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SpaceX Falcon 9 & Dragon


                            SpaceX became the first
                            commercial company to
                            successfully recover a spacecraft
                            from Earth orbit. The Dragon
                            spacecraft orbited the Earth twice
                            before landing in the Pacific.

                            The System
                            Acra KAM-500 DAUs connected to
                            a variety of sensors allowed the
                            acquisition of data for post flight
                            playback and analysis as well as
                            the telemetering of data to the
                            ground for real-time analysis.

                            The Results
                            •   First 100% recovery of a
                                commercial spacecraft from
                                orbit
    Acra KAM-500 Records    •   Reliable test equipment for an
                                accelerated space flight test
Video & High Speed Sensor   •
                                program
                                Data used to develop the

   Data on SpaceX Mission       docking mechanism on future
                                Dragon spacecraft
Acra KAM-500
The System
                                               Lowers Risk
                                               Proven on every platform type in
Made up of entirely commercial
                                               all environmental conditions
off-the-shelf products, the system comprised
                                               COTS hardware with short delivery
• 3 Acra KAM-500 Data Acquisition Units to     times
  acquire, record and telemeter data
                                               Reduces Cost of Ownership
                                               Reduced inventory of spares due
• Range of plug-in standard modules used       to common product line
  to capture audio, video, strain and
                                               Lower installation, setup and
  temperature                                  maintenance requirements
                                               Modular design greatly extends
• A High-level Data Link Control (HDLC) to
                                               system lifetime
  parse and pass high speed serial date to
  the recorder                                 FTI by Design
                                               Designed to minimize the data
• Analog to Digital Converter (ADC)            transfer time from sensor to screen
  module to read sensors                       Guaranteed predictable data
                                               Simultaneous sampling occurs
                                               across the complete system




       COMMERCIAL OFF-THE-SHELF
              MODULAR DESIGN
Results I

First 100% successful recovery of a commercial
spacecraft from Earth orbit


•   Valuable flight data recovered:

         Structural response to acoustic loads
                                                 “
     •
         from Falcon 9 rocket engines                The Acra system is
                                                     robust, we are always
     •   Structural integrity and orbital            confident it will pass         “
         manoeuvring of the Dragon capsule           environmental testing

•   High-level Data Link Control (HDLC) module                           Jason Vance
    was developed and delivered in less than a       Avionics Engineer - RF/Telemetry
                                                      Space Exploration Technologies
    year




                                WORKS ONCE
                               WORKS ALWAYS
Results II

Reliable test equipment in place in time for an
accelerated space flight test program


•   The first time Acra hardware was launched in
    low Earth orbit, the data acquisition hardware
    was subject to rigorous environmental tests for
    payload safety prior to launch

•   Acra delivered a system that met SpaceX’s
    tight budgets and demanding flight schedules

•   The reliability of the equipment meant that not
    only was data successfully recovered but the      “   We have never had a
                                                          problem with any Acra
                                                          hardware in flight
                                                                              “
    DAUs were still fully operational following
    splashdown




       DESIGNED TO OPERATE IN THE
          HARSHEST ENVIRONMENTS
Results III

Data used to develop the docking mechanism on
future Dragon spacecraft

DragonEye
The docking system for the Dragon spacecraft,
DragonEye II was tested on-board the Space Shuttle
Discovery.

Acra KAM-500 recorded LIDAR 3D and thermal
imaging video of the docking /undocking procedure
with the International Space Station.


The data that was acquired and recorded on both of
the DragonEye missions is being used to develop the
permanent docking structure of future Dragon designs.




                       HIGH QUALITY DATA
                              EVERY TIME
For more information visit
www.cwc-ae.com




Curtiss-Wright Controls Avionics & Electronics
cwc-ae@curtisswright.com

665 North Baldwin Park Boulevard   Landscape House, Landscape Road
City of Industry, CA 91746, USA    Dublin 14, Ireland
Phone: 626-851-3100                Phone: +353-1295-1264

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SpaceX Falcon 9 and Dragon User Story - Curtiss-Wright Controls Avionics & Electronics

  • 1. SpaceX Falcon 9 & Dragon SpaceX became the first commercial company to successfully recover a spacecraft from Earth orbit. The Dragon spacecraft orbited the Earth twice before landing in the Pacific. The System Acra KAM-500 DAUs connected to a variety of sensors allowed the acquisition of data for post flight playback and analysis as well as the telemetering of data to the ground for real-time analysis. The Results • First 100% recovery of a commercial spacecraft from orbit Acra KAM-500 Records • Reliable test equipment for an accelerated space flight test Video & High Speed Sensor • program Data used to develop the Data on SpaceX Mission docking mechanism on future Dragon spacecraft
  • 2. Acra KAM-500 The System Lowers Risk Proven on every platform type in Made up of entirely commercial all environmental conditions off-the-shelf products, the system comprised COTS hardware with short delivery • 3 Acra KAM-500 Data Acquisition Units to times acquire, record and telemeter data Reduces Cost of Ownership Reduced inventory of spares due • Range of plug-in standard modules used to common product line to capture audio, video, strain and Lower installation, setup and temperature maintenance requirements Modular design greatly extends • A High-level Data Link Control (HDLC) to system lifetime parse and pass high speed serial date to the recorder FTI by Design Designed to minimize the data • Analog to Digital Converter (ADC) transfer time from sensor to screen module to read sensors Guaranteed predictable data Simultaneous sampling occurs across the complete system COMMERCIAL OFF-THE-SHELF MODULAR DESIGN
  • 3. Results I First 100% successful recovery of a commercial spacecraft from Earth orbit • Valuable flight data recovered: Structural response to acoustic loads “ • from Falcon 9 rocket engines The Acra system is robust, we are always • Structural integrity and orbital confident it will pass “ manoeuvring of the Dragon capsule environmental testing • High-level Data Link Control (HDLC) module Jason Vance was developed and delivered in less than a Avionics Engineer - RF/Telemetry Space Exploration Technologies year WORKS ONCE WORKS ALWAYS
  • 4. Results II Reliable test equipment in place in time for an accelerated space flight test program • The first time Acra hardware was launched in low Earth orbit, the data acquisition hardware was subject to rigorous environmental tests for payload safety prior to launch • Acra delivered a system that met SpaceX’s tight budgets and demanding flight schedules • The reliability of the equipment meant that not only was data successfully recovered but the “ We have never had a problem with any Acra hardware in flight “ DAUs were still fully operational following splashdown DESIGNED TO OPERATE IN THE HARSHEST ENVIRONMENTS
  • 5. Results III Data used to develop the docking mechanism on future Dragon spacecraft DragonEye The docking system for the Dragon spacecraft, DragonEye II was tested on-board the Space Shuttle Discovery. Acra KAM-500 recorded LIDAR 3D and thermal imaging video of the docking /undocking procedure with the International Space Station. The data that was acquired and recorded on both of the DragonEye missions is being used to develop the permanent docking structure of future Dragon designs. HIGH QUALITY DATA EVERY TIME
  • 6. For more information visit www.cwc-ae.com Curtiss-Wright Controls Avionics & Electronics cwc-ae@curtisswright.com 665 North Baldwin Park Boulevard Landscape House, Landscape Road City of Industry, CA 91746, USA Dublin 14, Ireland Phone: 626-851-3100 Phone: +353-1295-1264