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Production of Dairy Products, Ice
Cream, Chocolate and Cocoa
(Cocoa Bean, Cocoa Mass, Cocoa Powder, Cocoa Butter ,Drinking
Cocoa, Drinking Chocolate, Vegetable Lecithins, Soya Lecithin, Cheese,
Soft Cheese, Khoa, Yoghurt, Ice Cream, Dry Whole Milk, Skim Milk and
Buttermilk, Peach Ice Cream, Dried Fruits, Candied and Glaced Fruits)
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Introduction
Cocoa, Chocolate and Ice Cream are the products which has a good
nutritious value and relatively inexpensive food. Cocoa butter is used in
chocolate and to cover other confectionery products. Now a day chocolate
and ice cream are gaining good popularity among the society all over the
world. Chocolate is a key ingredient in many foods such as milk shakes,
candy bars, ice creams etc. It is ranked as one of the most favorite flavors in
the world. Despite its popularity, most people do not know the unique
origins of this popular treat. Chocolate is a product that requires complex
procedures to produce. The process involves harvesting coca, refining coca
to cocoa beans, and shipping the cocoa beans to the manufacturing factory
for cleaning, coaching and grinding. These cocoa beans will then be
imported or exported to other countries and be transformed into different
type of chocolate products. Ice cream is a frozen dessert usually made from
dairy products, such as milk and cream, and often combined with fruits or
other ingredients and flavors. The meaning of ice cream varies from one
country to another like frozen custard, frozen yogurt, sorbet, and gelato and
so on. The ice cream industry has traditionally grown at a healthy rate of
12% per annum. India is the second largest milk producing country.
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Milk products like butter, curd, ghee, etc have become an essential
part of our food and are consumed in good quantity every day. In
spite of the huge demand that exists for such milk based items
conventional methods are employed for producing these items. The
growth in cocoa, chocolate, Ice cream and other milk product
industry has been primarily due to strengthening of distribution
network and cold chain infrastructure. Some of the fundamentals
of the book are cocoa bean production, sources of cocoa bean
supplies, refining for production of chocolate masses for different
uses, shipment of cocoa beans, cocoa processes, cocoa for
drinking, instant cocoas, drinking chocolates manufacturing cocoa,
cocoa butter & replacement fats , coatings and cocoa , chocolate
manufacture, chocolate bars and covered confectionery , chocolate
molding, determination of fat in cocoa and chocolate products,
determination of cooling curve of cocoa butter and similar fats, the
manufacture of dairy products, ice cream manufacture, energy
value and nutrients of ice cream etc.
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The present book contain formulae, processes and other relevant
details related to manufacture of cocoa products, chocolates, ice
cream and other milk products. An attempt has been made to bring
in to focus the significant aspect of cocoa products, dairy products
manufacturing. It is hoped that the subject matter contain and its
presentation will be very helpful to new entrepreneurs,
professionals, institutions, technocrats and students etc.
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Market Outlook
Cocoa beans market is expected to reach over US$ 16.0
Bn by 2022, growing at a CAGR of more than 3.0%
during the forecast period 2016-2022.
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Global Cocoa Beans Market
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Revenue of $21.1 billion in 2014 was a 2.9% increase
over 2013. The greatest growth was in premium
products, which expanded 11%, and in dark chocolate
products, which grew 8%. Sales are expected to grow
another 6% by 2017 to $22.4 billion.
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Chocolate Bar Sales in the UK
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The chocolate market registered a value of US$ XX Bn in
2016. During a five-year forecast period 2016-2024.
The global chocolate market is set to grow at a CAGR of
close to 5% through 2020.
Chocolate market in the US is forecast to cross US $ 30
billion by 2021.
The ice cream market in India is forecast to exhibit a
CAGR of 17.03% during 2016-2021.
The ice cream market in India is estimated to be over
INR 4,000 crores, and is growing at a rate of 15-20%
year-on-year. It is projected that by 2019, the market
will reach around INR 6,198 crores.
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India is the largest producer of milk in the world. It is
also one of the largest producers and consumers of dairy
products. The Indian dairy industry also offers good
opportunities to both domestic and foreign investors for
entry and expansion. Due to their rich nutritional
qualities, dairy products' consumption has been growing
exponentially in the country; and considering various
facts and figures, the study anticipates that milk
production in India will further grow at a CAGR of
around 14% between 2015-16 and 2021-22.
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Indian Dairy Consumption
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Demand for milk is likely to be about 155 million tonnes
by 2016-17 and around 200 million tonnes in 2021-22.
To meet the growing demand, there is a need to increase
the annual incremental milk production from 4 million
tonnes per year in past 10 years to 7.8 million tonnes in
the next 8 years (210 million by 2021-22).
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Milk Production
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Table of Contents
1. COCOA BEAN PRODUCTION
Introduction
Botanical types
The preparation of cocoa beans
Fermentation
Drying
The cut test
Sources of cocoa bean supplies
Shipment of cocoa beans
Infestation of cocoa
Microbiology of cocoa
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2. COCOA MASS, COCOA POWDER, COCOA
BUTTER
Introduction
Cocoa mass
Cocoa powder
Cocoa butter
Quality control
3. PARTICLE SIZE REDUCTION
Introduction
Current types of particle size reduction process
Grinding cocoa nib into cocoa mass
Refining of chocolate masses
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The roll refiner
Refining for production of chocolate masses
for different uses
4. COCOA PROCESSES
Raw Bean Cleaning
Roasting
The NARS Process
Micronizer
Roasting of Nib
Sterilization
Alkalization
Cocoa Liquor Treatment
Winnowing(Cracking & Fanning)
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Alkalization
Alkalization of Nibs
Alkalization of Liquor
Drying, Roasting, Pressing, and Grinding
Alkalization of Cocoa Cake
Alkalization of Whole Beans
Water Treatment
Liquor Pressing
Temperature of the Liquor
Moisture Content
Degree of Roast/Protein Coagulation
Homogenizing
Particle Size
Pressures
Expeller Pressing
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Cocoa Grinding
Cocoa Fineness
Cocoa For Drinking, Instant Cocoas, Drinking
Chocolates Manufacturing Cocoa
Drinking Cocoa
Instant Cocoa
Drinking Chocolate
Cocoa Powder Microbiology, Composition, Analysis
Cocoa Composition and Specifications
Contamination and Adulteration of Cocoa Powder
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5. Cocoa Butter & Replacement Fats
Cocoa Butter
Prime Pressed Cocoa Butter
Expeller Pressed Cocoa Butter
Solvent Extracted Cocoa Butter
Constitution of Cocoa Butter
Properties of Cocoa Butter
New Sources of Supply Natural Variations
Super cooling, Cooling Curves
Crystallization, Polymorphism
Hardness, Penetration
Contraction
Solvent Extraction of Cocoa Butter
Refining of Solvent Extracted Fat
Deodorization of Cocoa Butter
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Cocoa butter Replacement Fats
Equivalent Fats (CBE)
Substitute Fats (CBS)
Other Fats Associated with Cocoa Butter
Allied Fats
6. EMULSIFIERS IN CHOCOLATE
CONFECTIONERY
7. COATINGS AND COCOA
Vegetable Lecithins
Soya Lecithin
Other Vegetable Lecithins
Fractionated and Modified Vegetable Lecithins
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Use Of Vegetable Lecithin And Other Phospholipids In
Chocolate
Synthetic Phospholipids And Modified Vegetable
Lecithins
Toxicity Checks on YN
Viscosity
Other Physical Effects of Lecithin Addition
Other Surface Active Compounds
Rheology, Viscosity, Definitions, Measurement Of
Viscosity
Viscometers
Simple Viscometers
Rotational Viscometers
The Gardner Mobilometer
Use Of Lecithin In Chocolate, Cocoa Powder, Chocolate
Drinks
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Chocolate
Cocoa and Drinking Chocolate Powders
8. CHOCOLATE MANUFACTURE
INGREDIENTS
Sugar and Other Sweeteners
Cocoa Butter
Milk Products
Emulsifiers
Other Fats
Flavour
Rework
Chocolate Processes
Preparation of Ingredients
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Mixing
Refining
Milk Chocolate Processes
Conching
Other Conches and Chocolate Making Systems
Viscosity of Chocolate
9. CHOCOLATE BARS AND COVERED
CONFECTIONERY PRODUCTION METHODS
Molding
Enrobing
Panning
Tempering
Other Chocolate Processes
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Chocolate Drops (Chips)
Roller Depositing
Aerated Chocolate
Chocolate Flake or Bark
Chocolate Vermicelli or Streusel
Laminated Chocolate
Chocolate Tempering
Compound Coatings
Measurement of Degree of Temper
Chocolate Molding
Molding Chocolate Blocks or Bars
Hollow Goods
Foiled Articles
Shell Forming Equipment
The Westal SCB Process
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Composition Of Chocolate For Molding
Molding And Shell Plant Coolers
Tablets
Shells
Good Manufacturing Practice
Chocolate Enrobing
Mechanical
Chocolate Cooling
Enrober Coolers
Automatic Enrober Systems
Chocolate Enrobing Problems
Zein Glazes
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10 . QUALITY CONTROL
Who Decides the Standard of Quality?
Who Controls Quality?
How Should Quality Control Be Organized?
Raw Materials
Type of Raw Material
The Supplier
Process Control
In Line Process Control
Finished Product Inspection
Appearance
Incidence of Sampling Taste Checks
Weight Control
Shelf Life Keeping Limits and Keeping Tests
Microbiological Quality Control
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Food poisoning
Factory Hygiene and Sanitation
Prevention of Foreign Matter Contamination
Travel Tests
11. SPECIAL METHODS OF ANALYSIS
PARTICLESIZE DETERMINATION
Methods of Determination
Micrometer
Metriscope
Method of Determination
Microscopes
Sieving Methods for Determining Particle Size
Elutriation (Sedimentation) Methods
Particle Sizing by Laser Beam
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The Coulter Counter
Determination Of Fat In Cocoa And Chocolate Products
Rapid Methods using Trichlorethylene Extraction
Refractometer Methods
Determination of Fat Using Nuclear Magnetic
Resonance
Determination of Cooling Curve of Cocoa Butter and
Similar Fats
Method Apparatus
Procedure
The Melting Point of Fats
Determination of Fusion, Slip and Clear points
Determination
Softening Point of Fats
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Barnicoat Method
Hardness of Fats
Foam Test Modified Bickerman Method
Water Activity, Equilibrium
Relative Humidity
Determination of A/W
Calculation of A/W/ERH
Determining A/W Using Solutions of Salts
A/W Determination by Protimeter
Scientific Instruments Employed In Production
Departments
Viscometers
Refractometers
• Traditional Method
• Standardized Method
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Sweetened Dahi
Market Quality
Packaging and Storage
Keeping Quality
Increasing Keeping Quality
Dahi Powder
• Whole Milk Dahi
• Skimmed Milk Dahi
12. THE MANUFACTURE OF DAIRY PRODUCTS
Butter
Churning
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Cheese
The Manufacture Of Hard Cheese
Soft Cheese
13. TECHNOLOGY OF KHOA MANUFACTURE
AND STORAGE
Efinition
Khoa A Remunerative Product With Simple Technology
Varieties and Grades Of Khoa
• Pindi
• Dhap
• Danedar
Chemical Composition Of Khoa
Microbiological Quality Of Khoa
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Existing Trade Practices
Methods Of Manufacture
Small Scale Preparation Of Khoa
1. Equipment
2. Quality of Milk
3. Traditional Process
Improved Batch Method For Khoa Preparation
Packaging And Storage Of Khoa
Legal Aspect Of Khoa Manufacture
14. TECHNOLOGY OF MANUFACTURE OF
YOGHURT AND DAHI
Yoghurt
• Details of Manufacture
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Method Of Preparation Of Flavoured Yoghurt
Curd (Dahi)
Definition
Classification
Food And Nutritive Value
Composition
Uses Of Dahi
Sweet Sour Dahi
• Traditional Method
• Standardized Method
Sweetened Dahi
Market Quality
Packaging and Storage
Keeping Quality
Increasing Keeping Quality
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Dahi Powder
• Whole Milk Dahi
• Skimmed Milk Dahi
15. FLAVOUR DEVELOPMENT IN CHOCOLATE
Introduction
Fermentation
Drying
Roasting
Conching
Conclusion
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16. ICE CREAM
17. ENERGY VALUE AND NUTRIENTS OF ICE
CREAM
Energy Value And Nutrients
Caloric Content Of Ice Cream And Related Products
Protein Content Of Ice Cream
Milk fat Content
Carbohydrates In Ice Cream
Minerals In Ice Cream
Vitamins In Ice Cream
Palatability And Digestibility Of Ice Cream
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18. ICE CREAM INGREDIENTS
Optional Ingredients
Composition Of Milk
Milk Products Used In Ice Cream
Sources of Fat
Skim Milk and Buttermilk, Liquid and Dry
Dry Whole Milk
Concentrated Milks
Special Commercial Products
Mineral Salts
Sweeteners
Relative Sweetness
Effect of Sweeteners on Freezing Point
Sucrose
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Corn Sweeteners and Related Ingredients
Maple and Brown Sugars
Honey
Nonnutritive Sweeteners
Fat Replacers
Sugar Alcohols
Syrups
19. STABILIZERS AND EMULSIFIERS
Uses Of Stabilizers
Kinds Of Stabilizers
Characteristics Of Individual Stabilizer Ingredients
Ice Cream Improvers
Emulsifiers
Industrial Usage
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20. FLAVOURING AND COLORING MATERIALS
Flavours For Frozen Desserts
Vanilla
Imitation Vanilla Flavourings
Consistency in Vanilla Quality
Vanilla Ice Cream
Chocolate And Cocoa
Processing Cocoa Beans
Characteristics of Cocoa
Chocolate Ice Cream
Preparing Chocolate Syrup
Freezing Characteristics
Chocolate Confections
Fruits In Frozen Desserts
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Fresh Fruit
Candied and Glaced Fruits
Dried Fruits
Procedures And Recipes
Strawberry Ice Cream
Raspberry Ice Cream
Peach Ice Cream
Cherry Ice Cream
Ice Cream with Complex Flavours
Sugar Free
Nuts
Spices And Salt
Color In Frozen Desserts
Flavouring Low fat And Nonfat Ice Cream
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21. MIX PROCESSING
Preparation Of The Mix
Combining The Ingredients
Pasteurization Of The Mix
Homogenization
Aging Mixes
Packaging Mixes For Sale
Flavouring Mixes
22. THE FREEZING PROCESS
Pre freezing Tests
Freezing Operations
Changes That Take Place During The Freezing Process
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Refrigeration Needed To Freeze Ice Cream
Calculating Refrigeration Requirements
Types Of Freezers
The Continuous Freezer
The Refrigeration System
Advanced Programmable Freezers
Shut Down and Cleaning of the Freezer
The Batch Freezer
Operation of the Batch Freezer
Filling Containers from a Batch Freezer
23. FANCY MOLDED ICE CREAMS, NOVELTIES,
AND SPECIALS PRODUCTION SYSTEMS
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Niir Project Consultancy Services (NPCS) can provide
Technology Book on
Production of Dairy Products, Ice Cream,
Chocolate and Cocoa
(Cocoa Bean, Cocoa Mass, Cocoa Powder, Cocoa Butter ,Drinking Cocoa, Drinking
Chocolate, Vegetable Lecithins, Soya Lecithin, Cheese, Soft Cheese, Khoa, Yoghurt,
Ice Cream, Dry Whole Milk, Skim Milk and Buttermilk, Peach Ice Cream, Dried Fruits,
Candied and Glaced Fruits)
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Selection process starts with the generation of a product idea. In order
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Here’s we offer a best and easiest way for every entrepreneur to
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NPCS Team has simplified the process for you by
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We at NPCS want to grow with you by providing solutions scale
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Requirement collection
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Production of Dairy Products, Ice Cream, Chocolate and Cocoa

  • 1. Production of Dairy Products, Ice Cream, Chocolate and Cocoa (Cocoa Bean, Cocoa Mass, Cocoa Powder, Cocoa Butter ,Drinking Cocoa, Drinking Chocolate, Vegetable Lecithins, Soya Lecithin, Cheese, Soft Cheese, Khoa, Yoghurt, Ice Cream, Dry Whole Milk, Skim Milk and Buttermilk, Peach Ice Cream, Dried Fruits, Candied and Glaced Fruits) www.entrepreneurindia.co
  • 2. www.entrepreneurindia.co Introduction Cocoa, Chocolate and Ice Cream are the products which has a good nutritious value and relatively inexpensive food. Cocoa butter is used in chocolate and to cover other confectionery products. Now a day chocolate and ice cream are gaining good popularity among the society all over the world. Chocolate is a key ingredient in many foods such as milk shakes, candy bars, ice creams etc. It is ranked as one of the most favorite flavors in the world. Despite its popularity, most people do not know the unique origins of this popular treat. Chocolate is a product that requires complex procedures to produce. The process involves harvesting coca, refining coca to cocoa beans, and shipping the cocoa beans to the manufacturing factory for cleaning, coaching and grinding. These cocoa beans will then be imported or exported to other countries and be transformed into different type of chocolate products. Ice cream is a frozen dessert usually made from dairy products, such as milk and cream, and often combined with fruits or other ingredients and flavors. The meaning of ice cream varies from one country to another like frozen custard, frozen yogurt, sorbet, and gelato and so on. The ice cream industry has traditionally grown at a healthy rate of 12% per annum. India is the second largest milk producing country.
  • 3. www.entrepreneurindia.co Milk products like butter, curd, ghee, etc have become an essential part of our food and are consumed in good quantity every day. In spite of the huge demand that exists for such milk based items conventional methods are employed for producing these items. The growth in cocoa, chocolate, Ice cream and other milk product industry has been primarily due to strengthening of distribution network and cold chain infrastructure. Some of the fundamentals of the book are cocoa bean production, sources of cocoa bean supplies, refining for production of chocolate masses for different uses, shipment of cocoa beans, cocoa processes, cocoa for drinking, instant cocoas, drinking chocolates manufacturing cocoa, cocoa butter & replacement fats , coatings and cocoa , chocolate manufacture, chocolate bars and covered confectionery , chocolate molding, determination of fat in cocoa and chocolate products, determination of cooling curve of cocoa butter and similar fats, the manufacture of dairy products, ice cream manufacture, energy value and nutrients of ice cream etc.
  • 4. www.entrepreneurindia.co The present book contain formulae, processes and other relevant details related to manufacture of cocoa products, chocolates, ice cream and other milk products. An attempt has been made to bring in to focus the significant aspect of cocoa products, dairy products manufacturing. It is hoped that the subject matter contain and its presentation will be very helpful to new entrepreneurs, professionals, institutions, technocrats and students etc.
  • 5. www.entrepreneurindia.co Market Outlook Cocoa beans market is expected to reach over US$ 16.0 Bn by 2022, growing at a CAGR of more than 3.0% during the forecast period 2016-2022.
  • 7. www.entrepreneurindia.co Revenue of $21.1 billion in 2014 was a 2.9% increase over 2013. The greatest growth was in premium products, which expanded 11%, and in dark chocolate products, which grew 8%. Sales are expected to grow another 6% by 2017 to $22.4 billion.
  • 9. www.entrepreneurindia.co The chocolate market registered a value of US$ XX Bn in 2016. During a five-year forecast period 2016-2024. The global chocolate market is set to grow at a CAGR of close to 5% through 2020. Chocolate market in the US is forecast to cross US $ 30 billion by 2021. The ice cream market in India is forecast to exhibit a CAGR of 17.03% during 2016-2021. The ice cream market in India is estimated to be over INR 4,000 crores, and is growing at a rate of 15-20% year-on-year. It is projected that by 2019, the market will reach around INR 6,198 crores.
  • 10. www.entrepreneurindia.co India is the largest producer of milk in the world. It is also one of the largest producers and consumers of dairy products. The Indian dairy industry also offers good opportunities to both domestic and foreign investors for entry and expansion. Due to their rich nutritional qualities, dairy products' consumption has been growing exponentially in the country; and considering various facts and figures, the study anticipates that milk production in India will further grow at a CAGR of around 14% between 2015-16 and 2021-22.
  • 12. www.entrepreneurindia.co Demand for milk is likely to be about 155 million tonnes by 2016-17 and around 200 million tonnes in 2021-22. To meet the growing demand, there is a need to increase the annual incremental milk production from 4 million tonnes per year in past 10 years to 7.8 million tonnes in the next 8 years (210 million by 2021-22).
  • 14. www.entrepreneurindia.co Table of Contents 1. COCOA BEAN PRODUCTION Introduction Botanical types The preparation of cocoa beans Fermentation Drying The cut test Sources of cocoa bean supplies Shipment of cocoa beans Infestation of cocoa Microbiology of cocoa
  • 15. www.entrepreneurindia.co 2. COCOA MASS, COCOA POWDER, COCOA BUTTER Introduction Cocoa mass Cocoa powder Cocoa butter Quality control 3. PARTICLE SIZE REDUCTION Introduction Current types of particle size reduction process Grinding cocoa nib into cocoa mass Refining of chocolate masses
  • 16. www.entrepreneurindia.co The roll refiner Refining for production of chocolate masses for different uses 4. COCOA PROCESSES Raw Bean Cleaning Roasting The NARS Process Micronizer Roasting of Nib Sterilization Alkalization Cocoa Liquor Treatment Winnowing(Cracking & Fanning)
  • 17. www.entrepreneurindia.co Alkalization Alkalization of Nibs Alkalization of Liquor Drying, Roasting, Pressing, and Grinding Alkalization of Cocoa Cake Alkalization of Whole Beans Water Treatment Liquor Pressing Temperature of the Liquor Moisture Content Degree of Roast/Protein Coagulation Homogenizing Particle Size Pressures Expeller Pressing
  • 18. www.entrepreneurindia.co Cocoa Grinding Cocoa Fineness Cocoa For Drinking, Instant Cocoas, Drinking Chocolates Manufacturing Cocoa Drinking Cocoa Instant Cocoa Drinking Chocolate Cocoa Powder Microbiology, Composition, Analysis Cocoa Composition and Specifications Contamination and Adulteration of Cocoa Powder
  • 19. www.entrepreneurindia.co 5. Cocoa Butter & Replacement Fats Cocoa Butter Prime Pressed Cocoa Butter Expeller Pressed Cocoa Butter Solvent Extracted Cocoa Butter Constitution of Cocoa Butter Properties of Cocoa Butter New Sources of Supply Natural Variations Super cooling, Cooling Curves Crystallization, Polymorphism Hardness, Penetration Contraction Solvent Extraction of Cocoa Butter Refining of Solvent Extracted Fat Deodorization of Cocoa Butter
  • 20. www.entrepreneurindia.co Cocoa butter Replacement Fats Equivalent Fats (CBE) Substitute Fats (CBS) Other Fats Associated with Cocoa Butter Allied Fats 6. EMULSIFIERS IN CHOCOLATE CONFECTIONERY 7. COATINGS AND COCOA Vegetable Lecithins Soya Lecithin Other Vegetable Lecithins Fractionated and Modified Vegetable Lecithins
  • 21. www.entrepreneurindia.co Use Of Vegetable Lecithin And Other Phospholipids In Chocolate Synthetic Phospholipids And Modified Vegetable Lecithins Toxicity Checks on YN Viscosity Other Physical Effects of Lecithin Addition Other Surface Active Compounds Rheology, Viscosity, Definitions, Measurement Of Viscosity Viscometers Simple Viscometers Rotational Viscometers The Gardner Mobilometer Use Of Lecithin In Chocolate, Cocoa Powder, Chocolate Drinks
  • 22. www.entrepreneurindia.co Chocolate Cocoa and Drinking Chocolate Powders 8. CHOCOLATE MANUFACTURE INGREDIENTS Sugar and Other Sweeteners Cocoa Butter Milk Products Emulsifiers Other Fats Flavour Rework Chocolate Processes Preparation of Ingredients
  • 23. www.entrepreneurindia.co Mixing Refining Milk Chocolate Processes Conching Other Conches and Chocolate Making Systems Viscosity of Chocolate 9. CHOCOLATE BARS AND COVERED CONFECTIONERY PRODUCTION METHODS Molding Enrobing Panning Tempering Other Chocolate Processes
  • 24. www.entrepreneurindia.co Chocolate Drops (Chips) Roller Depositing Aerated Chocolate Chocolate Flake or Bark Chocolate Vermicelli or Streusel Laminated Chocolate Chocolate Tempering Compound Coatings Measurement of Degree of Temper Chocolate Molding Molding Chocolate Blocks or Bars Hollow Goods Foiled Articles Shell Forming Equipment The Westal SCB Process
  • 25. www.entrepreneurindia.co Composition Of Chocolate For Molding Molding And Shell Plant Coolers Tablets Shells Good Manufacturing Practice Chocolate Enrobing Mechanical Chocolate Cooling Enrober Coolers Automatic Enrober Systems Chocolate Enrobing Problems Zein Glazes
  • 26. www.entrepreneurindia.co 10 . QUALITY CONTROL Who Decides the Standard of Quality? Who Controls Quality? How Should Quality Control Be Organized? Raw Materials Type of Raw Material The Supplier Process Control In Line Process Control Finished Product Inspection Appearance Incidence of Sampling Taste Checks Weight Control Shelf Life Keeping Limits and Keeping Tests Microbiological Quality Control
  • 27. www.entrepreneurindia.co Food poisoning Factory Hygiene and Sanitation Prevention of Foreign Matter Contamination Travel Tests 11. SPECIAL METHODS OF ANALYSIS PARTICLESIZE DETERMINATION Methods of Determination Micrometer Metriscope Method of Determination Microscopes Sieving Methods for Determining Particle Size Elutriation (Sedimentation) Methods Particle Sizing by Laser Beam
  • 28. www.entrepreneurindia.co The Coulter Counter Determination Of Fat In Cocoa And Chocolate Products Rapid Methods using Trichlorethylene Extraction Refractometer Methods Determination of Fat Using Nuclear Magnetic Resonance Determination of Cooling Curve of Cocoa Butter and Similar Fats Method Apparatus Procedure The Melting Point of Fats Determination of Fusion, Slip and Clear points Determination Softening Point of Fats
  • 29. www.entrepreneurindia.co Barnicoat Method Hardness of Fats Foam Test Modified Bickerman Method Water Activity, Equilibrium Relative Humidity Determination of A/W Calculation of A/W/ERH Determining A/W Using Solutions of Salts A/W Determination by Protimeter Scientific Instruments Employed In Production Departments Viscometers Refractometers • Traditional Method • Standardized Method
  • 30. www.entrepreneurindia.co Sweetened Dahi Market Quality Packaging and Storage Keeping Quality Increasing Keeping Quality Dahi Powder • Whole Milk Dahi • Skimmed Milk Dahi 12. THE MANUFACTURE OF DAIRY PRODUCTS Butter Churning
  • 31. www.entrepreneurindia.co Cheese The Manufacture Of Hard Cheese Soft Cheese 13. TECHNOLOGY OF KHOA MANUFACTURE AND STORAGE Efinition Khoa A Remunerative Product With Simple Technology Varieties and Grades Of Khoa • Pindi • Dhap • Danedar Chemical Composition Of Khoa Microbiological Quality Of Khoa
  • 32. www.entrepreneurindia.co Existing Trade Practices Methods Of Manufacture Small Scale Preparation Of Khoa 1. Equipment 2. Quality of Milk 3. Traditional Process Improved Batch Method For Khoa Preparation Packaging And Storage Of Khoa Legal Aspect Of Khoa Manufacture 14. TECHNOLOGY OF MANUFACTURE OF YOGHURT AND DAHI Yoghurt • Details of Manufacture
  • 33. www.entrepreneurindia.co Method Of Preparation Of Flavoured Yoghurt Curd (Dahi) Definition Classification Food And Nutritive Value Composition Uses Of Dahi Sweet Sour Dahi • Traditional Method • Standardized Method Sweetened Dahi Market Quality Packaging and Storage Keeping Quality Increasing Keeping Quality
  • 34. www.entrepreneurindia.co Dahi Powder • Whole Milk Dahi • Skimmed Milk Dahi 15. FLAVOUR DEVELOPMENT IN CHOCOLATE Introduction Fermentation Drying Roasting Conching Conclusion
  • 35. www.entrepreneurindia.co 16. ICE CREAM 17. ENERGY VALUE AND NUTRIENTS OF ICE CREAM Energy Value And Nutrients Caloric Content Of Ice Cream And Related Products Protein Content Of Ice Cream Milk fat Content Carbohydrates In Ice Cream Minerals In Ice Cream Vitamins In Ice Cream Palatability And Digestibility Of Ice Cream
  • 36. www.entrepreneurindia.co 18. ICE CREAM INGREDIENTS Optional Ingredients Composition Of Milk Milk Products Used In Ice Cream Sources of Fat Skim Milk and Buttermilk, Liquid and Dry Dry Whole Milk Concentrated Milks Special Commercial Products Mineral Salts Sweeteners Relative Sweetness Effect of Sweeteners on Freezing Point Sucrose
  • 37. www.entrepreneurindia.co Corn Sweeteners and Related Ingredients Maple and Brown Sugars Honey Nonnutritive Sweeteners Fat Replacers Sugar Alcohols Syrups 19. STABILIZERS AND EMULSIFIERS Uses Of Stabilizers Kinds Of Stabilizers Characteristics Of Individual Stabilizer Ingredients Ice Cream Improvers Emulsifiers Industrial Usage
  • 38. www.entrepreneurindia.co 20. FLAVOURING AND COLORING MATERIALS Flavours For Frozen Desserts Vanilla Imitation Vanilla Flavourings Consistency in Vanilla Quality Vanilla Ice Cream Chocolate And Cocoa Processing Cocoa Beans Characteristics of Cocoa Chocolate Ice Cream Preparing Chocolate Syrup Freezing Characteristics Chocolate Confections Fruits In Frozen Desserts
  • 39. www.entrepreneurindia.co Fresh Fruit Candied and Glaced Fruits Dried Fruits Procedures And Recipes Strawberry Ice Cream Raspberry Ice Cream Peach Ice Cream Cherry Ice Cream Ice Cream with Complex Flavours Sugar Free Nuts Spices And Salt Color In Frozen Desserts Flavouring Low fat And Nonfat Ice Cream
  • 40. www.entrepreneurindia.co 21. MIX PROCESSING Preparation Of The Mix Combining The Ingredients Pasteurization Of The Mix Homogenization Aging Mixes Packaging Mixes For Sale Flavouring Mixes 22. THE FREEZING PROCESS Pre freezing Tests Freezing Operations Changes That Take Place During The Freezing Process
  • 41. www.entrepreneurindia.co Refrigeration Needed To Freeze Ice Cream Calculating Refrigeration Requirements Types Of Freezers The Continuous Freezer The Refrigeration System Advanced Programmable Freezers Shut Down and Cleaning of the Freezer The Batch Freezer Operation of the Batch Freezer Filling Containers from a Batch Freezer 23. FANCY MOLDED ICE CREAMS, NOVELTIES, AND SPECIALS PRODUCTION SYSTEMS
  • 42. Tags www.entrepreneurindia.co Processing Cocoa, Cocoa Processing Plants, Cocoa Processing and Chocolate Industry, Cocoa Production and Processing, Processing Cacao Beans, Manufacturing Cocoa, Cocoa Powder Manufacture, How to Make Cocoa Powder From Cocoa Beans, How to Make Cocoa Powder From Chocolate, Cocoa Powder Processing, Cocoa Powder Manufacture, Production Process of Cocoa Beans, Food Products Manufacturing, Cocoa Liquor, Butter, &Powder Production, Cocoa Products Manufacture, Cocoa Powder Processing Machine, Manufacturing Process Chocolate Production of Cocoa, Cocoa Powder Manufacturing, Chocolate Production Process, Process of Making Chocolate from Cocoa Beans, Chocolate Manufacturing Process, How is Chocolate Made from Cocoa Beans, Chocolate Making Process, Chocolate Manufacturing Machines, Manufacturing Chocolate, Chocolate &Cocoa Manufacture, Chocolate Processing, Process for Producing Chocolate, Chocolate Making, Chocolate Production Process, Process for Preparing Chocolate, Ice Cream Manufacture, Ice Cream Production, Ice Cream Manufacturing, Ice Cream Processing, Ice Cream Making Business Plan, Ice Cream Manufacturing Process, Ice Cream Making Process, Commercial Ice Cream Making Process, Ice Cream Production Process, Ice Cream Production Line, Ice Cream Plant Manufacture, Manufacturing Process Ice Cream Industry, Ice Cream Manufacturing Plant, Ice Cream Manufacturing Business, Production of Ice Cream, Milk and Dairy Products Production and Processing, Dairy Production and Products Milk Processing, Milk and Milk Products, Production and Processing for Dairy Products, Production of Milk Products, Production of Milk and Milk Products, Cocoa Butter Production Process, Processing Cocoa Beans, Cocoa Butter &Cocoa Powder,
  • 43. Tags www.entrepreneurindia.co Production of Cocoa Butter, Cocoa Mass Production, Chocolate Mass Processing, Cocoa Butter Manufacture, Chocolate Bars Production, Start Khoa Making Business, Manufacture of Khoa, Production of Mawa, Yogurt Production, Yoghurt Manufacturing, Yoghurt Production Process, Manufacturing Process of Dahi, Dahi Processing Plant, Production of Curd, Fancy Molded Ice Creams, Novelties, Milk Products Production, Milk Shake Production, How to Start Cocoa Processing In India, Chocolate Manufacturing in India, Most Profitable Milk Products Manufacturing Business Ideas, Chocolate Production Projects, Small Scale Cocoa Processing Projects, Starting Ice Cream Production Business, How to Start Chocolate Manufacturing Business, Chocolate Production Based Small Scale Industries Projects, New Small Scale Ideas in Ice Cream Manufacturing Industry, NPCS, Niir, Process Technology Books, Business Consultancy, Business Consultant, Project Identification and Selection, Preparation of Project Profiles, Startup, Business Guidance, Business Guidance to Clients, Startup Project for Milk Products Production, Startup Project, Startup Ideas, Project for Startups, Startup Project Plan, Business Start-Up, Business Plan for Startup Business, Great Opportunity for Startup, Small Start-Up Business Project, Start-Up Business Plan for Milk Products Production, Start Up India, Stand Up India, Yoghurt Making Small Business Manufacturing,
  • 44. Tags www.entrepreneurindia.co Modern Small and Cottage Scale Industries, Profitable Small and Cottage Scale Industries, Setting Up and Opening Your Yoghurt Manufacturing Business, How to Start Cocoa Butter Production?, How to Start Successful Milk Shake Production Business, Small Scale Commercial Yoghurt Making, Best Small and Cottage Scale Industries, Cocoa Butter Manufacturing Business, Profitable Small Scale Manufacturing, How to Start Food Processing Industry In India, Food Processing Industry in India, Most Profitable Food Processing Business Ideas, Food Processing & Agro Based Profitable Projects, Food Processing Projects, Small Scale Food Processing Projects, Starting Food or Beverage Processing Business, How to Start Food Production Business, Setting Up Of Food Processing Units, How to Start Food Manufacturing Business, Food Processing Business List, Agro Based Small Scale Industries Projects, Get Started in Small-Scale Food Manufacturing,
  • 45. www.entrepreneurindia.co Niir Project Consultancy Services (NPCS) can provide Technology Book on Production of Dairy Products, Ice Cream, Chocolate and Cocoa (Cocoa Bean, Cocoa Mass, Cocoa Powder, Cocoa Butter ,Drinking Cocoa, Drinking Chocolate, Vegetable Lecithins, Soya Lecithin, Cheese, Soft Cheese, Khoa, Yoghurt, Ice Cream, Dry Whole Milk, Skim Milk and Buttermilk, Peach Ice Cream, Dried Fruits, Candied and Glaced Fruits) See more https://goo.gl/uvMWcn https://goo.gl/adMMBY https://goo.gl/qu68B3
  • 47. Take a look at Niir Project Consultancy Services on #Street View https://goo.gl/VstWkd www.entrepreneurindia.co Locate us on Google Maps https://goo.gl/maps/BKkUtq9gevT2
  • 48. www.entrepreneurindia.co Our inexhaustible Client list includes public- sector companies, Corporate Houses, Government undertaking, individual entrepreneurs, NRI, Foreign investors, non-profit organizations and educational institutions from all parts of the World. The list is just a glimpse of our esteemed & satisfied Clients. Click here to take a look https://goo.gl/G3ICjV OUR CLIENTS
  • 49. Free Instant Online Project Identification & Selection Search Facility Selection process starts with the generation of a product idea. In order to select the most promising project, the entrepreneur needs to generate a few ideas about the possible projects. Here’s we offer a best and easiest way for every entrepreneur to searching criteria of projects on our website www.entrepreneurindia.co that is “Instant Online Project Identification and Selection” www.entrepreneurindia.co
  • 50. NPCS Team has simplified the process for you by providing a "Free Instant Online Project Identification & Selection" search facility to identify projects based on multiple search parameters related to project costs namely: Plant & Machinery Cost, Total Capital Investment, Cost of the project, Rate of Return% (ROR) and Break Even Point % (BEP). You can sort the projects on the basis of mentioned pointers and identify a suitable project matching your investment requisites. Click here to go http://www.entrepreneurindia.co/project-identification www.entrepreneurindia.co
  • 51. Contact us Niir Project Consultancy Services 106-E, Kamla Nagar, Opp. Spark Mall, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886, 8800733955 Mobile: +91-9811043595 Fax: +91-11-23845886 Website : www.entrepreneurindia.co , www.niir.org Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd
  • 52. An ISO 9001:2008 Company www.entrepreneurindia.co
  • 53. o One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services o We adopt a systematic approach to provide the strong fundamental support needed for the effective delivery of services to our Clients’ in India & abroad Who are we? www.entrepreneurindia.co
  • 54. We at NPCS want to grow with you by providing solutions scale to suit your new operations and help you reduce risk and give a high return on application investments. We have successfully achieved top-notch quality standards with a high level of customer appreciation resulting in long lasting relation and large amount of referral work through technological breakthrough and innovative concepts. A large number of our Indian, Overseas and NRI Clients have appreciated our expertise for excellence which speaks volumes about our commitment and dedication to every client's success. www.entrepreneurindia.co
  • 55. We bring deep, functional expertise, but are known for our holistic perspective: we capture value across boundaries and between the silos of any organization. We have proven a multiplier effect from optimizing the sum of the parts, not just the individual pieces. We actively encourage a culture of innovation, which facilitates the development of new technologies and ensures a high quality product. www.entrepreneurindia.co
  • 56. o Project Identification o Detailed Project Reports/Pre-feasibility Reports o Business Plan o Industry Trends o Market Research Reports o Technology Books and Directory o Databases on CD-ROM o Laboratory Testing Services o Turnkey Project Consultancy/Solutions o Entrepreneur India (An Industrial Monthly Journal) What do we offer? www.entrepreneurindia.co
  • 57. o We have two decades long experience in project consultancy and market research field o We empower our customers with the prerequisite know-how to take sound business decisions o We help catalyze business growth by providing distinctive and profound market analysis o We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors o We use authentic & reliable sources to ensure business precision How are we different ? www.entrepreneurindia.co
  • 58. Our Approach Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation www.entrepreneurindia.co
  • 59. Who do we serve? o Public-sector Companies o Corporates o Government Undertakings o Individual Entrepreneurs o NRI’s o Foreign Investors o Non-profit Organizations, NBFC’s o Educational Institutions o Embassies & Consulates o Consultancies o Industry / trade associations www.entrepreneurindia.co
  • 60. Sectors We Cover o Ayurvedic And Herbal Medicines, Herbal Cosmetics o Alcoholic And Non Alcoholic Beverages, Drinks o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin o Activated Carbon & Activated Charcoal o Aluminium And Aluminium Extrusion Profiles & Sections, o Bio-fertilizers And Biotechnology o Breakfast Snacks And Cereal Food o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling www.entrepreneurindia.co
  • 61. Sectors We Cover Cont… o Bamboo And Cane Based Projects o Building Materials And Construction Projects o Biodegradable & Bioplastic Based Projects o Chemicals (Organic And Inorganic) o Confectionery, Bakery/Baking And Other Food o Cereal Processing o Coconut And Coconut Based Products o Cold Storage For Fruits & Vegetables o Coal & Coal Byproduct www.entrepreneurindia.co
  • 62. Sectors We Cover Cont… o Copper & Copper Based Projects o Dairy/Milk Processing o Disinfectants, Pesticides, Insecticides, Mosquito Repellents, o Electrical, Electronic And Computer based Projects o Essential Oils, Oils & Fats And Allied o Engineering Goods o Fibre Glass & Float Glass o Fast Moving Consumer Goods o Food, Bakery, Agro Processing www.entrepreneurindia.co
  • 63. Sectors We Cover Cont… o Fruits & Vegetables Processing o Ferro Alloys Based Projects o Fertilizers & Biofertilizers o Ginger & Ginger Based Projects o Herbs And Medicinal Cultivation And Jatropha (Biofuel) o Hotel & Hospitability Projects o Hospital Based Projects o Herbal Based Projects o Inks, Stationery And Export Industries www.entrepreneurindia.co
  • 64. Sectors We Cover Cont… o Infrastructure Projects o Jute & Jute Based Products o Leather And Leather Based Projects o Leisure & Entertainment Based Projects o Livestock Farming Of Birds & Animals o Minerals And Minerals o Maize Processing(Wet Milling) & Maize Based Projects o Medical Plastics, Disposables Plastic Syringe, Blood Bags o Organic Farming, Neem Products Etc. www.entrepreneurindia.co
  • 65. Sectors We Cover Cont… o Paints, Pigments, Varnish & Lacquer o Paper And Paper Board, Paper Recycling Projects o Printing Inks o Packaging Based Projects o Perfumes, Cosmetics And Flavours o Power Generation Based Projects & Renewable Energy Based Projects o Pharmaceuticals And Drugs o Plantations, Farming And Cultivations o Plastic Film, Plastic Waste And Plastic Compounds o Plastic, PVC, PET, HDPE, LDPE Etc. www.entrepreneurindia.co
  • 66. Sectors We Cover Cont… o Potato And Potato Based Projects o Printing And Packaging o Real Estate, Leisure And Hospitality o Rubber And Rubber Products o Soaps And Detergents o Stationary Products o Spices And Snacks Food o Steel & Steel Products o Textile Auxiliary And Chemicals www.entrepreneurindia.co
  • 67. Sectors We Cover Cont… o Township & Residential Complex o Textiles And Readymade Garments o Waste Management & Recycling o Wood & Wood Products o Water Industry(Packaged Drinking Water & Mineral Water) o Wire & Cable www.entrepreneurindia.co
  • 68. Contact us Niir Project Consultancy Services 106-E, Kamla Nagar, Opp. Spark Mall, New Delhi-110007, India. Email: npcs.ei@gmail.com , info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886, 8800733955 Mobile: +91-9811043595 Website : www.entrepreneurindia.co , www.niir.org Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd
  • 70. For more information, visit us at: www.entrepreneurindia.co