1. Premier Factory Safety “Safety and Risk Management Solutions” Premier Factory Safety offers safety solutions and services that adds value and reduces operating costs within your organization. Through the adoption and integration of best safety practices and Factory Solutions Software, companies can manage change, be compliant and work toward an injury free work environment . Building Blocks of Best Practices Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
2. Safety – A Solid Investment A Liberty Mutual survey shows that 61% of executives say $3 or more is saved for each $1 invested in workplace safety, while 13% report $10 is returned for each $1 invested.* The same Liberty Mutual study indicates that 93% of survey respondents report a close relationship between the direct cost and indirect costs associated with a workplace accident, with 40% of them believing that between $3 - $5 of indirect costs exist for each $1 of direct costs.* OSHA's Office of Regulatory Analysis estimates that companies that implement effective health & safety programs can expect reductions of 20% - 40% in their injury and illness rates and a return of $4 to $6 for every $1 invested.** Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
3. Premier Factory Safety Solutions Occupational health and safety means more than just posting a few hazard signs. It means having solutions that prevents employee injury through procedures, processes, communication and effective change management. Premier Factory Safety (PFS) offers safety solutions and services that will reduce your operating costs, add value and provide you the tools to effectively manage change. Through our Factory Solutions Software, you will be able to implement and manage compliance to your Company and OSHA regulatory requirements. Managing change to machine specific lockout procedures, evacuation plans, confined spaces, NFPA 70E, employee training, material safety data sheets or equipment preventive maintenance, are just a few of the ever changing plant conditions requiring change management and readily retrievable documentation. Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
4. Premier Factory Safety Factory Solutions TM Software Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com Factory Solutions TM is a state of art, browser based software package that facilitates and documents change management. One of the many features, is the ability to make all your visuals available in a database organized around your facility. Factory Solutions TM allows you to communicate to PFS any changes associated with visuals and procedures, allowing us to create an updated version within 72 hours. The visual's history of change is recorded within Factory Solutions TM , leaving an electronic “paper trail” allowing you to satisfy OSHA requirements of documentation and management of change. Factory Solutions TM is the winner of Compliance Magazine's "Commitment to Worker Safety Award" 2003.
5. Energy Control and Power Lockout “Machine Specific Lockout Procedures” PFS has been assisting clients in preventing injuries and complying with “The Control Of Hazardous Energy” Standard 1910.147 for over 14 years. Of all the requirements, machine specific lockout procedures is one of the most difficult to initially meet and continually sustain. With our extensive database of industry-specific lockout procedure libraries we will customize your procedures to meet your organization's needs. Once a procedure library is defined, PFS technicians will survey your equipment to identify all potential hazardous energy sources. PFS will produce and install machine-specific visual placards. Each placard is bar coded making it readily retrievable and easily updated as necessary. Lockout Procedures and Verifications Bar Code Graphic Illustration Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
6. Energy Control and Power Lockout “Machine Specific Lockout Procedures” Continued So you have machine specific lockout procedures in place and there is “NO WAY” the Plant Manager will authorize all new procedures and placards !! Cost Effective Solution: PFS can provide a wall to wall machine specific lockout procedures audit, recording data using state of the art PC tablet technology. This will help you verify compliance with your own company standards and OSHA. If non-conformances are found, PFS will discuss the findings with you and provide a cost effective quote to return those machines to compliance. For equipment found to be in compliance, digital photos of your procedures will be taken and entered into the Factory Solutions Software and only retrieved and drawn in the graphics package when a need or change occurs. This service allows you to upgrade your existing program with PFS bar coded lockout placards drawn to your standards. Moving forward, you will have data available to you while on the plant floor and a quick, cost effective, change management process for your machine specific lockout procedures and employee re-training. Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
7. NFPA 70E / 1910.269 Arc Flash / Electrical Power Generation Visual signage is developed for each location where hazards are likely to be present. These placards contain technical information, PPE requirements, lockout protocols, and other safety procedures required to comply with OSHA regulations. Visual instruction, training, and change management are all documented within Premier, Inc.'s Factory Solutions TM system. Premier Factory Safety 51551 Industrial Dr. Macomb, Michigan 48042 * (248) 583-2420 * www.pfsafety.com Final Rule Issued February 14, 2007 Effective Date August 13, 2007 Source: Federal OSHA Bar Code Graphic Representation Lockout Procedures Bar Code
8. Preventive Maintenance Visual Procedures PFS preventive maintenance visuals will increase your production efficiency and reduce or eliminate production downtime in your facility, resulting in cost savings and an improved bottom line. We will utilize your equipment specifications and plant procedures to develop customized maintenance visuals covering all planned maintenance activities. Requirements and Procedures Bar Code Graphic Illustration Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
9. Process Visual Procedures By depicting processes visually, companies can overcome losses due to employee differences in language, education, reading ability and work experience. Instructional visuals may be used to demonstrate: Machine troubleshooting processes, exploded view components, assembly line operations, startup and shutdown procedures, detailed machinery and system operating procedures. Requirements and Procedures Bar Code Cell Layout Assembly Illustration Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
10. On-Site Safety Services PFS offers a comprehensive on-site safety management/compliance service. Temporary Full Time Assistance : If your Company is in the ramp up stage of a new manufacturing facility or process, or if you or your safety manager is currently overwhelmed, PFS can provide a temporary, full time safety professional to help build or implement existing Company safety procedures and assist in training employees. Continuous Part Time Safety Services: PFS provides a comprehensive on-site safety compliance service to assist small and mid size manufacturing companies in meeting their State and Federal OSHA regulatory requirements. These efforts will additionally reduce the risk of employee injury and workers’ compensation costs. On-site safety compliance services, provides a dedicated block of 20 hours per month of a Premier Factory Safety Professional. The safety professional will provide technical support and advise management in their Company’s ongoing safety and loss prevention efforts. Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
11. Company Specific Safety Solutions The following is an sample of safety services and solutions offered by PFS: Comprehensive third party compliance audits Machine specific lockout audits Machine specific lockout procedures Safety program development Employee safety training On-site safety compliance services Safety and visual factory signage (in every language) NFPA 70E arc flash surveys, training and signage Safety and Health Management Systems (OHSAS 18001) Behavioral based safety processes OSHA mitigation assistance Ergonomics Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com
12. Premier Factory Safety Client List Premier Factory Safety – 51551 Industrial Drive Macomb, MI 48042 (248) 583-2420 * www.pfsafety.com Premier Factory Safety serves more than 400 clients from various industries worldwide. PFS has a global business base with the major automotive manufacturers and more than 250 automotive tool shops and Tier One automotive suppliers. Additionally, we have worldwide vendor codes with Ford, General Motors and DaimlerChrysler, and our organization is certified to the ISO 9001:2000 standard.
13.
14. Premier’s Building Blocks of Best Practices Premier Factory Safety Please visit our web site at: http://www.pfsafety.com/ to view the full range of services and safety solutions available from Premier Factory Safety
