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Alloy cored wire in
   steel making
 by Uray cored wire co.,ltd




         http://www.coredwire-cn.com   1
History
• Cored wire injection treatment technology
  has been introduced in steel makeing
  process for more than 40years.
• Now it comes to be proved as a mature
  technology to improve steel quality
  according to various of demand, as well as
  many other advantages compare with the
  older treatment.
• Cored wire injection is replaced the lance
  powder injection and is popular applied in
  steel making production worldwide.
               http://www.coredwire-cn.com   2
Cored Wire feeding process
• By using the cored wire feeding machine,
  the cored wire is injected into the bottom of
  the ladle, the injection speed can be
  adjusted according to specific requirement.
• In order to precisely control the composition
  of the metal .The alloy powder contained in
  the cored wire will be dispersed and react
  with the steel liquid.
• In this way, the ladle treatment will be
  achieved, such as:Micro alloying,
  machinability improvement, deoxidizing,
  desulfurizing.
                http://www.coredwire-cn.com   3
Most used cored wire products
• The mixture of alloy powders are calculated and then metered
  fabricated into a tubular wire during fabricated process
  outside covered by low carbon steel sheath.The cored wire
  diameter, according to different type of feeding machine,
  mainly are 13 mm.

• For the quality of cored wire, the main parameters are the
  chemical composition and the uniform weight of the
  powder.no weak line, no leaking powder,.

• The cored wire can be classified according to the chemical
  powder inside, such as, pure calcium cored wire, calcium
  silicon cored wire, ferro titanium cored wire, carbon cored
  wire, sulphur cored wire, Nitride chromium cored wire, etc.


                      http://www.coredwire-cn.com   4
The function of cored wire
• The specific cored wire products are used
  according to different requirement of ladle
  treatment in steel making. Followings are some
  explanation.

• Calcium treatment mainly applied for dexoidizing
  and modifying the inclusions, in a result, it improves
  the steel castability and cleanliness. In this case,
  pure calcium cored wire, or calcium silicon cored
  can be used. Silicon itself is a nice deoxidant as well
  as ferrite strengthen.

• Desulphurisation treatment are mainly used
  Magnesium cored wire to get the high efficiency
  with low cost. http://www.coredwire-cn.com 5
The function of cored wire
• Micro alloying treatment mainly used ferro boron cored wire,
  ferron titanium cored wire. Titanium element are used as the
  stable modifier to neutralize the harmful effects.

• Carbon cored wire is used to adjust the carbon content of the
  steel to improve the steel hardness and tensile strength.

• Nitride Chromium cored wire are used to to increase the steel
  hardernability..

• Sulphur cored wire are used to improve the steel
  machinability as chip-breaker, some special surface
  treatment also need sulphur.


                     http://www.coredwire-cn.com   6
• The different amount of cored wire
  chemicals react different in steel
  liquid, also different chemical
  combined act different.
• In order to get the expected steel
  quality, the added chemicals together
  with their amount should be calculated
  carefully. So cored wire
  quality(accurate and uniform chemical
  powder) and injection feeding are
  important.
             http://www.coredwire-cn.com   7
The advantage of cored wire feeding
technology
• Cored wire feeding system has many
  advantage, different cored wire
  products used for different ladle
  treatment to achieve the specific steel
  quality. The followings are some of the
  cored wire injection system
  advantages:


              http://www.coredwire-cn.com   8
The advantage of cored wire feeding
technology
• achieve higher steel yield,reduce production
  cost.
• environment friendly, less pollution, less
  fuel.
• control the additive chemicals
  speciously,easily control the steel quality
• easy to install the injection system, very low
  investment.
• minimize the temperature loss.
• less slag clogging.
                http://www.coredwire-cn.com   9
• In the following 20years, the cored
  wire injection technology will still be
  the most ecnomic, high efficient
  method in secondary steel metallurgy.




                http://www.coredwire-cn.com   10
Thank you!



More information,kindly visit:
  www.coredwire-cn.com


        http://www.coredwire-cn.com   11

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alloy cored wire application to steel production

  • 1. Alloy cored wire in steel making by Uray cored wire co.,ltd http://www.coredwire-cn.com 1
  • 2. History • Cored wire injection treatment technology has been introduced in steel makeing process for more than 40years. • Now it comes to be proved as a mature technology to improve steel quality according to various of demand, as well as many other advantages compare with the older treatment. • Cored wire injection is replaced the lance powder injection and is popular applied in steel making production worldwide. http://www.coredwire-cn.com 2
  • 3. Cored Wire feeding process • By using the cored wire feeding machine, the cored wire is injected into the bottom of the ladle, the injection speed can be adjusted according to specific requirement. • In order to precisely control the composition of the metal .The alloy powder contained in the cored wire will be dispersed and react with the steel liquid. • In this way, the ladle treatment will be achieved, such as:Micro alloying, machinability improvement, deoxidizing, desulfurizing. http://www.coredwire-cn.com 3
  • 4. Most used cored wire products • The mixture of alloy powders are calculated and then metered fabricated into a tubular wire during fabricated process outside covered by low carbon steel sheath.The cored wire diameter, according to different type of feeding machine, mainly are 13 mm. • For the quality of cored wire, the main parameters are the chemical composition and the uniform weight of the powder.no weak line, no leaking powder,. • The cored wire can be classified according to the chemical powder inside, such as, pure calcium cored wire, calcium silicon cored wire, ferro titanium cored wire, carbon cored wire, sulphur cored wire, Nitride chromium cored wire, etc. http://www.coredwire-cn.com 4
  • 5. The function of cored wire • The specific cored wire products are used according to different requirement of ladle treatment in steel making. Followings are some explanation. • Calcium treatment mainly applied for dexoidizing and modifying the inclusions, in a result, it improves the steel castability and cleanliness. In this case, pure calcium cored wire, or calcium silicon cored can be used. Silicon itself is a nice deoxidant as well as ferrite strengthen. • Desulphurisation treatment are mainly used Magnesium cored wire to get the high efficiency with low cost. http://www.coredwire-cn.com 5
  • 6. The function of cored wire • Micro alloying treatment mainly used ferro boron cored wire, ferron titanium cored wire. Titanium element are used as the stable modifier to neutralize the harmful effects. • Carbon cored wire is used to adjust the carbon content of the steel to improve the steel hardness and tensile strength. • Nitride Chromium cored wire are used to to increase the steel hardernability.. • Sulphur cored wire are used to improve the steel machinability as chip-breaker, some special surface treatment also need sulphur. http://www.coredwire-cn.com 6
  • 7. • The different amount of cored wire chemicals react different in steel liquid, also different chemical combined act different. • In order to get the expected steel quality, the added chemicals together with their amount should be calculated carefully. So cored wire quality(accurate and uniform chemical powder) and injection feeding are important. http://www.coredwire-cn.com 7
  • 8. The advantage of cored wire feeding technology • Cored wire feeding system has many advantage, different cored wire products used for different ladle treatment to achieve the specific steel quality. The followings are some of the cored wire injection system advantages: http://www.coredwire-cn.com 8
  • 9. The advantage of cored wire feeding technology • achieve higher steel yield,reduce production cost. • environment friendly, less pollution, less fuel. • control the additive chemicals speciously,easily control the steel quality • easy to install the injection system, very low investment. • minimize the temperature loss. • less slag clogging. http://www.coredwire-cn.com 9
  • 10. • In the following 20years, the cored wire injection technology will still be the most ecnomic, high efficient method in secondary steel metallurgy. http://www.coredwire-cn.com 10
  • 11. Thank you! More information,kindly visit: www.coredwire-cn.com http://www.coredwire-cn.com 11