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HDPE/PP Bags
High Density Polyethylene/Polypropylene Plastic Bags Production
“Most Profitable Business Opportunities of Startups”.
Y-1718
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Introduction
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Woven polypropylene bags, also known as woven PP
bags, are the toughest packing bags available, and
are commonly used to pack materials for the grain,
milling, and sugar industries. Furthermore, these
bags are commonly used in the fodder, pesticides,
and fertilizer industries, as well as the HDPE/PP
Bags industry and other applications such as sand,
metal parts, and concrete.
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The polymer chains in HDPE (High Density
Polyethylene) Sacks have very little branching. It is
more stable and less permeable than LDPE since it
is denser. It weighs 0.941-0.965 g/cm3 and has a
density of 0.941-0.965 g/cm3. The HDPE bag has a
higher tensile strength than the LDPE bag, but it is
less flexible. The polymer chains in HDPE (High
Density Polyethylene) poly bags have very little
branching. It is more stable and less permeable
than LDPE since it is denser.
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The Ministry of Textiles of the Indian government
has increased the cap for high-density polyethylene
(HDPE)/polypropylene (PP) bags to address current
issues with food grain packaging. HDPE/PP sacks
are becoming increasingly common all over the
world. This is due to the fact that they are
chemically inert, water repellent, and light in
weight. They are unregulated, have ample strength,
and are easily handled. They are also moderately
priced as compared to other styles of bags.
Potatoes, coconut, and other foods are packaged in
air-permissible sacks made of polythene strips.
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Uses
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Agricultural items such as aquatic products, feeds,
fruits, and vegetables are commonly stored and
transported in HDPE/PP woven bags. Feed
Polypropylene Woven Bags, chemical Polypropylene
Woven Bags, fertilizer Polypropylene Woven Bags,
vegetable woven bags, and fruit mesh bags are all
examples of PP woven bags used in agriculture.
Woven bags are useful for mitigating or avoiding
the negative effects of flood waters. They're usually
used to construct dams, river banks, bridges, and
railways. Sandbags made of woven polypropylene
are commonly used all over the world.
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HDPE/PP Bags can be used for a variety of
purposes like:
1. It is a very low-cost alternative.
2. Versatile and solid, with long-term durability.
3. It is possible to print on both sides.
4. UV-stability allows for up to 6 months of storage
in an open environment.
5. Packing materials are shielded from outside
humidity due to internal PE liners or laminated
on the outside.
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6. Anti-skid properties and twisted weave
7. 100% recycled
8. Laminated and unlaminated options are
available.
9. Packing in a vacuum
10. Because of its UV stability, it can be stored
outside.
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Woven polypropylene bags, also known as woven
PP bags, are the toughest packing bags available,
and are commonly used to pack materials for the
grain, milling, and sugar industries. Furthermore,
these bags are commonly used in the fodder,
pesticides, and fertilizer industries, as well as the
HDPE/PP Bags industry and other applications
such as sand, metal parts, and concrete.
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Production Process
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Each stage of the manufacturing process is
described in detail. Tape extrusion, fabric weaving,
extrusion lamination, gravure printing, bag
shaping, bag stitching, quality checking, and
customer shipping are all part of this process:
Extrusion and Winding: To make PP/HDPE tapes,
high-speed extrusion, double-stage draw, tape
stretching, and winding lines use cutting-edge
technology. The lines are engineered to meet the
highest performance and quality requirements
while using the least amount of raw material and
resources possible.
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Fabric Weaving: To produce circular fabric of
PP/HDPE tapes with almost zero defect, high
performance circular loom machines are used.
Circular looms for PP fabric weaving combine
cutting-edge technology with the energy-saving
benefits of circular looms. They can handle a wide
variety of fabric requirements while increasing
productivity and lowering costs.
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Bag Conversion: High-speed bag conversion lines
produce bottom-folded and-sewn woven sacks from
tubular woven PP/HDPE fabric rolls. These new
generation machines are designed for cross cutting
tubular fabric, bottom folding, stitching, and
stacking in typical bag applications. Their cutting-
edge automated functions ensure consistent cut
efficiency and precision.
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Multi Filament Yarn: Spin-draw-wind line with
multiple filaments Multi-filament spin-draw-wind
lines are used to create a highly scalable compact
melt spinning line concept. Each is best suited to
meet strategic and organizational needs at the
lowest possible cost. They're perfect for producing
high-tenacity, medium- to heavy-denier yarn in
small batches to meet particular requirements or
niche applications, and they can easily adapt to
changing conditions.
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FIBC Manufacturing: FIBC manufacturing
necessitates the use of specialized equipment.
Automatic fabric cutting machines with the option
of spout or profile cutting that are state-of-the-art.
Cutting machines for baffle panels, profiles, or
holes that are hydraulically controlled and capable
of cutting profiles or round cutouts as desired. To
make lifting loops for the FIBCs, webbing or belt
cutting machines were needed to cut belts to the
required lengths.
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Testing and packing: To ensure flawless service to
the consumers, all appropriate laboratory
equipment is used for quality tests at each point of
production. For proper shipment to customers,
bags are checked, sorted, and stacked. The finished
bags should be pressed and packed correctly for
safety using a hydraulic pallet and bale press for
systematic and cost-effective storage and
transportation.
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Market Outlook
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The demand for polypropylene woven bags and
sacks was projected to be worth $3,421.5 million
globally. The global economy is forecast to grow at
a rate of 4.2 percent per year. Polypropylene woven
bags and sacks are non-toxic and 100% reusable.
Polypropylene woven bags and sacks are used in a
variety of industries. Polypropylene woven bags
and sacks are widely used in agriculture, food
processing, geotechnical packaging, tourism and
transportation, everyday necessities, and flood
control devices, to name a few.
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The valve bags, gusseted bags, block bottom bags,
pinch bottom bags, open mouth bags, and other
polypropylene woven bags and sacks market is
segmented by bag type. Laminated polypropylene
woven bags and non laminated polypropylene
woven bags make up the demand for polypropylene
woven bags and sacks. The demand for laminated
polypropylene woven bags and sacks is divided into
two categories: Kraft paper laminate and BOPP
laminate. Building & construction, agriculture &
allied industries, food, retail and shopping, and
others are the end-use segments of the
polypropylene woven bags and sacks industry.
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Because of increased urbanization and industrial
growth, the HDPE/PP Bags industry's demand for
polypropylene bags and sacks has increased
significantly in recent years. Multinational
corporations are looking to expand in the Middle
East in anticipation of increased demand from the
construction industry. Agriculture and the building
and construction industries are expected to fuel
demand for woven sacks.
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Polypropylene and polyethylene are the two most
commonly used materials in the production of
woven sacks; however, polypropylene is the
preferred material due to its non-toxic properties.
Woven sacks are used in a number of industries,
such as agriculture, horticulture, manufacturing,
and other businesses, since they are easier to pack
and produce. The global woven sacks market is
expected to be driven by these factors.
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Key Players
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1.Aditya Polymers Ltd.
2.Ashok Polymers Ltd.
3.Ashoka Poly Laminators Ltd.
4.Bardanwala Plastics Pvt. Ltd.
5.Bihar Raffia Inds. Ltd.
6.Commercial Syn Bags Ltd.
7.Dhoot Compack Pvt. Ltd.
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8. Eclat Industries Ltd.
9. Emmbi Industries Ltd.
10.Ganpati Plastfab Ltd.
11.Gopala Polyplast Ltd.
12.Indra Industries Ltd.
13.Jagannath Polypacks Ltd.
14.Krishna Poly Packs Pvt. Ltd.
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Machinery Photographs
Raffia Tape Stretching Line Machie
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Extrusion Coating Lamination Plant
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Rotogravure Printing Machine
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Baling Machine
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Project at a Glance www.niir.org
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing Proposed Total
Land & Site Development
Exp. 0.00 113.91 113.91Capital 0.00 352.79 352.79
Buildings 0.00 217.00 217.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 645.15 645.15Other Type Share Capital 0.00 0.00 0.00
Motor Vehicles 0.00 12.00 12.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 119.50 119.50Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees &
Exp. 0.00 25.00 25.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 1058.38 1058.38
Preliminary& Pre-operative
Exp 0.00 5.00 5.00Debentures / Bonds 0.00 0.00 0.00
Provision for Contingencies 0.00 62.00 62.00Unsecured Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 211.62 211.62
TOTAL 0.00 1411.18 1411.18TOTAL 0.00 1411.18 1411.18
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Project at a Glance www.niir.org
Year Annualised Book
Value
Debt Dividend Retained
Earnings
Payout Probable
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-2 -0.59 3.48 9.41 24.00 0.00 100.00 -0.59 0.00 -0.59 1.00 0.00
2-3 14.03 17.54 23.44 18.00 0.00 100.00 14.03 0.00 14.03 1.00 0.00
3-4 13.13 16.17 36.57 12.00 0.00 100.00 13.13 0.00 13.13 1.00 0.00
4-
5 12.20 14.83 48.77 6.00 0.00 100.00 12.20 0.00 12.20 1.00 0.00
5-
6 11.18 13.46 59.95 0.00 0.00 100.00 11.18 0.00 11.18 1.00 0.00
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Project at a Glance www.niir.org
Year D. S. C. R. Debt / -
Deposi
ts Debt
Equity
as-
Equity
Total
Net
Worth
Retur
n on
Net
Worth
Profitability Ratio Assets
Turnov
er
Ratio
Curre
nt
Ratio
Individ
ual
Cumulat
ive
Overa
ll
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initia
l 3.00 3.00
1-2 0.71 0.71 2.55 2.55 4.73 3.20% -1.86% -0.53%
1248.6
3
31.75
% 2.09 0.90
2-3 2.41 1.53 0.77 0.77 2.44
12.72
% 9.64% 6.29%
2175.1
0
27.66
% 2.78 1.20
3-4 2.34 1.78 1.94 0.33 0.33 1.40
12.05
% 9.15% 5.89%
1852.9
4
23.56
% 2.55 1.42
4-
5 2.27 1.89 0.12 0.12 0.94 11.28% 8.58% 5.47%
1852.9
4
23.56
% 2.37 1.61
5-
6 2.17 1.94 0.00 0.00 0.66
10.42
% 7.93% 5.02%
1852.9
4
23.56
% 2.24 2.04
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Project at a Glance www.niir.org
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 62.01%
Total BEP (% of Installed Capacity) 66.36%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 24.65%
Payback Period of the Project is ( In Years ) 2 Years 3 Months
Fixed Assets Coverage Ratio ( No. of times ) 11.594
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1. What is HDPE/PP Bags Manufacturing industry ?
2. How has the HDPE/PP Bags Manufacturing industry
performed so far and how will it perform in the
coming years ?
3. What is the Project Feasibility of HDPE/PP Bags
Manufacturing Plant ?
4. What are the requirements of Working Capital for
setting up HDPE/PP Bags Manufacturing plant ?
Major Queries/Questions Answered in the Report?
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5. What is the structure of the HDPE/PP Bags
Manufacturing Business and who are the key/major
players ?
6. What is the total project cost for setting up
HDPE/PP Bags Manufacturing Business?
7. What are the operating costs for setting up
HDPE/PP Bags Manufacturing plant ?
8. What are the machinery and equipment
requirements for setting up HDPE/PP Bags
Manufacturing plant ?
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9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up HDPE/PP Bags
Manufacturing plant ?
10. What are the requirements of raw material for
setting up HDPE/PP Bags Manufacturing plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up HDPE/PP Bags
Manufacturing Business?
12. What is the Manufacturing Process of HDPE/PP
Bags?
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13. What is the total size of land required for setting up
HDPE/PP Bags Manufacturing plant ?
14. What will be the income and expenditures for
HDPE/PP Bags Manufacturing Business?
15. What are the Projected Balance Sheets of HDPE/PP
Bags Manufacturing plant ?
16. What are the requirement of utilities and
overheads for setting up HDPE/PP Bags
Manufacturing plant?
17. What is the Built up Area Requirement and cost for
setting up HDPE/PP Bags Manufacturing Business?
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18. What are the Personnel (Manpower)
Requirements for setting up HDPE/PP Bags
Manufacturing Business?
19. What are Statistics of Import & Export for
HDPE/PP Bags?
20. What is the time required to break-even of
HDPE/PP Bags Manufacturing Business?
21.What is the Break-Even Analysis of HDPE/PP Bags
Manufacturing plant?
22.What are the Project financials of HDPE/PP Bags
Manufacturing Business?
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23. What are the Profitability Ratios of HDPE/PP Bags
Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume of
HDPE/PP Bags Manufacturing plant?
25. What are the Projected Pay-Back Period and
IRR of HDPE/PP Bags Manufacturing plant?
26. What is the Process Flow Sheet Diagram of
HDPE/PP Bags Manufacturing project?
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27. What are the Market Opportunities for setting
up HDPE/PP Bags Manufacturing plant?
28. What is the Market Study and Assessment for
setting up HDPE/PP Bags Manufacturing
Business?
29. What is the Plant Layout for setting up HDPE/PP
Bags Manufacturing Business?
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Table of Contents
of the
Project Report
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1. PROJECT LOCATION
• District Profile & Geotechnical Site
Characterization
• General
• Physical Characteristics
• Map
• Culture & Languages
• Climate & Rainfall
• Transportation and Communications
• Economy & Industry
2. INTRODUCTION
• Advantages
• Polypropylene Bags
• HDPE Bags
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3. PROPERTIES
• Polypropylene
• Physical Properties of Polypropylene
• Chemical Resistance of Polypropylene
• Salient Features of PP Woven Sacks
• High Density Polyethylene
• Salient Features of HDPE Woven Sacks
4. USES & APPLICATIONS
• Applications of HDPE Woven Sacks
• Film Type and Common Applications
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5. IMPORTANCE OF PACKAGING
• Plastics-Most preferred Packaging Material
• Bulk Commodities Packaging
• PP/HDPE Woven sacks role in Bulk Packaging
6. B.I.S. SPECIFICATIONS
• IS 16187:2014 Textiles- High density
polyethylene (HDPE//polypropylene (PP) leno
woven sacks for packaging and storage of fruits
and vegetables.
• IS: 11653 – 1986 for polypropylene (PP) woven
sacks for packing cement (withdrawn)
superseded by IS 11652.
7. DIFFERENT TYPES OF PLASTICS AND THEIR
CLASSIFICATIONS
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8. VARIOUS TYPE OF HDPE/PP BAGS
• Courier Bags
• Mail Bag
• PP Woven Bags/ Fabric
• Silt Fence/Box Bags
• PP Big Bags
9. MARKET SURVEY
• Demand from Cement Industry
• Polymers
• Market Structure
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10. FINANCIALS & COMPARISON OF MAJOR
INDIAN PLAYERS/COMPANIES
• About Financial Statements of CMIE Database
• Profits & Appropriations
• Total Liabilities
• Total Assets
• Net Cash Flow from Operating Activities
• Section – I
• Name of Company with Contact Details
• Name of Director(S)
• Plant Capacity
• Location of Plant
• Name of Raw Material(S) Consumed with
Quantity & Cost
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• Section – II
• Assets
• Cash Flow
• Cost as % Ge of Sales
• Forex Transaction
• Growth in Assets & Liabilities
• Growth in Income & Expenditure
• Income & Expenditure
• Liabilities
• Liquidity Ratios
• Profitability Ratio
• Profits
• Return Ratios
• Structure of Assets & Liabilities (%)
• Working Capital & Turnover Ratios
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11. EXPORT & IMPORT STATISTICS DATA OF
INDIA
• Export Statistics Data on PP Woven Sack
• Export Statistics Data on HDPE Woven Sack
• Import Statistics Data on PP Woven Sack
12. PRESENT MANUFACTURERS
13. MANUFACTURING PROCESS
14. STAGE WISE PROCESS DIAGRAM
15. PROCESS FLOW DIAGRAM
16. ENVIRONMENTAL ASPECTS REGARDING
PLASTIC
• Advantages
• Usage Rules (Command and Control)
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17. SUPPLIERS OF RAW MATERIAL
18. SUPPLIERS OF PLANT AND MACHINERY
19. PRODUCT, MACHINERY & RAW MATERIAL
PHOTOGRAPHS
• Product Photographs
• Machinery Photographs
• Raw Material Photographs
20. PLANT LAYOUT
Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
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• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses
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• Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P &
M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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Reasons for Buying our Report:
• This report helps you to identify a profitable project for investing or
diversifying into by throwing light to crucial areas like industry size,
market potential of the product and reasons for investing in the product
• This report provides vital information on the product like it’s
characteristics and segmentation
• This report helps you market and place the product correctly by
identifying the target customer group of the product
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• This report helps you understand the viability of the project by
disclosing details like machinery required, project costs and
snapshot of other project financials
• The report provides a glimpse of government regulations
applicable on the industry
• The report provides forecasts of key parameters which helps to
anticipate the industry performance and make sound business
decisions
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Our Approach:
• Our research reports broadly cover Indian markets, present analysis,
outlook and forecast for a period of five years.
• The market forecasts are developed on the basis of secondary research
and are cross-validated through interactions with the industry players
• We use reliable sources of information and databases. And information
from such sources is processed by us and included in the report
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on HDPE/PP Bags provides an insight into
HDPE/PP Bags market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant
Layout and Project Financials of HDPE/PP Bags project. The report
assesses the market sizing and growth of the Indian HDPE/PP Bags
Industry. While expanding a current business or while venturing
into new business, entrepreneurs are often faced with the dilemma
of zeroing in on a suitable product/line. And before
diversifying/venturing into any product, they wish to study the
following aspects of the identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity in
the HDPE/PP Bags sector in India along with its business
prospects. Through this report we have identified HDPE/PP Bags
project as a lucrative investment avenue.
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#BusinessPlan #feasibilityReport #NPCS
#entrepreneurindia #startupbusiness
#ProjectReport #startup #projectconsultancy
#businessopportunity #HDPEBags
#PackagingProducts #HDPESacks
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www.entrepreneurindia.co
www.niir.org
www.entrepreneurindia.co
www.niir.org
Visit us at
www.entrepreneurindia.co
www.niir.org
Take a look at
Niir Project Consultancy Services
on #Street View
https://goo.gl/VstWkd
Locate us on
Google Maps
https://goo.gl/maps/BKkUtq9gevT2
www.entrepreneurindia.co
www.niir.org
Our inexhaustible Client list includes public-sector
companies, Corporate Houses, Government undertaking,
individual entrepreneurs, NRI, Foreign investors, non-profit
organizations and educational institutions from all parts of
the World. The list is just a glimpse of our esteemed &
satisfied Clients.
Click here to take a look
https://goo.gl/G3ICjV
OUR CLIENTS
www.entrepreneurindia.co
www.niir.org
Select and Choose the Right Business Startup for You
(Instant Online Project Identification and Selection)
Finding the right startup business is one of the most popular subject
today. Starting a business is no easy endeavor, but the time, effort, and
challenges can be worth it if you succeed. To give yourself the best chance
to be successful, take your time to carefully find the right business for
you. We, at NPCS, endeavor to make business selection a simple and
convenient step for any entrepreneur/startup. Our expert team, by
capitalizing on its dexterity and decade's long experience in the field, has
created a list of profitable ventures for entrepreneurs who wish to
diversify or venture. The list so mentioned is updated regularly to give
you a regular dose of new emerging opportunities.
Visit: https://www.entrepreneurindia.co/project-identification
www.entrepreneurindia.co
www.niir.org
Download Complete List of Project Reports:
 Detailed Project Reports
Visit:- https://www.entrepreneurindia.co/complete-project-list
NPCS is manned by engineers, planners, specialists, financial experts,
economic analysts and design specialists with extensive experience in the
related industries.
Our Market Survey cum Detailed Techno Economic Feasibility Report
provides an insight of market in India. The report assesses the market
sizing and growth of the Industry. While expanding a current business or
while venturing into new business, entrepreneurs are often faced with the
dilemma of zeroing in on a suitable product/line.
www.entrepreneurindia.co
www.niir.org
And before diversifying/venturing into any product, they wish to study
the following aspects of the identified product:
 Good Present/Future Demand
 Export-Import Market Potential
 Raw Material & Manpower Availability
 Project Costs and Payback Period
The detailed project report covers all aspect of business, from analyzing
the market, confirming availability of various necessities such as
Manufacturing Plant, Detailed Project Report, Profile, Business Plan,
Industry Trends, Market Research, Survey, Manufacturing Process,
Machinery, Raw Materials, Feasibility Study, Investment Opportunities,
Cost and Revenue, Plant Economics, Production Schedule,
www.entrepreneurindia.co
www.niir.org
Working Capital Requirement, uses and applications, Plant Layout,
Project Financials, Process Flow Sheet, Cost of Project, Projected
Balance Sheets, Profitability Ratios, Break Even Analysis. The DPR
(Detailed Project Report) is formulated by highly accomplished and
experienced consultants and the market research and analysis are
supported by a panel of experts and digitalized data bank.
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity in
India along with its business prospects……Read more
www.entrepreneurindia.co
www.niir.org
Contact us
106-E, Kamla Nagar, Opp. Mall ST,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886
Mobile: +91-9097075054, 8800733955
Fax: +91-11-23845886
Website : www.entrepreneurindia.co , www.niir.org
Take a look at on #StreetView
https://goo.gl/VstWkd
www.entrepreneurindia.co
www.niir.org
AN ISO 9001: 2015 CERTIFIED
COMPANY
www.entrepreneurindia.co
www.niir.org
o One of the leading reliable names in industrial world for
providing the most comprehensive technical consulting services
o We adopt a systematic approach to provide the strong
fundamental support needed for the effective delivery of
services to our Clients’ in India & abroad
Who are we?
www.entrepreneurindia.co
www.niir.org
We at NPCS want to grow with you by providing solutions scale to suit your
new operations and help you reduce risk and give a high return on
application investments. We have successfully achieved top-notch quality
standards with a high level of customer appreciation resulting in long lasting
relation and large amount of referral work through technological
breakthrough and innovative concepts. A large number of our Indian,
Overseas and NRI Clients have appreciated our expertise for excellence
which speaks volumes about our commitment and dedication to every client's
success.
www.entrepreneurindia.co
www.niir.org
We bring deep, functional expertise, but are known for our holistic
perspective: we capture value across boundaries and between the
silos of any organization. We have proven a multiplier effect from
optimizing the sum of the parts, not just the individual pieces. We
actively encourage a culture of innovation, which facilitates the
development of new technologies and ensures a high quality
product.
www.entrepreneurindia.co
www.niir.org
o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Market Research Reports
o Business Plan
o Technology Books and Directory
o Industry Trend
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
What do we offer?
www.entrepreneurindia.co
www.niir.org
o We have two decades long experience in project consultancy and market
research field
o We empower our customers with the prerequisite know-how to take
sound business decisions
o We help catalyze business growth by providing distinctive and profound
market analysis
o We serve a wide array of customers , from individual entrepreneurs to
Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business precision
How are we different ?
www.entrepreneurindia.co
www.niir.org
Our Approach
Requirement collection
Thorough analysis of the project
Economic feasibility study of the
Project
Market potential
survey/research
Report Compilation
www.entrepreneurindia.co
www.niir.org
Who do we Serve?
o Public-sector Companies
o Corporates
o Government Undertakings
o Individual Entrepreneurs
o NRI’s
o Foreign Investors
o Non-profit Organizations, NBFC’s
o Educational Institutions
o Embassies & Consulates
o Consultancies
o Industry / trade associations
www.entrepreneurindia.co
www.niir.org
Sectors We Cover
o Ayurvedic And Herbal Medicines, Herbal Cosmetics
o Alcoholic And Non Alcoholic Beverages, Drinks
o Adhesives, Industrial Adhesive, Sealants, Glues,
Gum & Resin
o Activated Carbon & Activated Charcoal
o Aluminium And Aluminium Extrusion Profiles &
Sections,
o Bio-fertilizers And Biotechnology
o Breakfast Snacks And Cereal Food
o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle
Assembling
www.entrepreneurindia.co
www.niir.org
Sectors We Cover Cont…
o Bamboo And Cane Based Projects
o Building Materials And Construction Projects
o Biodegradable & Bioplastic Based Projects
o Chemicals (Organic And Inorganic)
o Confectionery, Bakery/Baking And Other
Food
o Cereal Processing
o Coconut And Coconut Based Products
o Cold Storage For Fruits & Vegetables
o Coal & Coal Byproduct
www.entrepreneurindia.co
www.niir.org
Sectors We Cover Cont…
o Copper & Copper Based Projects
o Dairy/Milk Processing
o Disinfectants, Pesticides, Insecticides, Mosquito
Repellents,
o Electrical, Electronic And Computer based
Projects
o Essential Oils, Oils & Fats And Allied
o Engineering Goods
o Fibre Glass & Float Glass
o Fast Moving Consumer Goods
o Food, Bakery, Agro Processing
www.entreprneurindia.co
www.niir.org
Sectors We Cover Cont…
o Fruits & Vegetables Processing
o Ferro Alloys Based Projects
o Fertilizers & Biofertilizers
o Ginger & Ginger Based Projects
o Herbs And Medicinal Cultivation And Jatropha
(Biofuel)
o Hotel & Hospitability Projects
o Hospital Based Projects
o Herbal Based Projects
o Inks, Stationery And Export Industries
www.entrepreneurindia.co
www.niir.org
Sectors We Cover Cont…
o Infrastructure Projects
o Jute & Jute Based Products
o Leather And Leather Based Projects
o Leisure & Entertainment Based Projects
o Livestock Farming Of Birds & Animals
o Minerals And Minerals
o Maize Processing(Wet Milling) & Maize Based Projects
o Medical Plastics, Disposables Plastic Syringe, Blood
Bags
o Organic Farming, Neem Products Etc.
www.entrepreneurindia.co
www.niir.org
Sectors We Cover Cont…
o Paints, Pigments, Varnish & Lacquer
o Paper And Paper Board, Paper Recycling Projects
o Printing Inks
o Packaging Based Projects
o Perfumes, Cosmetics And Flavours
o Power Generation Based Projects & Renewable Energy
Based Projects
o Pharmaceuticals And Drugs
o Plantations, Farming And Cultivations
o Plastic Film, Plastic Waste And Plastic Compounds
o Plastic, PVC, PET, HDPE, LDPE Etc.
www.entrepreneurindia.co
www.niir.org
Sectors We Cover Cont…
o Potato And Potato Based Projects
o Printing And Packaging
o Real Estate, Leisure And Hospitality
o Rubber And Rubber Products
o Soaps And Detergents
o Stationary Products
o Spices And Snacks Food
o Steel & Steel Products
o Textile Auxiliary And Chemicals
www.entrepreneurindia.co
www.niir.org
Sectors We Cover Cont…
o Township & Residential Complex
o Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Products
o Water Industry(Packaged Drinking Water & Mineral
Water)
o Wire & Cable
www.entrepreneurindia.co
www.niir.org
www.entrepreneurindia.co
www.niir.org
www.entrepreneurindia.co
To get a detailed scenario of the industry along with
its structure and classification
To provide a comprehensive analysis of the industry
by covering aspects like:
Growth drivers of the industry
Latest market trends
Insights on regulatory framework
SWOT Analysis
Demand-Supply Situation
Foreign Trade
Porters 5 Forces Analysis
www.niir.org
www.entrepreneurindia.co
To provide forecasts of key parameters which helps to
anticipate the industry performance
To help chart growth trajectory of a business by detailing
the factors that affect the industry growth
To help an entrepreneur/manager in keeping abreast with
the changes in the industry
To evaluate the competitive landscape of the industry by
detailing:
Key players with their market shares
Financial comparison of present players
www.niir.org
www.entrepreneurindia.co
Venturist/Capitalists
Entrepreneur/Companies
Industry Researchers
Investment Funds
Foreign Investors, NRI’s
Project Consultants/Chartered Accountants
Banks
Corporates
Click here for list
www.niir.org
www.entrepreneurindia.co
Online Research
Industry Journals
Secondary
Research
Primary
Research
Industry Experts
Industry Industry
Sources Associations
Companies
Surveys
One-on-one
Interactions
Databases
www.niir.org
www.entrepreneurindia.co
Present Status
(Indian &
Global)
Macro Environment
Indian Market
Outlook & Forecasts
(5Years)
Demand Assessment
SWOT & Porters
Analysis
Internal Market
Analysis
www.niir.org
www.entrepreneurindia.co
Our research team comprises of experts from
various financial fields:
MBA’s
Industry Researchers
Financial Planners
Research veterans with decades of experience
www.niir.org
www.entrepreneurindia.co
•1. Overview
•2. Market Analysis
2.1Growth Drivers
2.2Emerging Trends in the Industry
2.3Regulatory Framework
2.4SWOT Analysis
2.5Herfindahl–Hirschman Index (HHI)
•3. Market Forecasts
•4. Key Players
www.niir.org
www.entrepreneurindia.co
5. Key Financials and Analysis
5.1 Contact Information
5.2 Key Financials
5.3 Financial comparison
6. Industry Size & Outlook
www.niir.org
www.entrepreneurindia.co
Take a look at on
#Street View
https://goo.gl/VstWkd
www.niir.org
Contact us
106-E, Kamla Nagar, Opp. Mall ST,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886
Mobile: +91-9097075054, 8800733955
Fax: +91-11-23845886
Website : www.entrepreneurindia.co , www.niir.org
Take a look at on #StreetView
https://goo.gl/VstWkd
www.entrepreneurindia.co
www.niir.org
https://www.linkedin.com/company/niir-project-
consultancy-services
https://www.facebook.com/NIIR.ORG
https://www.youtube.com/user/NIIRproject
https://twitter.com/npcs_in
 https://www.pinterest.com/npcsindia/
Follow us
www.entrepreneurindia.co
www.niir.org
For more information, visit us at:
www.niir.org
www.entrepreneurindia.co
www.entrepreneurindia.co
www.niir.org

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HDPE/PP Bags High Density Polyethylene/Polypropylene Plastic Bags Production “Most Profitable Business Opportunities of Startups”

  • 1. www.entrepreneurindia.co www.niir.org HDPE/PP Bags High Density Polyethylene/Polypropylene Plastic Bags Production “Most Profitable Business Opportunities of Startups”. Y-1718
  • 2. www.entrepreneurindia.co Introduction www.niir.org Woven polypropylene bags, also known as woven PP bags, are the toughest packing bags available, and are commonly used to pack materials for the grain, milling, and sugar industries. Furthermore, these bags are commonly used in the fodder, pesticides, and fertilizer industries, as well as the HDPE/PP Bags industry and other applications such as sand, metal parts, and concrete.
  • 3. www.entrepreneurindia.co www.niir.org The polymer chains in HDPE (High Density Polyethylene) Sacks have very little branching. It is more stable and less permeable than LDPE since it is denser. It weighs 0.941-0.965 g/cm3 and has a density of 0.941-0.965 g/cm3. The HDPE bag has a higher tensile strength than the LDPE bag, but it is less flexible. The polymer chains in HDPE (High Density Polyethylene) poly bags have very little branching. It is more stable and less permeable than LDPE since it is denser.
  • 4. www.entrepreneurindia.co www.niir.org The Ministry of Textiles of the Indian government has increased the cap for high-density polyethylene (HDPE)/polypropylene (PP) bags to address current issues with food grain packaging. HDPE/PP sacks are becoming increasingly common all over the world. This is due to the fact that they are chemically inert, water repellent, and light in weight. They are unregulated, have ample strength, and are easily handled. They are also moderately priced as compared to other styles of bags. Potatoes, coconut, and other foods are packaged in air-permissible sacks made of polythene strips.
  • 5. www.entrepreneurindia.co Uses www.niir.org Agricultural items such as aquatic products, feeds, fruits, and vegetables are commonly stored and transported in HDPE/PP woven bags. Feed Polypropylene Woven Bags, chemical Polypropylene Woven Bags, fertilizer Polypropylene Woven Bags, vegetable woven bags, and fruit mesh bags are all examples of PP woven bags used in agriculture. Woven bags are useful for mitigating or avoiding the negative effects of flood waters. They're usually used to construct dams, river banks, bridges, and railways. Sandbags made of woven polypropylene are commonly used all over the world.
  • 6. www.entrepreneurindia.co www.niir.org HDPE/PP Bags can be used for a variety of purposes like: 1. It is a very low-cost alternative. 2. Versatile and solid, with long-term durability. 3. It is possible to print on both sides. 4. UV-stability allows for up to 6 months of storage in an open environment. 5. Packing materials are shielded from outside humidity due to internal PE liners or laminated on the outside.
  • 7. www.entrepreneurindia.co www.niir.org 6. Anti-skid properties and twisted weave 7. 100% recycled 8. Laminated and unlaminated options are available. 9. Packing in a vacuum 10. Because of its UV stability, it can be stored outside.
  • 8. www.entrepreneurindia.co www.niir.org Woven polypropylene bags, also known as woven PP bags, are the toughest packing bags available, and are commonly used to pack materials for the grain, milling, and sugar industries. Furthermore, these bags are commonly used in the fodder, pesticides, and fertilizer industries, as well as the HDPE/PP Bags industry and other applications such as sand, metal parts, and concrete.
  • 9. www.entrepreneurindia.co Production Process www.niir.org Each stage of the manufacturing process is described in detail. Tape extrusion, fabric weaving, extrusion lamination, gravure printing, bag shaping, bag stitching, quality checking, and customer shipping are all part of this process: Extrusion and Winding: To make PP/HDPE tapes, high-speed extrusion, double-stage draw, tape stretching, and winding lines use cutting-edge technology. The lines are engineered to meet the highest performance and quality requirements while using the least amount of raw material and resources possible.
  • 10. www.entrepreneurindia.co www.niir.org Fabric Weaving: To produce circular fabric of PP/HDPE tapes with almost zero defect, high performance circular loom machines are used. Circular looms for PP fabric weaving combine cutting-edge technology with the energy-saving benefits of circular looms. They can handle a wide variety of fabric requirements while increasing productivity and lowering costs.
  • 11. www.entrepreneurindia.co www.niir.org Bag Conversion: High-speed bag conversion lines produce bottom-folded and-sewn woven sacks from tubular woven PP/HDPE fabric rolls. These new generation machines are designed for cross cutting tubular fabric, bottom folding, stitching, and stacking in typical bag applications. Their cutting- edge automated functions ensure consistent cut efficiency and precision.
  • 12. www.entrepreneurindia.co www.niir.org Multi Filament Yarn: Spin-draw-wind line with multiple filaments Multi-filament spin-draw-wind lines are used to create a highly scalable compact melt spinning line concept. Each is best suited to meet strategic and organizational needs at the lowest possible cost. They're perfect for producing high-tenacity, medium- to heavy-denier yarn in small batches to meet particular requirements or niche applications, and they can easily adapt to changing conditions.
  • 13. www.entrepreneurindia.co www.niir.org FIBC Manufacturing: FIBC manufacturing necessitates the use of specialized equipment. Automatic fabric cutting machines with the option of spout or profile cutting that are state-of-the-art. Cutting machines for baffle panels, profiles, or holes that are hydraulically controlled and capable of cutting profiles or round cutouts as desired. To make lifting loops for the FIBCs, webbing or belt cutting machines were needed to cut belts to the required lengths.
  • 14. www.entrepreneurindia.co www.niir.org Testing and packing: To ensure flawless service to the consumers, all appropriate laboratory equipment is used for quality tests at each point of production. For proper shipment to customers, bags are checked, sorted, and stacked. The finished bags should be pressed and packed correctly for safety using a hydraulic pallet and bale press for systematic and cost-effective storage and transportation.
  • 15. www.entrepreneurindia.co Market Outlook www.niir.org The demand for polypropylene woven bags and sacks was projected to be worth $3,421.5 million globally. The global economy is forecast to grow at a rate of 4.2 percent per year. Polypropylene woven bags and sacks are non-toxic and 100% reusable. Polypropylene woven bags and sacks are used in a variety of industries. Polypropylene woven bags and sacks are widely used in agriculture, food processing, geotechnical packaging, tourism and transportation, everyday necessities, and flood control devices, to name a few.
  • 16. www.entrepreneurindia.co www.niir.org The valve bags, gusseted bags, block bottom bags, pinch bottom bags, open mouth bags, and other polypropylene woven bags and sacks market is segmented by bag type. Laminated polypropylene woven bags and non laminated polypropylene woven bags make up the demand for polypropylene woven bags and sacks. The demand for laminated polypropylene woven bags and sacks is divided into two categories: Kraft paper laminate and BOPP laminate. Building & construction, agriculture & allied industries, food, retail and shopping, and others are the end-use segments of the polypropylene woven bags and sacks industry.
  • 17. www.entrepreneurindia.co www.niir.org Because of increased urbanization and industrial growth, the HDPE/PP Bags industry's demand for polypropylene bags and sacks has increased significantly in recent years. Multinational corporations are looking to expand in the Middle East in anticipation of increased demand from the construction industry. Agriculture and the building and construction industries are expected to fuel demand for woven sacks.
  • 18. www.entrepreneurindia.co www.niir.org Polypropylene and polyethylene are the two most commonly used materials in the production of woven sacks; however, polypropylene is the preferred material due to its non-toxic properties. Woven sacks are used in a number of industries, such as agriculture, horticulture, manufacturing, and other businesses, since they are easier to pack and produce. The global woven sacks market is expected to be driven by these factors.
  • 19. www.entrepreneurindia.co Key Players www.niir.org 1.Aditya Polymers Ltd. 2.Ashok Polymers Ltd. 3.Ashoka Poly Laminators Ltd. 4.Bardanwala Plastics Pvt. Ltd. 5.Bihar Raffia Inds. Ltd. 6.Commercial Syn Bags Ltd. 7.Dhoot Compack Pvt. Ltd.
  • 20. www.entrepreneurindia.co www.niir.org 8. Eclat Industries Ltd. 9. Emmbi Industries Ltd. 10.Ganpati Plastfab Ltd. 11.Gopala Polyplast Ltd. 12.Indra Industries Ltd. 13.Jagannath Polypacks Ltd. 14.Krishna Poly Packs Pvt. Ltd.
  • 25. www.entrepreneurindia.co Project at a Glance www.niir.org COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Proposed Total Land & Site Development Exp. 0.00 113.91 113.91Capital 0.00 352.79 352.79 Buildings 0.00 217.00 217.00Share Premium 0.00 0.00 0.00 Plant & Machineries 0.00 645.15 645.15Other Type Share Capital 0.00 0.00 0.00 Motor Vehicles 0.00 12.00 12.00Reserves & Surplus 0.00 0.00 0.00 Office Automation Equipments 0.00 119.50 119.50Cash Subsidy 0.00 0.00 0.00 Technical Knowhow Fees & Exp. 0.00 25.00 25.00Internal Cash Accruals 0.00 0.00 0.00 Franchise & Other Deposits 0.00 0.00 0.00 Long/Medium Term Borrowings 0.00 1058.38 1058.38 Preliminary& Pre-operative Exp 0.00 5.00 5.00Debentures / Bonds 0.00 0.00 0.00 Provision for Contingencies 0.00 62.00 62.00Unsecured Loans/Deposits 0.00 0.00 0.00 Margin Money - Working Capital 0.00 211.62 211.62 TOTAL 0.00 1411.18 1411.18TOTAL 0.00 1411.18 1411.18
  • 26. www.entrepreneurindia.co Project at a Glance www.niir.org Year Annualised Book Value Debt Dividend Retained Earnings Payout Probable Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times ` ` ` ` ` % ` % ` % 1-2 -0.59 3.48 9.41 24.00 0.00 100.00 -0.59 0.00 -0.59 1.00 0.00 2-3 14.03 17.54 23.44 18.00 0.00 100.00 14.03 0.00 14.03 1.00 0.00 3-4 13.13 16.17 36.57 12.00 0.00 100.00 13.13 0.00 13.13 1.00 0.00 4- 5 12.20 14.83 48.77 6.00 0.00 100.00 12.20 0.00 12.20 1.00 0.00 5- 6 11.18 13.46 59.95 0.00 0.00 100.00 11.18 0.00 11.18 1.00 0.00
  • 27. www.entrepreneurindia.co Project at a Glance www.niir.org Year D. S. C. R. Debt / - Deposi ts Debt Equity as- Equity Total Net Worth Retur n on Net Worth Profitability Ratio Assets Turnov er Ratio Curre nt Ratio Individ ual Cumulat ive Overa ll GPM PBT PAT Net Contri bution P/V Ratio (Number of times) (Number of times) % % % % % % Initia l 3.00 3.00 1-2 0.71 0.71 2.55 2.55 4.73 3.20% -1.86% -0.53% 1248.6 3 31.75 % 2.09 0.90 2-3 2.41 1.53 0.77 0.77 2.44 12.72 % 9.64% 6.29% 2175.1 0 27.66 % 2.78 1.20 3-4 2.34 1.78 1.94 0.33 0.33 1.40 12.05 % 9.15% 5.89% 1852.9 4 23.56 % 2.55 1.42 4- 5 2.27 1.89 0.12 0.12 0.94 11.28% 8.58% 5.47% 1852.9 4 23.56 % 2.37 1.61 5- 6 2.17 1.94 0.00 0.00 0.66 10.42 % 7.93% 5.02% 1852.9 4 23.56 % 2.24 2.04
  • 28. www.entrepreneurindia.co Project at a Glance www.niir.org BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 62.01% Total BEP (% of Installed Capacity) 66.36% IRR, PAYBACK and FACR Internal Rate of Return .. ( In %age ) 24.65% Payback Period of the Project is ( In Years ) 2 Years 3 Months Fixed Assets Coverage Ratio ( No. of times ) 11.594
  • 29. www.entrepreneurindia.co 1. What is HDPE/PP Bags Manufacturing industry ? 2. How has the HDPE/PP Bags Manufacturing industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility of HDPE/PP Bags Manufacturing Plant ? 4. What are the requirements of Working Capital for setting up HDPE/PP Bags Manufacturing plant ? Major Queries/Questions Answered in the Report? www.niir.org
  • 30. 5. What is the structure of the HDPE/PP Bags Manufacturing Business and who are the key/major players ? 6. What is the total project cost for setting up HDPE/PP Bags Manufacturing Business? 7. What are the operating costs for setting up HDPE/PP Bags Manufacturing plant ? 8. What are the machinery and equipment requirements for setting up HDPE/PP Bags Manufacturing plant ? www.entrepreneurindia.co www.niir.org
  • 31. 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up HDPE/PP Bags Manufacturing plant ? 10. What are the requirements of raw material for setting up HDPE/PP Bags Manufacturing plant ? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up HDPE/PP Bags Manufacturing Business? 12. What is the Manufacturing Process of HDPE/PP Bags? www.entrepreneurindia.co www.niir.org
  • 32. www.entepreneurindia.co 13. What is the total size of land required for setting up HDPE/PP Bags Manufacturing plant ? 14. What will be the income and expenditures for HDPE/PP Bags Manufacturing Business? 15. What are the Projected Balance Sheets of HDPE/PP Bags Manufacturing plant ? 16. What are the requirement of utilities and overheads for setting up HDPE/PP Bags Manufacturing plant? 17. What is the Built up Area Requirement and cost for setting up HDPE/PP Bags Manufacturing Business? www.niir.org
  • 33. 18. What are the Personnel (Manpower) Requirements for setting up HDPE/PP Bags Manufacturing Business? 19. What are Statistics of Import & Export for HDPE/PP Bags? 20. What is the time required to break-even of HDPE/PP Bags Manufacturing Business? 21.What is the Break-Even Analysis of HDPE/PP Bags Manufacturing plant? 22.What are the Project financials of HDPE/PP Bags Manufacturing Business? www.entepreneurindia.co www.niir.org
  • 34. 23. What are the Profitability Ratios of HDPE/PP Bags Manufacturing Project? 24. What is the Sensitivity Analysis-Price/Volume of HDPE/PP Bags Manufacturing plant? 25. What are the Projected Pay-Back Period and IRR of HDPE/PP Bags Manufacturing plant? 26. What is the Process Flow Sheet Diagram of HDPE/PP Bags Manufacturing project? www.entrepreneurindia.co www.niir.org
  • 35. 27. What are the Market Opportunities for setting up HDPE/PP Bags Manufacturing plant? 28. What is the Market Study and Assessment for setting up HDPE/PP Bags Manufacturing Business? 29. What is the Plant Layout for setting up HDPE/PP Bags Manufacturing Business? www.entrepreneurindia.co www.niir.org
  • 36. Table of Contents of the Project Report www.entrepreneurindia.co www.niir.org
  • 37. www.entrepreneurindia.co www.niir.org 1. PROJECT LOCATION • District Profile & Geotechnical Site Characterization • General • Physical Characteristics • Map • Culture & Languages • Climate & Rainfall • Transportation and Communications • Economy & Industry 2. INTRODUCTION • Advantages • Polypropylene Bags • HDPE Bags
  • 38. www.entrepreneurindia.co www.niir.org 3. PROPERTIES • Polypropylene • Physical Properties of Polypropylene • Chemical Resistance of Polypropylene • Salient Features of PP Woven Sacks • High Density Polyethylene • Salient Features of HDPE Woven Sacks 4. USES & APPLICATIONS • Applications of HDPE Woven Sacks • Film Type and Common Applications
  • 39. www.entrepreneurindia.co www.niir.org 5. IMPORTANCE OF PACKAGING • Plastics-Most preferred Packaging Material • Bulk Commodities Packaging • PP/HDPE Woven sacks role in Bulk Packaging 6. B.I.S. SPECIFICATIONS • IS 16187:2014 Textiles- High density polyethylene (HDPE//polypropylene (PP) leno woven sacks for packaging and storage of fruits and vegetables. • IS: 11653 – 1986 for polypropylene (PP) woven sacks for packing cement (withdrawn) superseded by IS 11652. 7. DIFFERENT TYPES OF PLASTICS AND THEIR CLASSIFICATIONS
  • 40. www.entrepreneurindia.co www.niir.org 8. VARIOUS TYPE OF HDPE/PP BAGS • Courier Bags • Mail Bag • PP Woven Bags/ Fabric • Silt Fence/Box Bags • PP Big Bags 9. MARKET SURVEY • Demand from Cement Industry • Polymers • Market Structure
  • 41. www.entrepreneurindia.co www.niir.org 10. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES • About Financial Statements of CMIE Database • Profits & Appropriations • Total Liabilities • Total Assets • Net Cash Flow from Operating Activities • Section – I • Name of Company with Contact Details • Name of Director(S) • Plant Capacity • Location of Plant • Name of Raw Material(S) Consumed with Quantity & Cost
  • 42. www.entrepreneurindia.co www.niir.org • Section – II • Assets • Cash Flow • Cost as % Ge of Sales • Forex Transaction • Growth in Assets & Liabilities • Growth in Income & Expenditure • Income & Expenditure • Liabilities • Liquidity Ratios • Profitability Ratio • Profits • Return Ratios • Structure of Assets & Liabilities (%) • Working Capital & Turnover Ratios
  • 43. www.entrepreneurindia.co www.niir.org 11. EXPORT & IMPORT STATISTICS DATA OF INDIA • Export Statistics Data on PP Woven Sack • Export Statistics Data on HDPE Woven Sack • Import Statistics Data on PP Woven Sack 12. PRESENT MANUFACTURERS 13. MANUFACTURING PROCESS 14. STAGE WISE PROCESS DIAGRAM 15. PROCESS FLOW DIAGRAM 16. ENVIRONMENTAL ASPECTS REGARDING PLASTIC • Advantages • Usage Rules (Command and Control)
  • 44. www.entrepreneurindia.co www.niir.org 17. SUPPLIERS OF RAW MATERIAL 18. SUPPLIERS OF PLANT AND MACHINERY 19. PRODUCT, MACHINERY & RAW MATERIAL PHOTOGRAPHS • Product Photographs • Machinery Photographs • Raw Material Photographs 20. PLANT LAYOUT
  • 45. Project Financials • Project at a Glance Annexure • Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses www.entrepreneurindia.co www.niir.org
  • 46. • Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) • Other Fixed Assets………………………………………..........….......6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store www.entrepreneurindia.co www.niir.org
  • 47. • Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....……..9 • Turnover Per Annum ……………………………………….....…10 • Share Capital…………………………………………………….....11 Equity Capital Preference Share Capital www.entrepreneurindia.co www.niir.org
  • 48. • Annexure 1 :: Cost of Project and Means of Finance • Annexure 2 :: Profitability and Net Cash Accruals  Revenue/Income/Realisation  Expenses/Cost of Products/Services/Items  Gross Profit  Financial Charges  Total Cost of Sales  Net Profit After Taxes  Net Cash Accruals www.entrepreneurindia.co www.niir.org
  • 49. • Annexure 3 :: Assessment of Working Capital requirements  Current Assets  Gross Working Capital  Current Liabilities  Net Working Capital  Working Note for Calculation of Work-in-process • Annexure 4 :: Sources and Disposition of Funds www.entrepreneurindia.co www.niir.org
  • 50. • Annexure 5 :: Projected Balance Sheets  ROI (Average of Fixed Assets)  RONW (Average of Share Capital)  ROI (Average of Total Assets) • Annexure 6 :: Profitability Ratios  D.S.C.R  Earnings Per Share (EPS)  Debt Equity Ratio www.entrepreneurindia.co www.niir.org
  • 51. • Annexure 7 :: Break-Even Analysis  Variable Cost & Expenses  Semi-Variable/Semi-Fixed Expenses  Profit Volume Ratio (PVR)  Fixed Expenses / Cost  B.E.P www.entrepreneurindia.co www.niir.org
  • 52. • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume  Resultant N.P.B.T  Resultant D.S.C.R  Resultant PV Ratio  Resultant DER  Resultant ROI  Resultant BEP www.entrepreneurindia.co www.niir.org
  • 53. • Annexure 12 :: Shareholding Pattern and Stake Status  Equity Capital  Preference Share Capital • Annexure 13 :: Quantitative Details-Output/Sales/Stocks  Determined Capacity P.A of Products/Services  Achievable Efficiency/Yield % of Products/Services/Items  Net Usable Load/Capacity of Products/Services/Items  Expected Sales/ Revenue/ Income of Products/ Services/ Items www.entrepreneurindia.co www.niir.org
  • 54. • Annexure 14 :: Product wise Domestic Sales Realisation • Annexure 15 :: Total Raw Material Cost • Annexure 16 :: Raw Material Cost per unit • Annexure 17 :: Total Lab & ETP Chemical Cost • Annexure 18 :: Consumables, Store etc. • Annexure 19 :: Packing Material Cost • Annexure 20 :: Packing Material Cost Per Unit www.entrepreneurindia.co www.niir.org
  • 55. • Annexure 21 :: Employees Expenses • Annexure 22 :: Fuel Expenses • Annexure 23 :: Power/Electricity Expenses • Annexure 24 :: Royalty & Other Charges • Annexure 25 :: Repairs & Maintenance Expenses • Annexure 26 :: Other Manufacturing Expenses • Annexure 27 :: Administration Expenses • Annexure 28 :: Selling Expenses www.entrepreneurindia.co www.niir.org
  • 56. • Annexure 29 :: Depreciation Charges – as per Books (Total) • Annexure 30 :: Depreciation Charges – as per Books (P & M) • Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) • Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) • Annexure 33 :: Interest and Repayment - Term Loans • Annexure 34 :: Tax on Profits • Annexure 35 :: Projected Pay-Back Period and IRR www.entrepreneurindia.co www.niir.org
  • 57. Reasons for Buying our Report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product www.entrepreneurindia.co www.niir.org
  • 58. • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions www.entrepreneurindia.co www.niir.org
  • 59. Our Approach: • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report www.entrepreneurindia.co www.niir.org
  • 60. Scope of the Report The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on HDPE/PP Bags provides an insight into HDPE/PP Bags market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of HDPE/PP Bags project. The report assesses the market sizing and growth of the Indian HDPE/PP Bags Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product: www.entrepreneurindia.co www.niir.org
  • 61. • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the HDPE/PP Bags sector in India along with its business prospects. Through this report we have identified HDPE/PP Bags project as a lucrative investment avenue. www.entrepreneurindia.co www.niir.org
  • 62. Tags www.entrepreneurindia.co www.niir.org #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #entrepreneurindia #startupbusiness #ProjectReport #startup #projectconsultancy #businessopportunity #HDPEBags #PackagingProducts #HDPESacks #PackagingBags #PPSacks #ProductionPlant #PackagingIndustry #PackagingSacks #PackagingBusiness
  • 63. (NPCS) can provide Detailed Project Report on HDPE/PP BAGS See more Project Reports & Profiles BOOKS Market Research Report www.entrepreneurindia.co www.niir.org
  • 65. Take a look at Niir Project Consultancy Services on #Street View https://goo.gl/VstWkd Locate us on Google Maps https://goo.gl/maps/BKkUtq9gevT2 www.entrepreneurindia.co www.niir.org
  • 66. Our inexhaustible Client list includes public-sector companies, Corporate Houses, Government undertaking, individual entrepreneurs, NRI, Foreign investors, non-profit organizations and educational institutions from all parts of the World. The list is just a glimpse of our esteemed & satisfied Clients. Click here to take a look https://goo.gl/G3ICjV OUR CLIENTS www.entrepreneurindia.co www.niir.org
  • 67. Select and Choose the Right Business Startup for You (Instant Online Project Identification and Selection) Finding the right startup business is one of the most popular subject today. Starting a business is no easy endeavor, but the time, effort, and challenges can be worth it if you succeed. To give yourself the best chance to be successful, take your time to carefully find the right business for you. We, at NPCS, endeavor to make business selection a simple and convenient step for any entrepreneur/startup. Our expert team, by capitalizing on its dexterity and decade's long experience in the field, has created a list of profitable ventures for entrepreneurs who wish to diversify or venture. The list so mentioned is updated regularly to give you a regular dose of new emerging opportunities. Visit: https://www.entrepreneurindia.co/project-identification www.entrepreneurindia.co www.niir.org
  • 68. Download Complete List of Project Reports:  Detailed Project Reports Visit:- https://www.entrepreneurindia.co/complete-project-list NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries. Our Market Survey cum Detailed Techno Economic Feasibility Report provides an insight of market in India. The report assesses the market sizing and growth of the Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. www.entrepreneurindia.co www.niir.org
  • 69. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:  Good Present/Future Demand  Export-Import Market Potential  Raw Material & Manpower Availability  Project Costs and Payback Period The detailed project report covers all aspect of business, from analyzing the market, confirming availability of various necessities such as Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, www.entrepreneurindia.co www.niir.org
  • 70. Working Capital Requirement, uses and applications, Plant Layout, Project Financials, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis. The DPR (Detailed Project Report) is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitalized data bank. We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in India along with its business prospects……Read more www.entrepreneurindia.co www.niir.org
  • 71. Contact us 106-E, Kamla Nagar, Opp. Mall ST, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9097075054, 8800733955 Fax: +91-11-23845886 Website : www.entrepreneurindia.co , www.niir.org Take a look at on #StreetView https://goo.gl/VstWkd www.entrepreneurindia.co www.niir.org
  • 72. AN ISO 9001: 2015 CERTIFIED COMPANY www.entrepreneurindia.co www.niir.org
  • 73. o One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services o We adopt a systematic approach to provide the strong fundamental support needed for the effective delivery of services to our Clients’ in India & abroad Who are we? www.entrepreneurindia.co www.niir.org
  • 74. We at NPCS want to grow with you by providing solutions scale to suit your new operations and help you reduce risk and give a high return on application investments. We have successfully achieved top-notch quality standards with a high level of customer appreciation resulting in long lasting relation and large amount of referral work through technological breakthrough and innovative concepts. A large number of our Indian, Overseas and NRI Clients have appreciated our expertise for excellence which speaks volumes about our commitment and dedication to every client's success. www.entrepreneurindia.co www.niir.org
  • 75. We bring deep, functional expertise, but are known for our holistic perspective: we capture value across boundaries and between the silos of any organization. We have proven a multiplier effect from optimizing the sum of the parts, not just the individual pieces. We actively encourage a culture of innovation, which facilitates the development of new technologies and ensures a high quality product. www.entrepreneurindia.co www.niir.org
  • 76. o Project Identification o Detailed Project Reports/Pre-feasibility Reports o Market Research Reports o Business Plan o Technology Books and Directory o Industry Trend o Databases on CD-ROM o Laboratory Testing Services o Turnkey Project Consultancy/Solutions o Entrepreneur India (An Industrial Monthly Journal) What do we offer? www.entrepreneurindia.co www.niir.org
  • 77. o We have two decades long experience in project consultancy and market research field o We empower our customers with the prerequisite know-how to take sound business decisions o We help catalyze business growth by providing distinctive and profound market analysis o We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors o We use authentic & reliable sources to ensure business precision How are we different ? www.entrepreneurindia.co www.niir.org
  • 78. Our Approach Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation www.entrepreneurindia.co www.niir.org
  • 79. Who do we Serve? o Public-sector Companies o Corporates o Government Undertakings o Individual Entrepreneurs o NRI’s o Foreign Investors o Non-profit Organizations, NBFC’s o Educational Institutions o Embassies & Consulates o Consultancies o Industry / trade associations www.entrepreneurindia.co www.niir.org
  • 80. Sectors We Cover o Ayurvedic And Herbal Medicines, Herbal Cosmetics o Alcoholic And Non Alcoholic Beverages, Drinks o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin o Activated Carbon & Activated Charcoal o Aluminium And Aluminium Extrusion Profiles & Sections, o Bio-fertilizers And Biotechnology o Breakfast Snacks And Cereal Food o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling www.entrepreneurindia.co www.niir.org
  • 81. Sectors We Cover Cont… o Bamboo And Cane Based Projects o Building Materials And Construction Projects o Biodegradable & Bioplastic Based Projects o Chemicals (Organic And Inorganic) o Confectionery, Bakery/Baking And Other Food o Cereal Processing o Coconut And Coconut Based Products o Cold Storage For Fruits & Vegetables o Coal & Coal Byproduct www.entrepreneurindia.co www.niir.org
  • 82. Sectors We Cover Cont… o Copper & Copper Based Projects o Dairy/Milk Processing o Disinfectants, Pesticides, Insecticides, Mosquito Repellents, o Electrical, Electronic And Computer based Projects o Essential Oils, Oils & Fats And Allied o Engineering Goods o Fibre Glass & Float Glass o Fast Moving Consumer Goods o Food, Bakery, Agro Processing www.entreprneurindia.co www.niir.org
  • 83. Sectors We Cover Cont… o Fruits & Vegetables Processing o Ferro Alloys Based Projects o Fertilizers & Biofertilizers o Ginger & Ginger Based Projects o Herbs And Medicinal Cultivation And Jatropha (Biofuel) o Hotel & Hospitability Projects o Hospital Based Projects o Herbal Based Projects o Inks, Stationery And Export Industries www.entrepreneurindia.co www.niir.org
  • 84. Sectors We Cover Cont… o Infrastructure Projects o Jute & Jute Based Products o Leather And Leather Based Projects o Leisure & Entertainment Based Projects o Livestock Farming Of Birds & Animals o Minerals And Minerals o Maize Processing(Wet Milling) & Maize Based Projects o Medical Plastics, Disposables Plastic Syringe, Blood Bags o Organic Farming, Neem Products Etc. www.entrepreneurindia.co www.niir.org
  • 85. Sectors We Cover Cont… o Paints, Pigments, Varnish & Lacquer o Paper And Paper Board, Paper Recycling Projects o Printing Inks o Packaging Based Projects o Perfumes, Cosmetics And Flavours o Power Generation Based Projects & Renewable Energy Based Projects o Pharmaceuticals And Drugs o Plantations, Farming And Cultivations o Plastic Film, Plastic Waste And Plastic Compounds o Plastic, PVC, PET, HDPE, LDPE Etc. www.entrepreneurindia.co www.niir.org
  • 86. Sectors We Cover Cont… o Potato And Potato Based Projects o Printing And Packaging o Real Estate, Leisure And Hospitality o Rubber And Rubber Products o Soaps And Detergents o Stationary Products o Spices And Snacks Food o Steel & Steel Products o Textile Auxiliary And Chemicals www.entrepreneurindia.co www.niir.org
  • 87. Sectors We Cover Cont… o Township & Residential Complex o Textiles And Readymade Garments o Waste Management & Recycling o Wood & Wood Products o Water Industry(Packaged Drinking Water & Mineral Water) o Wire & Cable www.entrepreneurindia.co www.niir.org
  • 89. www.entrepreneurindia.co To get a detailed scenario of the industry along with its structure and classification To provide a comprehensive analysis of the industry by covering aspects like: Growth drivers of the industry Latest market trends Insights on regulatory framework SWOT Analysis Demand-Supply Situation Foreign Trade Porters 5 Forces Analysis www.niir.org
  • 90. www.entrepreneurindia.co To provide forecasts of key parameters which helps to anticipate the industry performance To help chart growth trajectory of a business by detailing the factors that affect the industry growth To help an entrepreneur/manager in keeping abreast with the changes in the industry To evaluate the competitive landscape of the industry by detailing: Key players with their market shares Financial comparison of present players www.niir.org
  • 91. www.entrepreneurindia.co Venturist/Capitalists Entrepreneur/Companies Industry Researchers Investment Funds Foreign Investors, NRI’s Project Consultants/Chartered Accountants Banks Corporates Click here for list www.niir.org
  • 92. www.entrepreneurindia.co Online Research Industry Journals Secondary Research Primary Research Industry Experts Industry Industry Sources Associations Companies Surveys One-on-one Interactions Databases www.niir.org
  • 93. www.entrepreneurindia.co Present Status (Indian & Global) Macro Environment Indian Market Outlook & Forecasts (5Years) Demand Assessment SWOT & Porters Analysis Internal Market Analysis www.niir.org
  • 94. www.entrepreneurindia.co Our research team comprises of experts from various financial fields: MBA’s Industry Researchers Financial Planners Research veterans with decades of experience www.niir.org
  • 95. www.entrepreneurindia.co •1. Overview •2. Market Analysis 2.1Growth Drivers 2.2Emerging Trends in the Industry 2.3Regulatory Framework 2.4SWOT Analysis 2.5Herfindahl–Hirschman Index (HHI) •3. Market Forecasts •4. Key Players www.niir.org
  • 96. www.entrepreneurindia.co 5. Key Financials and Analysis 5.1 Contact Information 5.2 Key Financials 5.3 Financial comparison 6. Industry Size & Outlook www.niir.org
  • 97. www.entrepreneurindia.co Take a look at on #Street View https://goo.gl/VstWkd www.niir.org
  • 98. Contact us 106-E, Kamla Nagar, Opp. Mall ST, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9097075054, 8800733955 Fax: +91-11-23845886 Website : www.entrepreneurindia.co , www.niir.org Take a look at on #StreetView https://goo.gl/VstWkd www.entrepreneurindia.co www.niir.org
  • 100. For more information, visit us at: www.niir.org www.entrepreneurindia.co www.entrepreneurindia.co www.niir.org