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FilterMag Industrial Intro
- 1. Please Adjust Your Audio Turn up the volume until you hear the music playing Click your mouse to start the show… Press “S” to pause the show or “Esc” to exit Run time: 10 min 5 sec Thank you for listening! © 2011 FilterMag, Inc.
- 2. Contamination Control Technologies + Reduce Wear + Increase Reliability + Extend Equipment Life + Lower Maintenance Costs = REDUCED COST OF OWNERSHIP A Lifetime of Protection from a One Time Investment © 2011 FilterMag, Inc.
- 3. Traditional Oil Filtration Standard oil filters are comprised of: Metal canister Pleated paper filter element Holes for the oil to enter and exit Oil circulates through the filter: Enters along the walls of the canister Flows through the paper filter element Exits out the center © 2011 FilterMag, Inc.
- 4. Traditional Oil Filtration Lubricating oil is very viscous The paper filter element must be very porous in order to provide high oil flow rates Standard filters have a nominal porosity of 21 microns (µm) Particles smaller than 21 µm Pass through the paper filter Flow back into the engine Continue to circulate in the oil © 2011 FilterMag, Inc.
- 5. Traditional Oil Filtration Steel particles Principle particles created in an engine during normal wear Most are smaller than 21 µm Oil lubricates the moving parts Steel particles in the oil are trapped between the lubricated surfaces Particles cause grinding wear More wear creates more particles Cycle continues and wear increases © 2011 FilterMag, Inc.
- 6. FilterMag® Breaks the Wear Cycle Simply snap a FilterMag on the ® outside of a standard oil filter FilterMag’s powerful rare earth magnets attract and hold particles that would normally pass through the paper filter The RESULTS are obvious © 2011 FilterMag, Inc.
- 7. FilterMag® Breaks the Wear Cycle The black rectangles on the inside of this oil filter are particles captured by a FilterMag after only 100 hours of operation on a medium duty truck. Most are less than 21µm Too small to be seen individually Millions of these wear causing particles align to form the outline of FilterMag’s powerful rare earth magnets © 2011 FilterMag, Inc.
- 8. FilterMag® Breaks the Wear Cycle Microscopic photography shows the particles clumped together and held in place by the powerful magnetic field. Many are smaller than 3µm © 2011 FilterMag, Inc.
- 9. FilterMag® Breaks the Wear Cycle 600% Increase in Lubricated Component Life By Removing Particles Smaller than 3 Microns MacPherson Study L o n Standard g Cheap e Filter Filter r L i f e Better Filtration © 2011 FilterMag, Inc.
- 10. FilterMag® Breaks the Wear Cycle Reduced Wear→ Increased Reliability & Extended Equipment Life Control of particles in the 3-10µm range had the greatest effect in reducing engine wear3 Particles < 10µm cause 3.5 X more wear than particles >10µm2 Engine wear was reduced at least 70% when oil filtration efficiency was improved beyond standard oil filters1 1 - David R. Staley, General Motors Corp. 2 – William M. Needleman, Pall Corporation 3 – Diesel Component Wear Test, DDA 6V-53T Engine "Correlating Lube Oil Filtration Efficiencies With Engine Wear" “Review of Lubricant Contamination and Diesel Engine Wear" Performed By AC Delco Society Of Automotive Engineers Society Of Automotive Engineers Paper Number 881825, November 7, 1988 Paper Number 881827, October 1, 1988 © 2011 FilterMag, Inc.
- 11. FilterMag® Breaks the Wear Cycle Reduced Wear→ Increased Reliability & Extended Equipment Life How many particles? Caterpillar 3508 engine – 1 hour of dyno operation 1st test results – Captured 44 million particles 4-21µm (Laboratory particle counting equipment maxed out) 2nd test results – Captured 134 million particles ≤ 21µm 1 – ALS Laboratory testing conducted 2010 2 – Cashman Equipment Laboratory testing conducted 2010 © 2011 FilterMag, Inc.
- 12. FilterMag® Breaks the Wear Cycle Reduced Wear→ Increased Reliability & Extended Equipment Life How much life extension? Depends on type of equipment and improvement in oil cleanliness1 Typical FilterMag results2 Engines: 50-200% increase Hydraulics: 50-200% increase Bearings: 50-130% increase Gear Boxes: 30-50% increase 1 – As measured by ISO standard 4406 particle count 2 – Based on 2 ISO code level improvement (Range <1 to >4) Results may vary © 2011 FilterMag, Inc.
- 13. FilterMag® Breaks the Wear Cycle Reduced Wear→ Lower Maintenance Costs Longer lasting lubricated components – Fewer breakdowns → More up time Cleaner oil – Longer oil change intervals1 Save on oil usage and disposal Save on oil filters Less time in routine maintenance → More up time 1– Extending oil change intervals should only be done with a comprehensive oil analysis program © 2011 FilterMag, Inc.
- 14. Breaking the Wear Cycle Saves You Money Saves the Environment Increased reliability – FilterMag is reusable – Fewer breakdowns / Fewer repairs Nothing to throw away → More up time Fewer oil changes – Extended maintenance intervals – Less oil / Less waste Save on oil usage/disposal & filters Longer equipment life – Fewer maintenance hours Less waste → More up time Longer equipment life – Lower capital needs for replacement/rebuild 1– Extending oil change intervals should only be done with a comprehensive oil analysis program © 2011 FilterMag, Inc.
- 15. Easy Installation… No tools needed No special training required Completely re-usable Slide off of the old filter Snap onto the new filter 1 2 3 © 2011 FilterMag, Inc.
- 16. Easy Installation… Non-invasive patented technology means: No loss of oil flow No loss of oil pressure No effect on equipment warranty 1 2 3 © 2011 FilterMag, Inc.
- 17. Simple Size Selection • 5 CT products for spin-on filters • Select by the diameter of the filter © 2011 FilterMag, Inc.
- 18. Simple Size Selection • 5 CT products for spin-on filters • Select by the diameter of the filter • CT 9.0 for large fixed canister filters © 2011 FilterMag, Inc.
- 19. Vehicle Electronics Stay Safe Powerful Neodymium Rare Earth Magnets FilterMag’s Exclusive Patented Flux Plates High Temperature Housing Shield Magnetic Energy Patented flux plate system stops stray magnetic energy All magnetic energy is focused inside the filter A paper clip will not stick to the outside of a FilterMag ® © 2011 FilterMag, Inc.
- 20. FilterMag Works On Practically All Vehicles & Equipment Off-road heavy equipment All sizes & types of trucks All sizes & types of buses/taxis Engines, pumps, and compressors Generators, commercial marine © 2011 FilterMag, Inc.
- 21. Diesel Fuel Filtration Customer’s photo of a secondary diesel fuel filter after just 5,000 miles Note the particles missed by the primary fuel filter and trapped on the canister wall by the attached FilterMag® Diesel fuel is often contaminated with various particles including metals Modern fuel injection systems operate at 30,000psi or higher The effect is similar to sandblasting a fuel injector, causing premature wear FilterMag® can capture many particles that primary and secondary filters miss © 2011 FilterMag, Inc.
- 22. Diesel Fuel Filtration Extending the life of a fuel injection system will pay for the investment in FilterMag Fuel only passes through the filter one time Using 2 FilterMags in tandem is recommended for optimum results Lower repair cost and better operating efficiency means Fast Return on Investment (ROI) with FilterMag diesel fuel filtration © 2011 FilterMag, Inc.
- 23. Hydraulic Fluid Filtration CTR 8.0 magnets will fit many heavy equipment hydraulic tanks Other sizes are available Custom sizes upon request Normal wear in hydraulic systems introduces microscopic steel particles into the hydraulic fluid When re-circulated, these particles shorten the life of seals, valves and pumps thus reducing reliability FilterMag® CTR products insert into hydraulic fluid reservoir tanks to capture these particles Typically mounted to filler caps for ease of removal and cleaning © 2011 FilterMag, Inc.
- 24. Hydraulic Fluid Filtration 40 ton forklift at the Port of Los Angeles CTR used in the hydraulic reservoir tank Millions of microscopic steel particles captured by the magnets of the CTR Simply wipe off and place back into the tank (< 5 min) No tools required FilterMag® CT magnets may also be used with spin-on hydraulic filters Cheap insurance for very expensive hydraulic systems © 2011 FilterMag, Inc.
- 25. Specialty Products • CTF 5.0 • Transmission Pans and Oil Sumps (Outside) • CTF 2.5 • Gear Boxes and Differentials (Inside) • Small & Medium Fluid Reservoirs • Drain Plugs / Fill Plugs • Final Drives • Power Take Offs CTF 5.0 CTF 2.5 • Other Unfiltered Compartments • CTR Rod Magnets (Flanged or Hung) • Hydraulic Transmissions • Large Fluid Reservoirs • OEM Custom Contamination Control Systems © 2011 FilterMag, Inc.
- 26. The FilterMag Promise ® Reduce Wear Increase Reliability Extend Equipment Life Lower Maintenance Costs Most equipment with an oil filter Diesel fuel systems Hydraulic systems Transmissions, Differentials & Gear Boxes © 2011 FilterMag, Inc.
- 27. Contamination Control Technologies + Reduce Wear + Increase Reliability + Extend Equipment Life + Lower Maintenance Costs = REDUCED COST OF OWNERSHIP A Lifetime of Protection from a One Time Investment ® To locate a FIlterMag Industrial dealer please visit our website: www.FilterMag.com/Industrial Call Us at: 800-345-8376 or 623-556-4201 Fax 623-546-1277