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Tujuan
 Filling salah satu titik kendali kritis proses produksi
 Untuk menjamin mutu dan keamanan pangan
 Mempelajari faktor kritis dalam proses pengisian
produk
 Menunjukan adanya hubungan antara Speed
(kecepatan aliran botol) dengan proses ubnormal low
liquid level dan waktu filling
Profil Perusahaan
Nama
Industri
Tempat
PKL
VISI MISI
Pengertian TEH
Minuman yang dibuat
dengan menyeduh pucuk
daun yang telah
dikeringkan dari tanaman
Camellia sinensis dengan
air panas
Macam – macam Teh
- Black Tea
- Oloong Tea
- GREEN TEA
- White Tea
Sekilas tentang TEH
FUTAMI
LECI
FUTAMI
PERSIK
FUTAMI
KLASIK
FUTAMI
MADU
Makloon
COLANT
Ekstraksi
Penimbangan
Pendinginan
Pencampuran
Pasteurisasi
Pengisian
Cooling tunnel
Pelabelan
Pengemasan
Storage
Water Process
1. Filling adalah proses pengisian produk
kedalam kemasan dengan pengaturan
waktu dan suhu yang ditentukan.
2. Dilakukan dengan proses termal
hot-filling
3. Proses pengisian (filling) :
a. Washing
b. Filling
c. Capping
Proses Pengisian
• a 1. Speed (kecepatan aliran botol
permenit)
2. Waktu filling
3. Brix
4. Volume botol
5. Suhu filling
6. Ph
7. Warna
8. Cap angle
Parameter analisis pada proses
filling
Parameter abnormal pada proses filling
1 Low liquid level
2 Cacat botol
3 Cacat cap
4 Cap terbuka 8 Telat suplai botol atau cap
5 Penyok leher botol
6 Cap miring
7 Kebersihan mulut botol
1 Low Liquid Level
Parameter abnormal pada proses filling
2 Cacat botol
3 Cacat cap
4 Cap terbuka 8 Telat suplai botol atau cap
5 Penyok leher botol
6 Cap miring
7 Kebersihan mulut botol
a = 7.4367
b = -0.0825
r ( Koefisien korelasi) = 0.449
R2 ( Koefisien determinasi) = 0.179
a = 5.7837
b = -0.0448
r ( Koefisien korelasi) = 0.211
R2 ( Koefisien determinasi) = 0.063
y = -0.0448x + 5.7837
R² = 0.0636
0
1
2
3
4
5
6
7
8
9
10
speed
380
380,67
381
381,33
381,83
388,17
390,17
391,83
392,33
395
397,33
399
399,83
400
400,17
400,5
Frekuensilowliquidlevel(kali)
Speed (botol permenit)
Hubungan Speed terhadap LLL varian
GTPE
LLL
Linear (LLL)
y = -0.0825x + 7.4637
R² = 0.1792
0
1
2
3
4
5
6
7
8
9
10 speed
382,4
390,33
391,17
393,5
394,5
398,67
399,33
400
400,17
400,17
400,5
400,5
400,67
401,17
401,5
402,67
Frekuensilowliquidlevel(kali)
Speed (botol permenit)
Hubungan Speed dan LLL varian GTLY
LLL
Linear (LLL)
a = 5.4082
b = -0.0388
r ( Koefisien korelasi) = 0.231
R2 ( Koefisien determinasi) = 0.057
a = 5.0376
b = 0.0519
r ( Koefisien korelasi) = 0.168
R2 ( Koefisien determinasi) = 0.037
y = 0.0519x + 5.0376
R² = 0.0373
0
2
4
6
8
10
12
14
16
Frekuensilowliquidlevel(kali)
Speed (botol permenit)
Hubungan Speed terhadap LLL varian
GTM
LLL
Linear (LLL)
y = -0.0388x + 5.4082
R² = 0.057
0
1
2
3
4
5
6
7
8
9
10
speed
380,17
381,17
388,83
390,5
391
397,67
399,17
400
400
400,5
400,5
400,8
401
401,33
401,5
401,83
Frekuensilowliquidlevel(kali)
Speed ( botol permenit)
Hubungan Speed terhadap LLL varian
GTK
LLL
Linear
(LLL)
a = 1.1209
b = -0.0016
r ( Koefisien korelasi) = 0.465
R2 ( Koefisien determinasi) = 0.088
a = 1.167
b = -0.0024
r ( Koefisien korelasi) = -0.349
R2 ( Koefisien determinasi) = 0.113
y = -0.0024x + 1.167
R² = 0.1134
0.5
0.7
0.9
1.1
1.3
1.5
1.7
speed
380
380,67
381
381,33
381,83
388,17
390,17
391,83
392,33
395
397,33
399
399,83
400
400,17
400,5
WaktuFilling(jam)
Speed (botol permenit)
Hubungan Speed terhadap Waktu
Filling varian GTPE
Waktu
Linear (Waktu)
y = -0.0016x + 1.1209
R² = 0.0887
0.5
0.7
0.9
1.1
1.3
1.5
1.7
speed
382,4
390,33
391,17
393,5
394,5
398,67
399,33
400
400,17
400,17
400,5
400,5
400,67
401,17
401,5
402,67
waktudilling(jam)
Speed (botol permenit)
Hubungan Speed dan Waktu Filling
varian GTLY
Waktu
Linear (Waktu)
a = 1.1329
b = -0.0019
r ( Koefisien korelasi) = -0.234
R2 ( Koefisien determinasi) = 0.101
a = 1.1354
b = -0.0007
r ( Koefisien korelasi) = -0.081
R2 ( Koefisien determinasi) = 0.0038
y = -0.0007x + 1.1354
R² = 0.0038
0.5
0.7
0.9
1.1
1.3
1.5
1.7
1.9
2.1
speed
379,83
380,33
380,5
380,83
389,33
390,33
390,5
390,83
393,17
397
399
400,2
400,67
400,83
401,67
407,67
WaktuFiling(jam)
Speed (Botol permenit)
Hubungan Speed terhadap Waktu Filling
varian GTM
Waktu
Linear (Waktu)
y = -0.0019x + 1.1329
R² = 0.1011
0.5
0.7
0.9
1.1
1.3
1.5
1.7
speed
380,17
381,17
388,83
390,5
391
397,67
399,17
400
400
400,5
400,5
400,8
401
401,33
401,5
401,83
WkatuFilling(jam)
Speed (botol permenit)
Hubungan Speed terhadap Waktu Filling
varian GTK
Waktu
Linear
(Waktu)
Hubungan Speed dan low liquid level dan waktu
filling
1. Tidak adanya hubungan atau pengaruh speed terhadap kejadian
abnormal low liquid level.
2. Tidak adanya hubungan atau pengaruh speed terhadap waktu filling.
3. Jika dilihat berdasarkan varian produk, tidak ada perbedaan berarti
untuk pengaruh variabel analisis.
SIMPULAN
1. Keterkaitan antara parameter speed terhadap waktu filling dan
speed terhadap low liquid level sangat rendah, tetapi sebagian besar
analisis model regresi linear memenuhi syarat linearitas ( Sig. > alfa)
2. Tidak adanya pengaruh antara parameter tersebut dapat diakibatkan
oleh :
- Telatnya suplai botol in line
- Telat suplai cap
- Berfluktuasinya suhu PHE
- Filter tersumbat
SARAN
1. Lebih memperhatikan parameter lainnya yang lebih
berpengaruh seperti fluktuasinya suhu PHE dan filter
tersumbat
2. Adanya pengecekan berkala terhadap tiap-tiap parameter
dan proses filling yang dilakukan.
3. Menambahkan camera checker sebagai alat analisis produk
pada proses filling.
TERIMA KASIH
Thank you
TEH HITAM 1. TEH HIJAU 2. TEH OOLONG TEH PUTIH

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Sidang ta elok cutria t j3 e110023 fix

  • 1.
  • 2. Latar Belakang Tujuan  Filling salah satu titik kendali kritis proses produksi  Untuk menjamin mutu dan keamanan pangan  Mempelajari faktor kritis dalam proses pengisian produk  Menunjukan adanya hubungan antara Speed (kecepatan aliran botol) dengan proses ubnormal low liquid level dan waktu filling
  • 4. Pengertian TEH Minuman yang dibuat dengan menyeduh pucuk daun yang telah dikeringkan dari tanaman Camellia sinensis dengan air panas Macam – macam Teh - Black Tea - Oloong Tea - GREEN TEA - White Tea Sekilas tentang TEH
  • 7. 1. Filling adalah proses pengisian produk kedalam kemasan dengan pengaturan waktu dan suhu yang ditentukan. 2. Dilakukan dengan proses termal hot-filling 3. Proses pengisian (filling) : a. Washing b. Filling c. Capping Proses Pengisian
  • 8. • a 1. Speed (kecepatan aliran botol permenit) 2. Waktu filling 3. Brix 4. Volume botol 5. Suhu filling 6. Ph 7. Warna 8. Cap angle Parameter analisis pada proses filling
  • 9. Parameter abnormal pada proses filling 1 Low liquid level 2 Cacat botol 3 Cacat cap 4 Cap terbuka 8 Telat suplai botol atau cap 5 Penyok leher botol 6 Cap miring 7 Kebersihan mulut botol
  • 10. 1 Low Liquid Level Parameter abnormal pada proses filling 2 Cacat botol 3 Cacat cap 4 Cap terbuka 8 Telat suplai botol atau cap 5 Penyok leher botol 6 Cap miring 7 Kebersihan mulut botol
  • 11. a = 7.4367 b = -0.0825 r ( Koefisien korelasi) = 0.449 R2 ( Koefisien determinasi) = 0.179 a = 5.7837 b = -0.0448 r ( Koefisien korelasi) = 0.211 R2 ( Koefisien determinasi) = 0.063 y = -0.0448x + 5.7837 R² = 0.0636 0 1 2 3 4 5 6 7 8 9 10 speed 380 380,67 381 381,33 381,83 388,17 390,17 391,83 392,33 395 397,33 399 399,83 400 400,17 400,5 Frekuensilowliquidlevel(kali) Speed (botol permenit) Hubungan Speed terhadap LLL varian GTPE LLL Linear (LLL) y = -0.0825x + 7.4637 R² = 0.1792 0 1 2 3 4 5 6 7 8 9 10 speed 382,4 390,33 391,17 393,5 394,5 398,67 399,33 400 400,17 400,17 400,5 400,5 400,67 401,17 401,5 402,67 Frekuensilowliquidlevel(kali) Speed (botol permenit) Hubungan Speed dan LLL varian GTLY LLL Linear (LLL)
  • 12. a = 5.4082 b = -0.0388 r ( Koefisien korelasi) = 0.231 R2 ( Koefisien determinasi) = 0.057 a = 5.0376 b = 0.0519 r ( Koefisien korelasi) = 0.168 R2 ( Koefisien determinasi) = 0.037 y = 0.0519x + 5.0376 R² = 0.0373 0 2 4 6 8 10 12 14 16 Frekuensilowliquidlevel(kali) Speed (botol permenit) Hubungan Speed terhadap LLL varian GTM LLL Linear (LLL) y = -0.0388x + 5.4082 R² = 0.057 0 1 2 3 4 5 6 7 8 9 10 speed 380,17 381,17 388,83 390,5 391 397,67 399,17 400 400 400,5 400,5 400,8 401 401,33 401,5 401,83 Frekuensilowliquidlevel(kali) Speed ( botol permenit) Hubungan Speed terhadap LLL varian GTK LLL Linear (LLL)
  • 13. a = 1.1209 b = -0.0016 r ( Koefisien korelasi) = 0.465 R2 ( Koefisien determinasi) = 0.088 a = 1.167 b = -0.0024 r ( Koefisien korelasi) = -0.349 R2 ( Koefisien determinasi) = 0.113 y = -0.0024x + 1.167 R² = 0.1134 0.5 0.7 0.9 1.1 1.3 1.5 1.7 speed 380 380,67 381 381,33 381,83 388,17 390,17 391,83 392,33 395 397,33 399 399,83 400 400,17 400,5 WaktuFilling(jam) Speed (botol permenit) Hubungan Speed terhadap Waktu Filling varian GTPE Waktu Linear (Waktu) y = -0.0016x + 1.1209 R² = 0.0887 0.5 0.7 0.9 1.1 1.3 1.5 1.7 speed 382,4 390,33 391,17 393,5 394,5 398,67 399,33 400 400,17 400,17 400,5 400,5 400,67 401,17 401,5 402,67 waktudilling(jam) Speed (botol permenit) Hubungan Speed dan Waktu Filling varian GTLY Waktu Linear (Waktu)
  • 14. a = 1.1329 b = -0.0019 r ( Koefisien korelasi) = -0.234 R2 ( Koefisien determinasi) = 0.101 a = 1.1354 b = -0.0007 r ( Koefisien korelasi) = -0.081 R2 ( Koefisien determinasi) = 0.0038 y = -0.0007x + 1.1354 R² = 0.0038 0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1 speed 379,83 380,33 380,5 380,83 389,33 390,33 390,5 390,83 393,17 397 399 400,2 400,67 400,83 401,67 407,67 WaktuFiling(jam) Speed (Botol permenit) Hubungan Speed terhadap Waktu Filling varian GTM Waktu Linear (Waktu) y = -0.0019x + 1.1329 R² = 0.1011 0.5 0.7 0.9 1.1 1.3 1.5 1.7 speed 380,17 381,17 388,83 390,5 391 397,67 399,17 400 400 400,5 400,5 400,8 401 401,33 401,5 401,83 WkatuFilling(jam) Speed (botol permenit) Hubungan Speed terhadap Waktu Filling varian GTK Waktu Linear (Waktu)
  • 15. Hubungan Speed dan low liquid level dan waktu filling 1. Tidak adanya hubungan atau pengaruh speed terhadap kejadian abnormal low liquid level. 2. Tidak adanya hubungan atau pengaruh speed terhadap waktu filling. 3. Jika dilihat berdasarkan varian produk, tidak ada perbedaan berarti untuk pengaruh variabel analisis.
  • 16. SIMPULAN 1. Keterkaitan antara parameter speed terhadap waktu filling dan speed terhadap low liquid level sangat rendah, tetapi sebagian besar analisis model regresi linear memenuhi syarat linearitas ( Sig. > alfa) 2. Tidak adanya pengaruh antara parameter tersebut dapat diakibatkan oleh : - Telatnya suplai botol in line - Telat suplai cap - Berfluktuasinya suhu PHE - Filter tersumbat
  • 17. SARAN 1. Lebih memperhatikan parameter lainnya yang lebih berpengaruh seperti fluktuasinya suhu PHE dan filter tersumbat 2. Adanya pengecekan berkala terhadap tiap-tiap parameter dan proses filling yang dilakukan. 3. Menambahkan camera checker sebagai alat analisis produk pada proses filling.
  • 19. TEH HITAM 1. TEH HIJAU 2. TEH OOLONG TEH PUTIH