This document provides guidance on scaffold safety. It defines a competent person and their responsibilities in scaffold construction, alteration, and dismantling. General requirements for scaffolds include inspection prior to use, fall protection above 10 feet, handrails at 42 inches and 21 inches, and toe boards for falling object protection. Scaffolds must support their own weight plus 4 times the intended load. Various types of scaffolds are described, including frame scaffolds, stick-built pole scaffolds, pump jack scaffolds, and hanging scaffold systems.
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Introduction to Scaffolds Safety Requirements
1. ScaffoldsScaffolds
These handouts and documents with attachments are not final, complete, or definitive instruments. This information is for guidance purposesThese handouts and documents with attachments are not final, complete, or definitive instruments. This information is for guidance purposes
only. You should independently verify and satisfy yourself as to its accuracy. The AHBSIF does not assume any liability for damagesonly. You should independently verify and satisfy yourself as to its accuracy. The AHBSIF does not assume any liability for damages
arising from the use of this information or exhibits and attachments thereto and renders no opinion that any of the terms, conditions,arising from the use of this information or exhibits and attachments thereto and renders no opinion that any of the terms, conditions,
and/or cited federal standards in this document and the exhibits and attachments should be explicitly followed by the fund member. Seekand/or cited federal standards in this document and the exhibits and attachments should be explicitly followed by the fund member. Seek
specific guidance from the appropriate regulator (OSHA) or professional advisor.specific guidance from the appropriate regulator (OSHA) or professional advisor.
2. Introduction to ScaffoldsIntroduction to Scaffolds
OSHA revised theOSHA revised the
scaffold standard inscaffold standard in
1997 due to the1997 due to the
following;following;
A quarter of the workersA quarter of the workers
responsible for installingresponsible for installing
work platforms andwork platforms and
inspecting, and assemblinginspecting, and assembling
them had no formal training.them had no formal training.
Only 1/3 of scaffolds wereOnly 1/3 of scaffolds were
equipped with handrails.equipped with handrails.
3. Defining a Competent PersonDefining a Competent Person
One who is capable of identifying existing andOne who is capable of identifying existing and
predictable hazards in the surroundings, orpredictable hazards in the surroundings, or
working conditions which are unsanitary,working conditions which are unsanitary,
hazardous, or dangerous to employees, andhazardous, or dangerous to employees, and
who haswho has authorization to eliminateauthorization to eliminate them.them.
ScaffoldsScaffolds shall beshall be constructed, altered, orconstructed, altered, or
dismantleddismantled under the supervision of aunder the supervision of a
competent person.competent person.
4. General RequirementsGeneral Requirements
All scaffolds must be inspected prior to use.All scaffolds must be inspected prior to use.
10’ is the point at which some means of fall10’ is the point at which some means of fall
protection must be used.protection must be used.
Top handrails should be around 42”, with theTop handrails should be around 42”, with the
mid-rail about half way at 21”.mid-rail about half way at 21”.
Toe boards or other adequate means ofToe boards or other adequate means of
falling object protection must be installed iffalling object protection must be installed if
there is a possibility of anything falling andthere is a possibility of anything falling and
striking someone below.striking someone below.
5. General RequirementsGeneral Requirements
All scaffolds must supportAll scaffolds must support
their own weight and 4xtheir own weight and 4x
the maximum intendedthe maximum intended
load.load.
Vertical tie-in or outriggerVertical tie-in or outrigger
support is not necessary onsupport is not necessary on
a free-standing scaffold untila free-standing scaffold until
the height exceeds thethe height exceeds the
minimum dimension of theminimum dimension of the
base by four times.base by four times.
6. General RequirementsGeneral Requirements
Ladder use on aLadder use on a
scaffold is prohibited.scaffold is prohibited.
Platforms must bePlatforms must be
kept clear of debris.kept clear of debris.
Do not load sideDo not load side
brackets. Most arebrackets. Most are
rated at 25 lbs/ft²rated at 25 lbs/ft²
maximum.maximum.
7. Decks And PlankingDecks And Planking
All platforms must be fully decked or planked.All platforms must be fully decked or planked.
Each abutted end of a plank shall rest on a separate supportEach abutted end of a plank shall rest on a separate support
surface.surface.
Overlap platforms not less than 12” only over supports, unlessOverlap platforms not less than 12” only over supports, unless
restrained to prevent movement, i.e. ”Cleating”.restrained to prevent movement, i.e. ”Cleating”.
The working deck should never be more than 14” away from theThe working deck should never be more than 14” away from the
working surface.working surface.
8. Decks And PlankingDecks And Planking
A scaffold grade plank will beA scaffold grade plank will be
stamped or marked as suchstamped or marked as such
Plank must be laminated orPlank must be laminated or
solid drawnsolid drawn
A lumber yard 2 x 10 can beA lumber yard 2 x 10 can be
used if it is free of knots orused if it is free of knots or
other defectsother defects
Rough Sawn, Full DimensionRough Sawn, Full Dimension
LumberLumber
Nominal Thickness LumberNominal Thickness Lumber
Working LoadWorking Load
in lbs/ft²in lbs/ft² 2525 5050 7575 2525 5050 7575
PermissiblePermissible
Span in FeetSpan in Feet 1010 88 66 88 66 66
9. Overhead Power LinesOverhead Power Lines
The clearance between scaffolds and powerThe clearance between scaffolds and power
lines is as follows:lines is as follows:
Insulated LinesInsulated Lines Minimum DistanceMinimum Distance
< 300 V< 300 V 3’3’
300 to 50 kV300 to 50 kV 10’10’
> 50 kV> 50 kV 10’ + 1/2”10’ + 1/2” for every additional kVfor every additional kV
Uninsulated LinesUninsulated Lines Minimum DistanceMinimum Distance
< 50 kV< 50 kV 10’10’
> 50 kV> 50 kV 10’ + 1/2”10’ + 1/2” for every additional kVfor every additional kV
10. Frame ScaffoldsFrame Scaffolds
Systems should use only originalSystems should use only original
parts. Components from differentparts. Components from different
systems should not be mixed.systems should not be mixed.
All frame scaffolds must use aAll frame scaffolds must use a
manufactured base pad. Verticalmanufactured base pad. Vertical
tubes should never sit directly ontubes should never sit directly on
the ground or make-shift mud sill.the ground or make-shift mud sill.
X-braces may serve as a top-railX-braces may serve as a top-rail
or mid-rail, but not both.or mid-rail, but not both.
If aluminum walking decks areIf aluminum walking decks are
used, be sure that end hooks areused, be sure that end hooks are
in place and that the dimensionsin place and that the dimensions
match the scaffold.match the scaffold.
11. Frame Scaffolds - AccessFrame Scaffolds - Access
Ladder FrameLadder Frame Walk-ThroughWalk-Through
OK for Climbing Must have External
Access
12. Frame Scaffolds - AccessFrame Scaffolds - Access
Erectors can climb either type,Erectors can climb either type,
but provisions for safe accessbut provisions for safe access
should be established as soonshould be established as soon
as possible.as possible.
Bottom rung cannot be moreBottom rung cannot be more
than two feet high.than two feet high.
Options for access areOptions for access are
manufactured bolt-on laddermanufactured bolt-on ladder
system, stair system, orsystem, stair system, or
extension ladder secured andextension ladder secured and
sloped properly.sloped properly.
X-braces are not intended forX-braces are not intended for
use as access.use as access.
13. ““Stick-Built” Pole ScaffoldStick-Built” Pole Scaffold
2” x 4” poles free of knots, splits or other defects.2” x 4” poles free of knots, splits or other defects.
1” x 4” cross-bracing for each section.1” x 4” cross-bracing for each section.
2” x 6” or 2” x 8” block under pole if soft ground.2” x 6” or 2” x 8” block under pole if soft ground.
Walk board aWalk board a minimumminimum 2” x 10” free of knots or other defects.2” x 10” free of knots or other defects.
Walk boards must hang over bearer a minimum of 6”.Walk boards mustWalk boards must hang over bearer a minimum of 6”.Walk boards must
overlap each other a minimum of 12”.overlap each other a minimum of 12”.
2” x 4” top rail, mid rail, and toe board2” x 4” top rail, mid rail, and toe board
14. Stick Built ScaffoldsStick Built Scaffolds
Proper overlapProper overlap
on deckon deck
plankingplanking
Top rail andTop rail and
mid railmid rail
establishedestablished
after deckafter deck
height reachesheight reaches
ten feetten feet
AdequateAdequate
supportsupport
betweenbetween
stanchionsstanchions
Proper mudProper mud
sills undersills under
polespoles
Is this scaffoldIs this scaffold
complete?complete?
15. Pump Jack ScaffoldsPump Jack Scaffolds
Pump Jack brackets, braces,Pump Jack brackets, braces,
and accessories must beand accessories must be
fabricated from metal.fabricated from metal.
Each pump jack bracket mustEach pump jack bracket must
have two positive grippinghave two positive gripping
mechanisms.mechanisms.
Poles should be secured toPoles should be secured to
the structure with triangularthe structure with triangular
bracing.bracing.
Work benches should not beWork benches should not be
used as a working deck.used as a working deck.
If 2x4’s are spliced to make aIf 2x4’s are spliced to make a
pole, mending plates must bepole, mending plates must be
installed to maintain strength.installed to maintain strength.
16. Ladder Jack ScaffoldsLadder Jack Scaffolds
Platforms must not exceed 20’Platforms must not exceed 20’
in height.in height.
Job made ladders cannot beJob made ladders cannot be
used to support ladder jackused to support ladder jack
scaffolds.scaffolds.
Ladders that support ladderLadders that support ladder
jacks must be placed, fastened,jacks must be placed, fastened,
or equipped with devices toor equipped with devices to
prevent slipping.prevent slipping.
Scaffold platforms must not beScaffold platforms must not be
bridged to one another.bridged to one another.
Werner and Louisville produceWerner and Louisville produce
handrail systems for ladder jackhandrail systems for ladder jack
working decks.working decks.
17. Trestle Ladder ScaffoldTrestle Ladder Scaffold
Scaffold platforms mustScaffold platforms must
be placed no higher thanbe placed no higher than
the second-highest rungthe second-highest rung
of the ladderof the ladder
A conventional stepA conventional step
ladder is not to be usedladder is not to be used
for this scaffoldfor this scaffold
configurationconfiguration
Work platforms must beWork platforms must be
securesecure
All general scaffold andAll general scaffold and
ladder standards applyladder standards apply
18. Carpenters Bracket ScaffoldCarpenters Bracket Scaffold
Typically constructed of woodTypically constructed of wood
Each piece must be properly fitted andEach piece must be properly fitted and
securely joinedsecurely joined
Brackets must be no more than 8 ft.Brackets must be no more than 8 ft.
apartapart
The platform can be no less than twoThe platform can be no less than two
2’ x 10’ size planks2’ x 10’ size planks
Attachment must occur in one ofAttachment must occur in one of
following ways:following ways:
Hook over a well secured and strongHook over a well secured and strong
supporting membersupporting member
A bolt of no less than 5/8” diameterA bolt of no less than 5/8” diameter
extended through the inside of theextended through the inside of the
building wallbuilding wall
Unit attaches via metal stud or weldingUnit attaches via metal stud or welding
if possibleif possible
19. Hanging Scaffold SystemHanging Scaffold System
The Wall WalkerThe Wall Walker
Device meets OSHADevice meets OSHA
standardsstandards
It can be hung on theIt can be hung on the
inside or outside of theinside or outside of the
wallwall
Fall protectionFall protection
attachments areattachments are
availableavailable
The horizontal beamThe horizontal beam
positional is adjustablepositional is adjustable
20. The Wall WalkerThe Wall Walker
General Framing,General Framing,
exterior face hangingexterior face hanging
on top plateon top plate
Handrail System inHandrail System in
placeplace
Setting pre-fab trussesSetting pre-fab trusses
Aluminum walk deckAluminum walk deck
locked into placelocked into place
21. The Wall WalkerThe Wall Walker
Cutting tails on raftersCutting tails on rafters
Using inside wallUsing inside wall
position from top plateposition from top plate
Easy stow and carryEasy stow and carry
Unit folds down,Unit folds down,
handrail post storeshandrail post stores
inside vertical supportinside vertical support
23. Manually Propelled MobileManually Propelled Mobile
ScaffoldsScaffolds
Also known as a “Perry” or “Baker”Also known as a “Perry” or “Baker”
scaffold.scaffold.
The casters and wheels must beThe casters and wheels must be
locked to prevent movement while thelocked to prevent movement while the
scaffold is stationary.scaffold is stationary.
An employee may ride this scaffoldAn employee may ride this scaffold
under the following conditions:under the following conditions:
The floor is level and free of allThe floor is level and free of all
obstructionsobstructions
The minimum dimension of theThe minimum dimension of the
scaffold base is at least half the heightscaffold base is at least half the height
The wheels are equipped with rubberThe wheels are equipped with rubber
or some other resilient materialor some other resilient material
All tools and materials are secured orAll tools and materials are secured or
removed prior to movementremoved prior to movement
Because the wheels and castorsBecause the wheels and castors
must be locked once the scaffold ismust be locked once the scaffold is
set, this prohibits movement fromset, this prohibits movement from
24. Rustgo Manual Work PlatformRustgo Manual Work Platform
All-terrain motorless workAll-terrain motorless work
platform with rear steeringplatform with rear steering
capabilitiescapabilities
Can be towed to jobsiteCan be towed to jobsite
location on a standard hitchlocation on a standard hitch
Winch system on eachWinch system on each
upright raises and lowersupright raises and lowers
work platformwork platform
Front handrail system isFront handrail system is
completely removablecompletely removable
Employees cannot stay onEmployees cannot stay on
work platform duringwork platform during
movementmovement
All general scaffoldAll general scaffold
standards applystandards apply
25. Horse ScaffoldsHorse Scaffolds
Horses must be spaced notHorses must be spaced not
more than 5 ft. for mediummore than 5 ft. for medium
duty, not more than 8 ft. forduty, not more than 8 ft. for
light dutylight duty
For stacking applications, mustFor stacking applications, must
not exceed two tiers or ten feetnot exceed two tiers or ten feet
in heightin height
Horses must be inspected forHorses must be inspected for
defects prior to usedefects prior to use
All general scaffold standardsAll general scaffold standards
applyapply
MembersMembers DimensionsDimensions
HorizontalHorizontal
BearerBearer
3 x 4”3 x 4”
LegsLegs 111/41/4” x 4” x 41/21/2””
BracesBraces
between Legsbetween Legs
1 x 6”1 x 6”
Gusset BraceGusset Brace
at top of Legsat top of Legs
1 x 8”1 x 8”
Half DiagonalHalf Diagonal
BracesBraces
111/41/4 x 4x 41/21/2””
26. Adjustable ScaffoldsAdjustable Scaffolds
Use is more common toUse is more common to
commercial projectscommercial projects
Pre-shift inspection of allPre-shift inspection of all
components is criticalcomponents is critical
Hoist MotorsHoist Motors
OutriggersOutriggers
All Fastening PointsAll Fastening Points
All general scaffoldAll general scaffold
standards applystandards apply
27. Crawling Boards / Chicken LaddersCrawling Boards / Chicken Ladders
Crawling board must be atCrawling board must be at
least 10” wide and 1” thickleast 10” wide and 1” thick
CleatsCleats
Must be at least 1” x 1Must be at least 1” x 11/21/2””
Must be as long as the board isMust be as long as the board is
widewide
Must be spaced equally at noMust be spaced equally at no
more than 2’ apartmore than 2’ apart
If the crawling boardIf the crawling board
presents a fall exposure, fallpresents a fall exposure, fall
protection must be used i.e.protection must be used i.e.
handrails-harnesshandrails-harness
28. Scissor LiftsScissor Lifts
Scissor lifts are not addressed by theScissor lifts are not addressed by the
aerial lift provisions of Subpart L.aerial lift provisions of Subpart L.
There are no OSHA provisions thatThere are no OSHA provisions that
address scissor lifts, however,address scissor lifts, however,
employers must comply with theemployers must comply with the
applicable provisions of Subpart L,applicable provisions of Subpart L,
both general and specific.both general and specific.
Example:Example:
Scissor lifts are mobile, the specific requirements forScissor lifts are mobile, the specific requirements for
mobile scaffolds standard (§1926.452 (w) - mobilemobile scaffolds standard (§1926.452 (w) - mobile
scaffolds) shall be used.scaffolds) shall be used.
Scissor liftsScissor lifts do notdo not require a personalrequire a personal
fall arrest system for occupants.fall arrest system for occupants.
29. Aerial LiftsAerial Lifts
Occupants of an aerial liftOccupants of an aerial lift
must use a personal fallmust use a personal fall
arrest system.arrest system.
Occupants are required toOccupants are required to
stay on the floor of thestay on the floor of the
basket at all times.basket at all times.
Pre-shift inspection isPre-shift inspection is
critical to insure safecritical to insure safe
operation.operation.
The lift may not be fieldThe lift may not be field
modified without themodified without the
manufacturers consent.manufacturers consent.
30. Scaffold ChecklistScaffold Checklist
Stability of the ground or work surface,Stability of the ground or work surface,
proper mud sills when neededproper mud sills when needed
All components from the sameAll components from the same
manufacturermanufacturer
Adjustable screw jacks with base padsAdjustable screw jacks with base pads
in every postin every post
External ladder access for steelExternal ladder access for steel
scaffold bucks not designed for climbingscaffold bucks not designed for climbing
Erection, dismantle, alteration doneErection, dismantle, alteration done
under supervision of a competent personunder supervision of a competent person
Complete decking from front to back onComplete decking from front to back on
all working levelsall working levels
Fall protection in place once work deckFall protection in place once work deck
reaches or exceeds 10 ft. forreaches or exceeds 10 ft. for
conventional scaffoldsconventional scaffolds
Daily inspection performed by aDaily inspection performed by a
competent person before and during thecompetent person before and during the
shiftshift
Scaffold must be designed to hold fourScaffold must be designed to hold four
times the intended working load (safetytimes the intended working load (safety
factor of “4”)factor of “4”)
Tie-ins set once the height of theTie-ins set once the height of the
scaffold exceeds four times the minimumscaffold exceeds four times the minimum
base dimensionbase dimension
Scaffold grade planking or better for allScaffold grade planking or better for all
work surfaceswork surfaces
Planks overlapped over horizontalPlanks overlapped over horizontal
support no less than 12”support no less than 12”
Overhead protection for other trades orOverhead protection for other trades or
personnel belowpersonnel below
Pre-shift inspection of all motorizedPre-shift inspection of all motorized
components, proper PPE in usecomponents, proper PPE in use