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OIL & GAS CASE STUDY v. 07-10
Case Study Contents 1. Thermal Performance ,[object Object]
Water Vapor Permeability
Environmental Durability2. Application Advantages ,[object Object]
Installation Time
Easy Maintenance3. Cost Saving Analysis ,[object Object]
Labor Costs
Maintenance Costsv. 07-10
Case Study Contents Technical Data Sheet ,[object Object]
Thermal Conductivity = 0.023W/(m.k.) at -100°C)
Water Vapor Diffusion (µ) > 7000
A product with µ higher than 5,000 will provide water vapor diffusion tightness at low temperatures (less than +3°C)1
Keeps thermal conductivity low and constant throughout life of the plant
Minimize risk of corrosion(pH value= 7+/- 0.5)
Glass Transition Temp = -45°C. Under -45°C K-Flex ST and ECO will perform equal or better than foam glass2View K-Flex IN Clad Specification brochure for more info View K-Flex IN Clad Specification brochure for more info v. 07-10
Application Advantages Example 1 BOG Compressors v. 07-10
Why use IN CLAD on BOG Compressors? ,[object Object]
Smalls pipes and equipment in between and underneath the compressors make installation hard
Rigid materials cannot effectively fill all gaps
A flexible product must be used to insulate properlyv. 07-10
Effective Installation Process 1. Use Glasswool to fill empty space 2. Install Alu Foil to allow the first layer to retract (-196°C) 3. Flexible K-FLEX ST is able to squeeze in between compressors, filling all gaps 4.End installing K-FLEX ST layers and K-FLEX IN-CLAD v. 07-10
Completed BOG Compressor with IN CLAD Gray Flexible ST Foam with IN-CLAD Results: ,[object Object]
Easier installation on uneven surfaces
Faster installation time with cutting done onsite

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En Pres Cryogenic 0710 V2

  • 1. OIL & GAS CASE STUDY v. 07-10
  • 2.
  • 4.
  • 6.
  • 9.
  • 10. Thermal Conductivity = 0.023W/(m.k.) at -100°C)
  • 11. Water Vapor Diffusion (µ) > 7000
  • 12. A product with µ higher than 5,000 will provide water vapor diffusion tightness at low temperatures (less than +3°C)1
  • 13. Keeps thermal conductivity low and constant throughout life of the plant
  • 14. Minimize risk of corrosion(pH value= 7+/- 0.5)
  • 15. Glass Transition Temp = -45°C. Under -45°C K-Flex ST and ECO will perform equal or better than foam glass2View K-Flex IN Clad Specification brochure for more info View K-Flex IN Clad Specification brochure for more info v. 07-10
  • 16. Application Advantages Example 1 BOG Compressors v. 07-10
  • 17.
  • 18. Smalls pipes and equipment in between and underneath the compressors make installation hard
  • 19. Rigid materials cannot effectively fill all gaps
  • 20. A flexible product must be used to insulate properlyv. 07-10
  • 21. Effective Installation Process 1. Use Glasswool to fill empty space 2. Install Alu Foil to allow the first layer to retract (-196°C) 3. Flexible K-FLEX ST is able to squeeze in between compressors, filling all gaps 4.End installing K-FLEX ST layers and K-FLEX IN-CLAD v. 07-10
  • 22.
  • 23. Easier installation on uneven surfaces
  • 24. Faster installation time with cutting done onsite
  • 25. High resistant IN cladding = long lasting productv. 07-10
  • 26. Application Advantages Example 2 N2CC with IN CLAD v. 07-10
  • 27.
  • 28. Correct insulation installation is vital for equipment to operate properly
  • 29. The vacuum valves can only be opened after the insulation is installed
  • 30.
  • 31. No waiting for factory cut pieces
  • 32. 1st Layer can be installed in 1 day
  • 33. 6 layers total (300m2) complete after 8 daysv. 07-10
  • 34.
  • 35. Vertical sides: starting from top, glue only the edges of the first layerv. 07-10
  • 36.
  • 38.
  • 39. Technicians can quickly remove and re-apply the part without hiring skilled installersv. 07-10
  • 40.
  • 41. Rigid insulation materials cannot fit uneven surfaces
  • 42. Simple maintenance with removable pieces
  • 43. Injected polyurethane cannot be easily removed
  • 46. Allowed N2CC to become operational quicklyv. 07-10
  • 47.
  • 53. Flash Drum -196°C
  • 55. N2CC -196°C / +80°Cv. 07-10
  • 56. TECNOCRYO ECOREL Project COUNTRY: ItalyCLIENT: TECNOCRYOPROJECT: Thermal insulationprocesslinesOPERATING TEMPERATURE: -196 °C The EcoRel re-liquefaction system relies on the principle of a closed nitrogen reverse Brayton cycle to produce the cold power needed to condense the BOG. The amount of cold production is proportional to the amount of boil off gas to be re-liquefied and is adapted by modifying the mass circulating in the nitrogen loop. The condensation temperature is a function of the boil off gas composition and of the selected pressure at which the condensation takes place.   The cycle includes 3 warm compression stages with intercoolers and after-coolers and one cryogenic expansion turbine combined in a single machine called a “compander”, a machine developed by Cryostar in 1996. The cycle also includes a counter current heat exchanger and the condensing part in which the cold power is exchanged with the BOG. Operating flexibility determined the choice of splitting the condensing part into two elements: a de-superheater and a condenser. This arrangement allows the BOG loop to be started quickly, and process flexibility for different BOG compositions. The BOG side consists of a two-stage compressor with inter-cooler, which relays the gas to the desuperheater and the condenser and then the return of the sub-cooled condensate to the tank. v. 07-10
  • 59. SIAD COUNTRY: ItalyCLIENT: SIAD spaPROJECT: maintenance process lines nitrogen-oxygen OPERATING TEMPERATURE: -200 °C Replacing perlite and fiberglass with elastomeric foam.Problem : degradation of the insulating material (glass wool and perlite) due to water infiltration. Solution: installing K-FLEX IN-CLAD SYSTEM Before After v. 07-10
  • 60. SIAD Before After Thermal bridge v. 07-10
  • 61. NAVALMARE Heattracing Kashagan Project COUNTRY: ItalyCLIENT: NAVALMAREPROJECT:Thermal insulationprocesslinesOPERATING TEMPERATURE: from+5 °C to +90 °C v. 07-10
  • 62. NAVALMARE Kashagan Project Velcro v. 07-10
  • 63. Summary of Application Advantages K-Flex Oil & Gas products distinguish themselves by: Effectively solving installation problems for difficult applications Allowing technicians easy access to their equipment for maintenance Easily replacing products immediately from any K-FLEX distributor in the world v. 07-10
  • 64.
  • 65. Reduced onsite application times over current PIR or cellular glass systems
  • 66. Reduction in time of site man hours because of increased opportunity to pre process and fabricate the K-Flex LNG insulation system off site. (Tees, Valves, etc.)
  • 67. Elimination of PIR dust, making a cleaner working environment and enabling a major reduction in onsite time spent vacuuming the work areas. Or in the case of cellular glass, the elimination of glass dust and smell of bad egg gas
  • 68. Considerably reduced need for “screening” of insulation work areas because of the absence of PIR dust
  • 69. Reduced inventory volumes because materials are flat stacked or cut from jumbo rolls. This means potential reduction in warehouse space
  • 70. Ongoing reduced maintenance costs savings after commissioning”1 This cost comparison exercise was conducted by industrial contractor Giovenco Industries and AIS insulation distributors for the Gladstone LNG Project in Western Australia. Contact marketing department for more info on this report v. 07-10
  • 71. Significant Price Decrease An Example of Potential Price Decrease on Cryogenic Equipment1: **** These numbers come from an actual cost analysis for a specific LNG project. The study was not conducted by K-FLEX The above chart is used as an example to demonstrate evidence of actual cost savings with K-FLEX LNG products. Price reduction is dependant on material and labor costs in each specific region and could vary, both higher or lower, depending on location and labor. 1Cost reduction was calculated by industrial contractor Giovenco Industries and AIS insulation distributors for the Gladstone LNG Project in Western Australia. Contact marketing department for more info on calculations v. 07-10
  • 72. Sito: www.kflex.comArea Tecnica: www.kflexsystem.com v. 07-10