2. Overview of Pollution Prevention Code
Company’s
1
Commitment of
Reductions of
Waste & Releases
Establish
2
Inventory Record
for Releases &
Wastes
Generated
Evaluate the
3
Potential Impacts
of Releases &
Wastes on
Environment
Program to
13
Resolve
Environmental
problems Caused
by Past Operation
Implement
12
Contractor
Selection Based
on Sound Waste
Practices
Review
11
Periodically Site
Waste
Management
Practices
13 Management
Practices
Share Site’s
4
Environmental
Information with
Employees &
Neighbors
Establish Priority 5
Goals & Pollution
Prevention Plans
for Releases &
Wastes
Carry Out
6
Ongoing
Reductions of
Wastes and
Releases
Promote &
10
Support Wastes
& releases
Reduction by
Others
Policy on
9
Prevention of
Wastes &
Releases in New
Facilities
Dialogue with 8
Employees &
Neighbors on
Progress of PP
Programs
Measure
Progress in
Reduction of
Releases &
Wastes
7
3. Pollution Prevention Code
Management Practice
Implementation Guidelines
KAP’s Practices
Status
1
Policy statement
Targets
Allocate Resources
Company’s
Commitment of
Reductions of Waste
& Releases
Policy statement – Environment
Environmental Objectives (with
Targets)
ISO 14001 certification
Resources –tight
Practice in
Place
Quantitative Records of
Wastes& Releases
Inventory Records of Solid and
Liquid Wastes
Air Emission Test Report
Air Quality Assessment
Noise levels
Practice in
Place
Above test Results evaluated –
legal compliance
Control Procedures of Trade
Effluent Release
V-605 Vent size increased
Practice in
Place
2
Establish Inventory
Record for Releases &
Wastes Generated
3
Evaluate the Potential
Impacts of Releases &
Wastes on
Environment
Evaluate Environmental
Impact
Control Procedures
Set Priorities for Reduction
of Wastes & Releases
4. Pollution Prevention Code
Management Practice
Implementation Guidelines
KAP’s Practices
Status
4
Dialogue with Employees,
Neighbors & Community
Share Site’s
Environmental
Information with
Employees & Neighbors
5
Establish Priority Goals
& Pollution Prevention
Plans for Releases &
Wastes
Summary of Legal
Compliance
Waste & Release Reduction
List
Time-line
6
Carry Out Ongoing
Reductions of Wastes
and Releases
Execution of Plans
Accountable persons
Data to support waste
reduction
Communication Sessions
Charts (KPI) on Notice Boards
Attend SICA Meeting
Environmental Objectives
Annual Environmental
Performance Report
Environmental projects
Mid-term Plan ??
Various Environmental
Performance Indicators
Utilities Yields report
Environmental projects
carried out as part of
investment project
e.g V-605 Vent size increased
Dust collectors projects
Practice in
Place
Evaluating
Company
Practices
Evaluating
Company
Practices
5. Pollution Prevention Code
Management Practice
7
Measure Progress in
Reduction of Releases &
Wastes
8
Dialogue with
Employees & Neighbors
on Progress of PP
Programs
9
Policy on Prevention of
Wastes & Releases in
New Facilities
Implementation Guidelines
KAP’s Practices
Status
KPI Vs Planned
Compare past performance
Identify area of
improvement
Environmental Performance
Report (KPI’s)
Management review
Practice in
Place
Ongoing dialogue with
employees, contractors &
neighbor
Communication sessions
HSEQ meetings
SICA meetings
SORT meetings
HSEQ Patrol / Work Requests
Practice in
Place
Management of change
(MOC)
Hazop study
Practice in
Place
Recommendation for
improvement
Management of change
Hazop study
6. Pollution Prevention Code
Management Practice
Implementation Guidelines
KAP’s Practices
Status
10
Company’s newsletter
Participation in industry
committees
Promote & Support
Wastes & releases
Reduction by Others
Environmental Performance
Report published on notice
boards
SCIC members
Practice in
Place
11
Review Periodically
Waste Management
Practices at facilities
Records of dialogues
Review and evaluate
environmental practices
HSEQ meetings / HSEQ
patrol (feedback)
Environmental audit by
3rd party
Practice in
Place
12
Implement Contractor
Selection Based on
Sound Waste
Practices
Contractors assessment
Selection – awareness
of environmental
requirements
Annual Assessment for inhouse Contractors
Waste management criteria ?
Evaluating
Company
Practices
Assessment of past
contamination at site
Managing past
contamination
Environmental baseline
study by 3rd party
Not Applicable
13
Program to Resolve
Environmental
problems Caused by
Past Operation
8. What Others Do
List of Key Environmental Parameters
Parameters
Indicator
Specification / Target
Monitoring
Frequency
Responsibility
1
Source emission test at
boiler’s exhaust stack
Gm/m3
Particulates <100mg/Nm3
NOX : 700mg/Nm3
CO : 625 mg/Nm3
Yearly
Maintenance
Technician
2
Waste water quality
Mg/l
Trade effluent discharge limit =
600 for COD
400 for total suspended solids
6-9 for PH / 60 for oil & grease
Monthly and
yearly for 3rd
party testing
HSE Officer
3
Waste chemical
disposal qty & cost
Kg / $
Kept to minimum
Quarterly review
HSE Officer
4
Slop oil qty Cost
Kg / $
< 4 kg / MT sales
Quarterly review
HSE Officer
5
Diesel consumption
Litre / $
< 11 litres / MT sales
Monthly report
Purchasing
Officer
6
Noise monitoring boundary
dBA
< 75 dBA average
Every 3 years
HSE Officer
7
Factory noise
monitoring
dBA
< 85 dBA average
Every 3 years
HSE Officer
8
Electricity consumption
Kwh / $
Overall < 28 kwh / MT sales
Plant < 16 kwh / MT sales
Office < 12 kwh / MT sales
Monthly report
Maintenance
Technician
9
Paper consumption &
recycling
Kg / $
To recycle >60% of paper
purchased
Monthly report
HSE Officer
Source : Lubrizol SEA
9. Fuel Conservation
Objective
Target
KPI
Programmes
By Who ?
Reduce diesel
consumption
< 10.8 Litres/
MT od sales
Total volume
(litres)
consumed /
MT sales
Depending on the daily operation activities, shut
down of boiler at 1500 hrs whenever possible
Maintenance
Supervisor
Use blend tanks as staging tanks to minimize
repeated heating
Maintenance
Supervisor
To recover > 80% of steam condensate from
heating process.
Senior Ops
Engineer
To conduct steam trap efficiency check
Maintenance
Supervisor
Reduce furnace operation by consolidating
blending of 4 batches VIM products into 2 days
Maintenance
Supervisor
Source : Lubrizol SEA
