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Every System. Integrated.
                          TM




Cummins Aftertreatment System



■ Reduces Oxides of Nitrogen (NOx) and Particulate Matter (PM)
■ Achieves near-zero emissions, maintains industry-best fuel economy
■ Diesel Exhaust Fluid (DEF) usage approximately 2% of fuel consumption


                               ■ Cummins Selective Catalytic
                                 Reduction (SCR) Catalyst
                                 Converts NOx into harmless
                                 nitrogen gas and water vapor.                                              ■ Decomposition Reactor
                                                                                                              Converts Diesel Exhaust
                                                                                                              Fluid into ammonia (NH3)
                                                                                                              through hydrolysis.




                                                                                                                 ■ Diesel Exhaust Fluid
■ Electronic Controls                                                                                              (DEF) Dosing Valve
  Single Electronic Control                                                                                        Allows a fine mist of
  Module (ECM) constantly                                                                                          DEF to be sprayed into
  adjusts engine and                                                                                               the exhaust stream of the
  aftertreatment operations                                                                                        Decomposition Reactor.
  for peak performance
  and emissions control.
                                                                                ■ Cummins Particulate Filter
                                                                                  Collects and oxidizes carbon to remove
                                                                                  Particulate Matter (PM) from the exhaust.


Cummins Aftertreatment Systems are offered in standard baseline and modified baseline
configurations for ease of installation. Modified baseline configuration pictured.
Selective Catalytic                                        What Drivers Need To Know.
                                                           The Cummins Aftertreatment System with adequate
Reduction.                                                 DEF levels won’t change the driving performance
                                                           of your vehicles in terms of pulling power, engine
                                                           responsiveness, durability or dependability. The DEF
A Proven Solution.                                         tank will need to be replenished periodically. How
                                                           often will depend on the size of the tank installed by
SCR is not a new technology for Cummins. We have
                                                           the equipment manufacturer.
over 200,000 systems operating throughout Europe
using Selective Catalytic Reduction, with proven           DEF consumption will be approximately 2% of your
success in a variety of applications. We’ve taken all      fuel consumption. So for every 50 gallons of fuel
of that knowledge and experience and improved on           you consume, the Cummins Aftertreatment System
it, utilizing the latest technology to achieve near-zero   will use one gallon of Diesel Exhaust Fluid. Vehicles
emissions without any compromise of fuel economy,          will come equipped with a “low fluid”
reliability or durability. In fact, many on-highway        lamp which will indicate to the driver
users could see their mpg increase with Cummins            or maintenance staff when the DEF
2010 engines.                                              level is getting low.

How SCR Works.                                             Maintenance Intervals Unchanged.
Exhaust gas containing Oxides of Nitrogen (NOx)            Cummins engines and aftertreatment system are
exits the Cummins Particulate Filter and enters a          designed to keep you on the road and out of the
tube called the Decomposition Reactor, where a fine        shop. Oil filter, oil, fuel filter, coolant filter, overhead
mist of Diesel Exhaust Fluid (DEF) from the holding        adjustment and all the other normal maintenance
tank is sprayed into the hot exhaust stream. DEF is        items will have the same intervals as current
a solution of 32.5% urea and deionized water, which        Cummins engines.
breaks down into ammonia (NH3) during a chemical
                                                           The only addition will be a DEF filter that will need
reaction in the Decomposition Reactor through a
                                                           to be changed at 200,000-mile (320,000 km) or
process known as hydrolysis.
                                                           5,000-hour intervals.

                                                           Service You Trust. Every Time.
                                                           Cummins has the largest network of service
                                                           providers with over 3,500 locations in North America.
                                                           We are already developing a comprehensive training
                                                           program so that you can have complete confidence
                                                           in your 2010 engine and aftertreatment system.

                                                           Every Question. Answered.
                                                           For more details about Cummins 2010 technology,
The NOx and ammonia (NH3) pass into the SCR                see your local Cummins dealer or distributor, call
element where a catalytic reaction takes place,            our 1-800-DIESELSTM (1-800-343-7357) Customer
converting the NOx into harmless nitrogen gas (N2)         Assistance Center or visit our web site at
and water vapor (H2O).                                     everytime.cummins.com.

They then pass over a secondary catalyst, which
converts any leftover traces of ammonia before the
                                                                         Cummins Inc.
exhaust exits the system.                                                Box 3005
                                                                         Columbus, IN 47202-3005
                                                                         U.S.A.
That’s how we achieve near-zero emissions.                               Phone: 1-800-DIESELS (1-800-343-7357)
                                                                         Fax: 1-800-232-6393
                                                                         Internet: everytime.cummins.com

                                                                         Bulletin 4971166 Printed in U.S.A. Rev 3/09
                                                                         ©2009 Cummins Inc.

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manual cummis

  • 1. Every System. Integrated. TM Cummins Aftertreatment System ■ Reduces Oxides of Nitrogen (NOx) and Particulate Matter (PM) ■ Achieves near-zero emissions, maintains industry-best fuel economy ■ Diesel Exhaust Fluid (DEF) usage approximately 2% of fuel consumption ■ Cummins Selective Catalytic Reduction (SCR) Catalyst Converts NOx into harmless nitrogen gas and water vapor. ■ Decomposition Reactor Converts Diesel Exhaust Fluid into ammonia (NH3) through hydrolysis. ■ Diesel Exhaust Fluid ■ Electronic Controls (DEF) Dosing Valve Single Electronic Control Allows a fine mist of Module (ECM) constantly DEF to be sprayed into adjusts engine and the exhaust stream of the aftertreatment operations Decomposition Reactor. for peak performance and emissions control. ■ Cummins Particulate Filter Collects and oxidizes carbon to remove Particulate Matter (PM) from the exhaust. Cummins Aftertreatment Systems are offered in standard baseline and modified baseline configurations for ease of installation. Modified baseline configuration pictured.
  • 2. Selective Catalytic What Drivers Need To Know. The Cummins Aftertreatment System with adequate Reduction. DEF levels won’t change the driving performance of your vehicles in terms of pulling power, engine responsiveness, durability or dependability. The DEF A Proven Solution. tank will need to be replenished periodically. How often will depend on the size of the tank installed by SCR is not a new technology for Cummins. We have the equipment manufacturer. over 200,000 systems operating throughout Europe using Selective Catalytic Reduction, with proven DEF consumption will be approximately 2% of your success in a variety of applications. We’ve taken all fuel consumption. So for every 50 gallons of fuel of that knowledge and experience and improved on you consume, the Cummins Aftertreatment System it, utilizing the latest technology to achieve near-zero will use one gallon of Diesel Exhaust Fluid. Vehicles emissions without any compromise of fuel economy, will come equipped with a “low fluid” reliability or durability. In fact, many on-highway lamp which will indicate to the driver users could see their mpg increase with Cummins or maintenance staff when the DEF 2010 engines. level is getting low. How SCR Works. Maintenance Intervals Unchanged. Exhaust gas containing Oxides of Nitrogen (NOx) Cummins engines and aftertreatment system are exits the Cummins Particulate Filter and enters a designed to keep you on the road and out of the tube called the Decomposition Reactor, where a fine shop. Oil filter, oil, fuel filter, coolant filter, overhead mist of Diesel Exhaust Fluid (DEF) from the holding adjustment and all the other normal maintenance tank is sprayed into the hot exhaust stream. DEF is items will have the same intervals as current a solution of 32.5% urea and deionized water, which Cummins engines. breaks down into ammonia (NH3) during a chemical The only addition will be a DEF filter that will need reaction in the Decomposition Reactor through a to be changed at 200,000-mile (320,000 km) or process known as hydrolysis. 5,000-hour intervals. Service You Trust. Every Time. Cummins has the largest network of service providers with over 3,500 locations in North America. We are already developing a comprehensive training program so that you can have complete confidence in your 2010 engine and aftertreatment system. Every Question. Answered. For more details about Cummins 2010 technology, The NOx and ammonia (NH3) pass into the SCR see your local Cummins dealer or distributor, call element where a catalytic reaction takes place, our 1-800-DIESELSTM (1-800-343-7357) Customer converting the NOx into harmless nitrogen gas (N2) Assistance Center or visit our web site at and water vapor (H2O). everytime.cummins.com. They then pass over a secondary catalyst, which converts any leftover traces of ammonia before the Cummins Inc. exhaust exits the system. Box 3005 Columbus, IN 47202-3005 U.S.A. That’s how we achieve near-zero emissions. Phone: 1-800-DIESELS (1-800-343-7357) Fax: 1-800-232-6393 Internet: everytime.cummins.com Bulletin 4971166 Printed in U.S.A. Rev 3/09 ©2009 Cummins Inc.