Idea of the Year Competition 2012 - Health & Safety Category Winner - Dubal
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'Idea of the Year Competition 2012 - Health & Safety Category Winner - Dubal' at the Ideas.Arabia 7th International Conference 2012
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Idea of the Year Competition 2012 - Health & Safety Category Winner - Dubal
- 1. Loading/unloading jig for anodes and butts Suggestors: J. Iqbal M. Wazir Bashir Mohiuddin
- 2. Agenda • Process Flow chart/Background • Problems • Suggestion • Benefits
- 3. Process Flow Chart Butts From Pot Dispatch to pot room room Butts Cleaning Rodded anodes Baked Anodes Butts Removal Mantling (Kilns) Carbon to G/M Thimble Casting removal
- 4. Reasons of Loading/Unloading • 5 to 10 butts with badly bent rod/day. • Average of 10 rejected anodes/day. • Shutdown/breakdown: • 7300 anodes re-rodded in 2011. • 900 butts handled during butt blast shutdown.
- 5. Risk Factors • Stepping on the moving Forks of Fork lift • Standing on the unstable suspended load. • Stretching the body to latch or unlatch the hanger. • Lack of communication. • 2 incidents (finger injuries)
- 6. Suggestion Design & fabricate a jig attachment • Safe and stable for operator. • Suitable for handling anodes/butts with any condition (bend rods etc.)
- 7. Benefits • Operators’ Safety and security • System improvement for anodes/butts handling • Plant operation security.
- 8. Thank You