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Inorganic
Fire Retardant
Encapsulant

Tin Plated
Copperweld®

Flame Proof
High Temperature
Ceramic Housing

WIRE WOUND RESISTORS
CERAMIC ENCASED TYPE

HCW
SERIES

POWER TYPE
Ceramic Encased
Wire Wound Resistors
For Pulse Applications
All Welded Cap &
Lead Assembly

Alloy Wire Wound
Element On
Ceramic Substrate

• Very high degree of insulation
• Low temperature on PCB solder joint
• 1 W to 20 W
• R05 to 56K
• High power to size ratio in a fireproof
package compatible to UL standards.

e : info@htr-india.com
www.htr-india.com

PHYSICAL CONFIGURATION

WIRE WOUND
RESISTORS
CERAMIC
ENCASED
TYPE

HCW

TYPE

POWER
RATING
at 70°C

DIMENSIONS (mm)

◊

W
±1

L
±1.5

RESISTANCE RANGE

LM
±1mm

H
±1

d
±0.05

	
	

min	

max

TYPICAL
WEIGHT
PER PC
(gms)

CW-1	

1W	

15.0	

7.5	

6.5	

35 	

0.8	

R05	

4K7	

1.6

CW-2	

2W	

17.5	

7.5	

7.0	

40 	

0.8	

R05	

7K5	

3.2

CW-3	

3W	

22.0	

8.0	

8.0	

45 	

0.8	

R05	

11K	

4.4

CW-5	

5W	

22.0	

9.5	

9.5	

45 	

0.8	

R05	

11K	

5.5

CW-7	

7W	

35.0	

9.5	

9.5	

55 	

0.8	

R05	

30K	

7.5

CW-10	

10W	

48.0	

9.5	

9.5	

70 	

0.8	

R05	

43K	

10.0

CW-15	

15W at 25°C	

48.0	

12.5	

12.5	

70 	

1.0	

R05	

43K	

17.2

CW-20	

20W at 25°C	

63.5	

12.5	

12.5	

85 	

1.0	

R05	

56K	

22.5

◊ A bead of potting compound may be observed at the point where the termination emerges out of the ceramic case.

PULSE TYPE RESISTORS

Resistors for use under pulse conditions as per IEC - 61000 - 4 - 5 available.
For further information please refer to “PULSE / SURGE capability of
resistors”. In case a tailor-made pulse resistor is required, please refer to
“Questionnaire of data required” and provide data accordingly.

NON INDUCTIVE RESISTORS

Non inductive style available with Aryton Perry winding.

ELECTRICAL CHARACTERISTICS / DATA
PARAMETER/PERFORMANCE TEST & TEST METHOD

PERFORMANCE REQUIREMENTS	

Power Rating (Rated Ambient Temperature)	
	
	

Upto 10W, full Power dissipation at 70°C and
15W / 20W full power dissipation at 25°C and 			
linearly derated to zero at +275°C (Refer Derating curve above)

Operating Temperature Range (Ambient)	

-55°C to +275°C with suitable derating as per derating curve.

Voltage Rating / Limiting Voltage / Max Working Voltage	

V=

Maximum Overload Voltage 	
	

Varies depending on resistance value, duration of overload 		
and type of pulse waveform (Contact factory for details)

Resistance Tolerances Available JIS - C - 5202 para 5.1	

±10% (K); ±5% (J); ±3% (H); ±2%(G); ±1% (F)	

	

PxR

ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS
PARAMETER/ PERFORMANCE TEST	

TEST METHOD-DETAILS	

PERFORMANCE REQUIREMENTS

Short Time Overload	
	
	
	

JIS - C - 5202 Para 5.5 Upto 3W - condition A	
(RV x 2.5 for 5 secs) 5W and above - condition B
(voltage corresponding to 10 times
power for 5 secs)

∆R ± [2% + R05]

Dielectric Withstanding	
Voltage / Voltage Proof	
	

JIS - C - 5202 Para 5.7 Condition F 	
(Limiting Voltage x 2 or 500V)	
breakdown

∆R ± [0.1% + R05] - No 	
flashover, arcing or insulation 		

Temperature Co-efficient of Resistance	 JIS - C - 5202 Para 5.2	
		
		
		
		

± 30 ppm/°C or
90 ppm/°C [>10R] 			
(depending on wire selected)
± 80 ppm/°C [<10R]
± 200 ppm/°C [<R10]

Insulation Resistance	

>1000MΩ (Min)

JIS - C - 5202 Para 5.6 (condition F)	

e : info@htr-india.com
www.htr-india.com

ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS
PARAMETER/ PERFORMANCE TEST	

TEST METHOD-DETAILS	

PERFORMANCE REQUIREMENTS

Pulse Overload / 	
Intermittent Overload	

JIS - C - 5202 Para 5.8 (Limiting Voltage x 4)	
1 sec on / 25 secs off 10,000 cycles ± 200 cycles

∆R ± [2% + R05]

Endurance - under load 	
with humidity	
	
	

JIS - C - 5202 Para 7.9	
1000 hours at 40°C ±2°C, 95% R.H
with limiting voltage
(1.5 hours on/0.5 hours off )

∆R ± [≤5% + R05]

Load Life	
	
	

JIS - C - 5202 Para 7.10 	
1000 hours at 70°C with limiting voltage
(1.5 hours on/0.5 hours off )

∆R ± [≤3% + R05]

Temperature Cycling	
	
	
	

JIS - C - 5202 Para 7.4 	
[Room Temperature -55°C
Room Temperature 155°C
Room Temperature for 5 cycles]

WIRE WOUND
RESISTORS
CERAMIC
ENCASED
TYPE

∆R ± [2% + R05]

HCW

Damp Heat (Steady State)	

JIS - C - 5202 Para 7.5	

∆R ± [≤3% + R05]

Solvent Resistance	
	

JIS - C - 5202 Para 6.9	
Solvent A - IPA for 60 secs ±10 secs	

No effect on case filling
or marking

PARAMETER/ PERFORMANCE TEST	

TEST METHOD-DETAILS	

PERFORMANCE REQUIREMENTS

Pull Test / Robustness of 	
Terminations	

Direct Load for 15 secs 2 to 4.5 kgs 	
depending on size

MECHANICAL SPECIFICATIONS
No effect
∆R ± [1% + R05]
Continuous and satisfactory. 		
(95% Min coverage)

Solderability	
JIS - C - 5202 Para 6.5	
		
		

Note : Due to recent technological advances, the ceramic cases used may be steatite ceramic or corderite ceramic or high alumina ceramic
depending on the nature of the application. Hence the ceramic cases may be off-white or variations of brown and variations of grey;
colours which are inherent to these ceramic materials.

ORDERING INFORMATION
	

Series	

type 	

Packing	

Resistance Value	

Tolerance

	

HCW	

CW-7 / CW-7*	

Bulk CW-7 / CW-7*	

10K	

K

1. For Non-Inductive type - N CW-7
2. For RoHS Version - CW-7 *

e : info@htr-india.com
HTR India - Products - Wire Wound Resistors - Ceramic Encased Resistor - HCW (English)

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HTR India - Products - Wire Wound Resistors - Ceramic Encased Resistor - HCW (English)

  • 1. www.htr-india.com Inorganic Fire Retardant Encapsulant Tin Plated Copperweld® Flame Proof High Temperature Ceramic Housing WIRE WOUND RESISTORS CERAMIC ENCASED TYPE HCW SERIES POWER TYPE Ceramic Encased Wire Wound Resistors For Pulse Applications All Welded Cap & Lead Assembly Alloy Wire Wound Element On Ceramic Substrate • Very high degree of insulation • Low temperature on PCB solder joint • 1 W to 20 W • R05 to 56K • High power to size ratio in a fireproof package compatible to UL standards. e : info@htr-india.com
  • 2. www.htr-india.com PHYSICAL CONFIGURATION WIRE WOUND RESISTORS CERAMIC ENCASED TYPE HCW TYPE POWER RATING at 70°C DIMENSIONS (mm) ◊ W ±1 L ±1.5 RESISTANCE RANGE LM ±1mm H ±1 d ±0.05 min max TYPICAL WEIGHT PER PC (gms) CW-1 1W 15.0 7.5 6.5 35 0.8 R05 4K7 1.6 CW-2 2W 17.5 7.5 7.0 40 0.8 R05 7K5 3.2 CW-3 3W 22.0 8.0 8.0 45 0.8 R05 11K 4.4 CW-5 5W 22.0 9.5 9.5 45 0.8 R05 11K 5.5 CW-7 7W 35.0 9.5 9.5 55 0.8 R05 30K 7.5 CW-10 10W 48.0 9.5 9.5 70 0.8 R05 43K 10.0 CW-15 15W at 25°C 48.0 12.5 12.5 70 1.0 R05 43K 17.2 CW-20 20W at 25°C 63.5 12.5 12.5 85 1.0 R05 56K 22.5 ◊ A bead of potting compound may be observed at the point where the termination emerges out of the ceramic case. PULSE TYPE RESISTORS Resistors for use under pulse conditions as per IEC - 61000 - 4 - 5 available. For further information please refer to “PULSE / SURGE capability of resistors”. In case a tailor-made pulse resistor is required, please refer to “Questionnaire of data required” and provide data accordingly. NON INDUCTIVE RESISTORS Non inductive style available with Aryton Perry winding. ELECTRICAL CHARACTERISTICS / DATA PARAMETER/PERFORMANCE TEST & TEST METHOD PERFORMANCE REQUIREMENTS Power Rating (Rated Ambient Temperature) Upto 10W, full Power dissipation at 70°C and 15W / 20W full power dissipation at 25°C and linearly derated to zero at +275°C (Refer Derating curve above) Operating Temperature Range (Ambient) -55°C to +275°C with suitable derating as per derating curve. Voltage Rating / Limiting Voltage / Max Working Voltage V= Maximum Overload Voltage Varies depending on resistance value, duration of overload and type of pulse waveform (Contact factory for details) Resistance Tolerances Available JIS - C - 5202 para 5.1 ±10% (K); ±5% (J); ±3% (H); ±2%(G); ±1% (F) PxR ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS PARAMETER/ PERFORMANCE TEST TEST METHOD-DETAILS PERFORMANCE REQUIREMENTS Short Time Overload JIS - C - 5202 Para 5.5 Upto 3W - condition A (RV x 2.5 for 5 secs) 5W and above - condition B (voltage corresponding to 10 times power for 5 secs) ∆R ± [2% + R05] Dielectric Withstanding Voltage / Voltage Proof JIS - C - 5202 Para 5.7 Condition F (Limiting Voltage x 2 or 500V) breakdown ∆R ± [0.1% + R05] - No flashover, arcing or insulation Temperature Co-efficient of Resistance JIS - C - 5202 Para 5.2 ± 30 ppm/°C or 90 ppm/°C [>10R] (depending on wire selected) ± 80 ppm/°C [<10R] ± 200 ppm/°C [<R10] Insulation Resistance >1000MΩ (Min) JIS - C - 5202 Para 5.6 (condition F) e : info@htr-india.com
  • 3. www.htr-india.com ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS PARAMETER/ PERFORMANCE TEST TEST METHOD-DETAILS PERFORMANCE REQUIREMENTS Pulse Overload / Intermittent Overload JIS - C - 5202 Para 5.8 (Limiting Voltage x 4) 1 sec on / 25 secs off 10,000 cycles ± 200 cycles ∆R ± [2% + R05] Endurance - under load with humidity JIS - C - 5202 Para 7.9 1000 hours at 40°C ±2°C, 95% R.H with limiting voltage (1.5 hours on/0.5 hours off ) ∆R ± [≤5% + R05] Load Life JIS - C - 5202 Para 7.10 1000 hours at 70°C with limiting voltage (1.5 hours on/0.5 hours off ) ∆R ± [≤3% + R05] Temperature Cycling JIS - C - 5202 Para 7.4 [Room Temperature -55°C Room Temperature 155°C Room Temperature for 5 cycles] WIRE WOUND RESISTORS CERAMIC ENCASED TYPE ∆R ± [2% + R05] HCW Damp Heat (Steady State) JIS - C - 5202 Para 7.5 ∆R ± [≤3% + R05] Solvent Resistance JIS - C - 5202 Para 6.9 Solvent A - IPA for 60 secs ±10 secs No effect on case filling or marking PARAMETER/ PERFORMANCE TEST TEST METHOD-DETAILS PERFORMANCE REQUIREMENTS Pull Test / Robustness of Terminations Direct Load for 15 secs 2 to 4.5 kgs depending on size MECHANICAL SPECIFICATIONS No effect ∆R ± [1% + R05] Continuous and satisfactory. (95% Min coverage) Solderability JIS - C - 5202 Para 6.5 Note : Due to recent technological advances, the ceramic cases used may be steatite ceramic or corderite ceramic or high alumina ceramic depending on the nature of the application. Hence the ceramic cases may be off-white or variations of brown and variations of grey; colours which are inherent to these ceramic materials. ORDERING INFORMATION Series type Packing Resistance Value Tolerance HCW CW-7 / CW-7* Bulk CW-7 / CW-7* 10K K 1. For Non-Inductive type - N CW-7 2. For RoHS Version - CW-7 * e : info@htr-india.com