This document presents a seminar on the spinning layout of the Bahir Dar University Textile and Fashion Technology Institute. It includes a diagram of the layout showing the arrangement of various spinning machines and storage areas. It discusses that an efficient spinning layout reduces costs by minimizing material handling and maintaining smooth product flow. It also notes that the overall objective is to design a physical arrangement that meets required output at lowest cost while allowing for efficiency, flexibility, supervision and employee safety.
1. Bahir Dar university
Ethiopian Institute of Textile and Fashion Technology
Course Title:- Product Engineering
Seminar presentation Title:- BDTSC Spinning Layout
Course Manager:- Pro.Dr.S.Kathirrvelu
Prepared by:- Bantider Demelash
ID.No. MTT/002/07
2. spinning machine Layout
Temporary Empty sliver can storage
Rotor Spinning machine 6
Rotor spinning machine 5
Rotor spinning machine 4
Rotor spinning machine 3
Rotor spinning machine 2
Ring spinning machine 1
Ring spinning machine 2
Ring spinning machine 3
Ring spinning machine 4
Ring spinning machine 5
Rotor spinning machine 1
Roving frame
machine
Temporary
full Sliver
can
storage
Uster quantum
winding machine
3. Introduction
In the spinning layout consists of arranging the
plant with enough, work areas, walkways, and
ring spinning and rotor spinning boundaries.
Spinning facility layout probably is one of the
most critical elements affecting efficiency.
An efficient layout can reduce unnecessary
material handling, help to keep costs low, and
maintain product flow through the facility
4. Con…
Production facilities and employee’s amenities
are located in a plant.
Spinning layout ensure the smooth and rapid
movement of material, from the raw material
stage to the end product stage.
Achieve the right quantity of output at the
lowest possible cost of manufacturing
5. Con…
Spinning layout refers to the arrangement of
physical facilities such as machinery, equipment.
The overall objective of spinning layout is to
design a physical arrangement that most
economically meets the required output quantity.
Spinning layout is an important decision as it
represents long-term commitment.
6. Con…
Spinning layout is an important decision as it
represents long-term commitment.
Spinning layout should provide the optimum
relationship among output, floor area and
manufacturing process.
facilitates the production process, minimizes
material handling, time and cost, and easy
production flow.
7. Con…
Promotes effective utilization of manpower,
and provides for employee’s accessibility of
safety, comfort at work, maximum exposure to
natural light.
Spinning layout should provide the optimum
relationship among output, floor area and
manufacturing process.
8. Con…
Provide for volume and product flexibility
Provide ease of supervision and control.
Provide for employee safety and health
Allow ease of maintenance
Proper and efficient utilization of available floor
space
Lesser investment in inventory and work in
progress
9. Product layout
Machines and equipment’s are arranged in
one line depending upon the sequence of
operations required for the product.
The materials move form one workstation to
another sequentially.
Materials travel automatically from machine
to machine, the output of one machine
becoming input of the next.
10. Disadvantages:- Product layout
High initial capital investment in special purpose
machine.
Material handling is not standardized
Product/output are not standardized.
Breakdown of one machine will hamper the
whole production process.
Lesser flexibility as specially laid out for
particular product.
11. Advantages of product layouts include
Product layouts can generate a large volume
of products in a short time.
Unit cost is low as a result of the high volume.
Labor specialization results in reduced
training time and cost.
The materials/output of products easily
transport from one area to another.