it was made for fun and uploading for helping mhy friends who are currently studing in college and need seminaar

1. REAL TIME CONDITION MONITORING
SYSTEMS FOR INDUSTRIAL MOTORS
Shubham S. Ingole
PRESENTED BY,
Under the Guidance Of Sheikh Ayan
An Seminar
On
It was made for our timepass but u can use
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2. INTRODUCTION
 Industries of this modern era are mainly concerned with
quality and quantity of production over a period of time.
 To achieve its long- and short-term goals Almost every
industry has incorporated the use of motor to accomplish
its operational requirements.
 Motors are an essential machine and it also has a
tendency to fail at some point in time.
 Taking industrial motors as an example, factors such as
amount of lubrication, electrical considerations, motor
ventilation etc.
 To achieve reliable, flexible, fault less and efficient
operation of the Induction Motor, continuous monitoring
of the above factors is essential.

3. CONCEPT
 The main aim of this project is to develop a real time
monitoring system to monitor the vibration and
temperature of industrial motors.
 From the literature review it is known that motor failure
can be detected through measuring temperature and
vibration levels.
 This is accomplished through the use of sensors that
take vibration and temperature data and interface this
with the appropriate software.
 The software displays sensor data for a span of time
.Also, an important aspect of this project is to monitor
system data for undesired conditions that may occur and
alert these to maintenance team at work place.

4. WHAT IS CONDITION MONITORING?
 Condition monitoring is a process that
monitors or tests machinery or
equipment during its operation.
 The goal is to identify potential failures
before they happen.
 . Monitoring devices help identify
problems before they occur.
 They also provide remote access to
critical information to alert people to an
issue before it gets worse.
 There are two types of monitoring
systems, the first one is offline
monitoring and the second one is an
online monitoring system.

5. CONDITION MONITORING FOR INDUSTRIAL
MOTOR
The industrial market has seen growth in the condition monitoring of motors.
 This is due to the increased reliability and availability of technology, which has
provided a competitive advantage for buyers.
. It is estimated that equipment breakdowns account for about 30% of downtime
in manufacturing plants.
The best way to prevent these time-consuming breakdowns is to monitor your
equipment for any signs of potential malfunctions.
 For heavy-duty motors, bearing temperature, vibration, and cooling oil /or
mechanism; needs to be monitored continuously.
ONLINE CONDITION MONITORING system is used where sensors measure the
desired readings, convert those reading into signals which are transmitted to
dedicated software which displays the values in the graph, numeric and in the bar
as per requirements.

6. VARIOUS TYPES OF INDUSTRIAL MOTORS
Different Types of DC Motors & Applications
 Series Motors: used in cranes, vacuum
cleaner, traction system and sewing
machine etc.
 Shunt Motors. : used in conveyors,
lifts, centrifugal pumps, fans, lathe
machines and weaving machines etc.
 Compound Motors: used generally in
shears, conveyors, presses, heavy
planners, rolling mills, elevators.
Different Types of AC Motors & Applications
 Synchronous Motors : Used in high-
precision drill machines and similar
devices
 Induction Motors: used in kitchen
appliances, water pumps, automobiles,
fans and air conditioners.
 Linear Motors: used in roller coasters,
monorails, ground-based rails and
magnetic and levitation lines.
Different types of motors are available that have been developed for different specific
purposes. Motors can be classified into DC Motors And AC Motor

7. HARDWARE AND SOFTWARE CONFIGURATION
 For vibration measurement, piezoelectric sensor
(accelerometer) suited due to its light weight, easy
placement and easy configuration.
 Microcontroller usage is best for acquiring data.
 Wasp mote IDE pro board will used for this project
which has the ability to acquire sensor data,
communicate with other devices, store information.
 Data that is obtained from the sensors are transferred
wirelessly to the local server.

8. Sensor Placement
The two basic sensors incorporated in this project are thermistor (Temperature measurement) and
accelerometer (Vibration measurement). Most important aspect is to determine an effective sensor
placement technique. Improper sensor attachment would result in giving incorrect vibration data
which is not suitable for motor failure detection.
Fig: Two possible positions for sensor placement

9. System Design

10. COMPONENTS USED IN THE PROJECT
Arduino NANO
ACS712 Current Sensor (0-5 Amp)

11. Node MCU ESP8266 16*2 LCD Display ZMPT101B Voltage Sensor
LM35 Temperature Sensor IR Sensor (HC-05) Induction Motor

12. 1.Sound wave(Acoustic emission) signals will be generated due to wearing of machine
tool.
2.The sensor sample the wearing signals and transmit them to the RAEM monitor for data
analyzing and processing.
3.RAEM monitor transmits the processed data to the cloud server though network
communication，such as Wi-Fi, 4G, LoRa, NB-IoT, Zigbee etc.
4.The Qingcheng Cloud Platform can display the condition of the device in real time,
including Amplitude, ASL, RMS and Energy.
5.The Cloud Platform can perform intensity, activity and comprehensive rating of
acoustic signals and display them.
6.When the device status is abnormal, the Cloud Platform will push alarm message to
owner via SMS or email automatically.
Working Process:

13. Advantages Disadvantages
1. The maintenance cost is lower.
2. Increase the life span of machinery.
3. Maximizes the production output.
4. Accurate Analysis.
1. Short-term investment is required.
2. The equipment for condition monitoring is expensive.
3. The sensors of condition monitoring may not survive
depending upon the environment.
4. It exhibits unpredictable maintenance periods.

14.  Condition monitoring has a wide range of applications right across
industry wherever there is machinery or equipment in use.
 It can be used in all forms of manufacture to check the efficient
and safe running of machinery,
 preventing failure and the associated unplanned downtimes for
repair or replacement.
 It is a proven and prvide’s enermous support to maintenace
engineer to elminate the breakdown
 It is better to start a career as condition monitoring engineer or a
maintenance engineer for a better future in a mechanical field.
Future of Scope

15. References
A. Ajitha,D.Swathi, J.Laxmi Prasanna, D.Shyamala, “IoT platform for Condition Monitoring of Industrial
Motors” , Proceedings of the 2nd International Conference on Communication and Electronics Systems
(ICCES 2017) IEEE Xplore Compliant -Part Number:CFP17AWO-ART, ISBN:978-1- 5090-5013-0
B. Md Ashifuddin Mondal, Zeenat Rehena “IoT based Intelligent Agriculture field monitoring system” ,
978-1-5386-1779- 9/18/$31.00 ©2018 IEEE, 2018 IEEE 8th International Conference cloud
computing.
C. V.S. D Rekha, Dr. K.Srinivasa Ravi, “Induction Motor Condition Monitoring and Controlling Based on
IoT” , International Journal of Electronics, Electrical and Computational System, vol 6, Issue 9, pp.
7489, September 2015.
D. M.Saikrishna, G.Vijaykiran,"IOT Based Home Electrical Appliances Control Using Node MCU,"
International Journal of Scientific Engineering and Technology Research, ISSN 2319-
8885,Vol.06,Issue.04,pp.07830788,February 2017.
E. P. Sindhura, P. Swathi, S. Ejas Basha, K. Anil Kumar “Agriculture Field Motor Control System Based
on IOT” , International Journal for Research in Applied Science & Engineering Technology (IJRASET)
, Volume 5
Issue III, March 2017 IC Value: 45.98 ISSN: 2321-9653

16. THANK YOU