufacturing Practices 1900’s- Adulterated Food First purity laws enacted 1930’s- Sulfanilimide Drugs had to be proven safe 1960’s- Thalidomide Drugs had to be proven safe and effective through clinical trials CHEE 440
  • 5. Why are GMPs important? Government requirement Ensure quality product Reduce rejects, recalls Satisfied customers Maintain manufacturing consistency Company image and reputation CHEE 440
  • 6. Drugs HPFB Definition: Any substance or mixture of substances manufactured, sold or represented for use in a) the diagnosis, treatment, mitigation or prevention of a disease, a disorder, an abnormal physical state or the symptoms thereof in humans or animals b) restoring, correcting or modifying organic functions in humans or animals c) “disinfection” in premises in which food is manufactured, prepared or kept DIN Label Claim CHEE 440
  • 7. Food and Drugs Act Establishment license Site Reference File HPFB Inspections CHEE 440
  • 8. Production Goals Safety Product is free of unwanted side effects when used appropriately by patient Identity Product exactly matches the labelling and related documents Strength Product has correct concentration, potency or therapeutic activity of active ingredient Purity Product is free from contamination Quality Product meets all standards, expectations; performs as claimed Product made consistently CHEE 440
  • 9. GMP Categories Sale Premises Equipment Personnel Sanitation Raw Material Testing Manufacturing Control CHEE 440 Quality Control Department Packaging Material Testing Finished Product Testing Records Samples Stability Sterile Products Medical Gases
  • 10. Sale C.02.003 No distributor … and no importer shall sell a drug unless it has been fabricated, packaged/labeled, tested, and stored in accordance with the requirements of this Division CHEE 440 1
  • 11. Premises C.02.004 Equipment C.02.005 Permits effective cleaning Prevents contamination Orderly conditions Good state of repair CHEE 440 1
  • 12. Personnel C.02.006 Appropriate education, training and experience Sufficient number of people Receive GMP training Initial and continuing training as relevant to job responsibilities CHEE 440 1
  • 13. Sanitation C.02.007 - .008 Sanitation Program to prevent contamination Limit the sources and types of contamination » Cleaning procedures for facilities & equipment » Pest control » Environmental monitoring Documented evidence CHEE 440 1
  • 14. Sanitation C.02.008 Hygiene Health and eye examinations Report adverse health conditions Clothing requirements » No direct skin contact with product » Wash hands » No jewelry or excessive makeup No smoking, eating, drinking, chewing, or keeping of plants in operations areas CHEE 440 1
  • 15. Raw Material Testing C.02.009 - .010 each lot or batch of raw material is tested three objectives confirm the identity of the raw materials provide assurance that quality of the drug in dosage form will not be altered by raw material defects assure that raw materials have the characteristics that will provide the desired quantity or yield in manufacturing process CHEE 440 1
  • 16. Raw Material, Packaging Material and Finished Product Testing Samples of incoming materials are collected and tested before use Approved test methods and specifications are used Results must conform to specifications for release for use or sale Transportation and storage records CHEE 440 1
  • 17. Manufacturing Control C.02.011 Written procedures are established and followed Master formulae, manufacturing order and packaging order Critical processes are validated 2nd person verification of activities Quarantine system Labelling requirements CHEE 440 1
  • 18. Manufacturing Control C.02.012 Recall Programme Self-Inspection Programme Ensure compliance with vendors/contractors CHEE 440 1
  • 19. Manufacturing Control (cont’d) Validation: the documented act of demonstrating that any procedure, process, equipment, material, activity, or system will consistently lead to the expected results » TPP 1998 Edition Design Qualification (DQ) Installation Qualification (IQ) Operational Qualification (OQ) Performance Qualification (PQ) CHEE 440 1
  • 20. Quality Control Department C.02.013 - C.02.015 Quality Control Responsibilities Testing of bulk components prior to use by production Testing of finished product prior to release for sale Stability program (in association with QA) CHEE 440 2
  • 21. Quality Control Department C.02.013 - C.02.015 Quality Assurance Responsibilities Ensure GMP compliance Review batch records, labels Release product, based on QC test results Authorize all master documents and SOPs Training, auditing Customer complaints Recall CHEE 440 2
  • 22. Key Quality Terms CHANGE CONTROL written procedure that describes the action to be taken if a change is proposed to facilities, etc. used in fabrication, packaging, and testing of drugs or any change that may affect quality or support system operation DEVIATION Planned or unplanned temporary departure from an approved process, specification or procedure with the potential to impact product quality CHEE 440 2
  • 23. Records C.02.020 - C.02.024 Document all GMP activities Use Good Documentation Practices (GDP) Records must be readily available Needed to prove activities were done CHEE 440 2
  • 24. Good Documentation Practices Documentation must be: permanent (black or blue ink) legible, clear, concise accurate timely consistent complete CHEE 440 2
  • 25. Samples and Stability Samples Retain samples of each lot of raw material and finished product for specified period of time Stability Establish the length of time in which the product meets all specifications Monitor the drug for this period of time CHEE 440 2
  • 26. Sterile Products C.02.029 Sterile Products Packaged in separate enclosed area by trained personnel using method to ensure sterility CHEE 440 2
  • 27. Summary Pharmaceutical Industry is regulated by GMPs Good Manufacturing Practices must be followed GMPs ensure drug products are safe, pure and effective. CHEE 440 2