Caterpillar cat 320 track type excavator (prefix 1 kl) service repair manual (1kl00001 and up)

Service Repair Manual
Models
320, 320L TRACK-TYPE
EXCAVATOR

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Product: EXCAVATOR
Model: 320 L EXCAVATOR 1KL
Configuration: 320, 320L TRACK-TYPE EXCAVATORS 1KL00001-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615246
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 1P-3527 Valve Spring Compressor 1
C 5S-1322 Valve Keeper Installer 1
D 8S-2263 Spring Tester 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Illustration 1 g00610449
1. Support cylinder head assembly (1) on Tool (A) .
2. Use tool (B) to compress valve spring (2) .
3. Use the magnetic end of tool (C) (not shown) to remove cap (4) and valve keepers (3).
Slowly release the pressure on tool (B) and remove tool (B) .
4. Remove retainer (5) and remove spring (2) .
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5. Check the valve spring force with Tool (D). Refer to Specifications, "Valve Mechanism" for
information on the valve springs.
6. Remove exhaust valve (6) and inlet valve (7) through the bottom of the cylinder head
assembly (1). Put identification marks on the valves for installation purposes.
7. Perform the following procedure, if the valves need to be refaced:
a. Set the machine that will reface the valves at an angle of 30 degrees.
b. The valve has a stellite facing. This facing will be gone, if the margin of the valve
exceeds the service limit.
c. Replace the valve, if the margin exceeds the service limit after refacing.
d. Grind the valve seat in order to reface the valve seat, if necessary.
e. Replace the valve seat, if the width exceeds the repair limit as a result of wear or
grinding.
8. Perform Steps 2 through 7 for the remaining inlet valves and exhaust valves in the cylinder
head assembly.
Installation Procedure
Table 2
Required Tools
A 8S-6691 Cylinder Head Repair Stand 1
B 1P-3527 Valve Spring Compressor 1
C 5S-1322 Valve Keeper Installer 1
NOTICE
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1. Support cylinder head assembly on Tool (A). Lubricate the inlet and exhaust valves with
clean engine oil. Install the inlet and exhaust valves through the bottom of the cylinder head.
Note: Ensure that the inlet and exhaust valves are installed in the original location in the
cylinder head.
2. Install spring (2) and retainer (5) .
3. Use Tool (B) to compress spring (2). Install valve keepers (3) and cap (4) on the valve stem
with Tool (C) .
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
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4. Carefully remove Tool (B). Tap the top of exhaust valve (6) or inlet valve (7) with a soft
faced hammer in order to ensure that the valve keepers are properly installed.
5. Repeat Steps 2 through 4 for the installation of the remaining inlet and exhaust valves.
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Fri Dec 27 12:50:46 UTC+0800 2019
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Product: EXCAVATOR
i01650677
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
A 4C-6366 Valve Guide Driver 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
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1. Use Tool (A) to remove the inlet and exhaust valve guides (2) from the cylinder head (1) .
2. Repeat Step 1 in order to remove the remaining inlet and exhaust valve guides.
Table 2
Required Tools
A 4C-6366 Valve Guide Driver 1
B 4C-6370 Valve Guide Collar 1
NOTICE
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1. Put clean engine oil on the outside diameter of the valve guide. Install valve guide (2) with
Tool (A) and Tool (B). The valve guide is driven from the top of the cylinder head.
Typical Example
2. The counterbore in Tool (B) installs the valve guide to the correct height. Height (X) from
the top of the valve guide to the cylinder head must be 17.00 ± 0.30 mm (0.699 ± 0.012
inch). For more information on the inlet and exhaust valve guides, refer to Specifications,
"Valve Mechanism".
Note: In order to help prevent damage to the valve guides, Tool (B) must be used during
installation.
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View (X) shows that the contact between the valve and the valve seat is good. View (Y) shows that the
contact between the valve and the valve seat is poor.
3. Perform the following procedure after the valve guide has been inspected or the valve guide
has been replaced:
a. Check the valve face.
b. Press the valve that is coated with red lead against the seat without rotating the valve.
c. After refacing or replacement of the valve or valve seat, be sure to lap the valve into
the valve seat.
4. Repeat Steps 1 through 3 for the remaining inlet and exhaust valve guides.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
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Product: EXCAVATOR
i01565864
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
A
166-7441 Valve Seat Extractor Tool Group 1
6V-4194 Valve Seat Extractor (1)
1
6V-4196 Valve Seat Extractor (1)
1
( 1 )
This is a component of the Valve Seat Extractor Tool Group.
Start By:
NOTICE
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A 3066 cylinder head is shown.
1. Use the valve seat grinder of Tool (A) in order to notch the valve seat.
2. Use the valve seat extractor of Tool (A) to remove the inlet and exhaust valve seats.
3. Clean the valve seat in the cylinder head. Remove any rough areas from the valve seat in the
cylinder head.
4. Repeat Steps 1 through 3 for the remaining inlet valve seat inserts and exhaust valve seat
inserts.
Table 2
Required Tools
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B 9U-6176 Valve Seat Driver 1
C 9U-6177 Valve Seat Driver Adapter 1
NOTICE
1. Lower the temperature of the new inlet valve seat inserts. Use Tool (B) to install the new
inlet valve seat insert (1) in the cylinder head.
Note: The temperature of the valve seat insert is lowered in order to ease the installation of
the valve seat insert.
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2. Lower the temperature of the new exhaust valve seat inserts. Use Tool (B) and (C) to install
the new exhaust valve seat insert (2) in the cylinder head.
Note: The temperature of the valve seat insert is lowered in order to ease the installation of
the valve seat insert.
3. Repeat Step 1 and 2 for the remaining inlet valve seat inserts and exhaust valve seat inserts.
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Product: EXCAVATOR
i01150941
Inlet and Exhaust Valve Seals - Remove and Install
SMCS - 1104-010-SA
Removal Procedure
Table 1
Required Tools
A 5P-1720 Seal Pick 1
Start By:
NOTICE
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1. Use Tool (A) to remove valve stem seal (1) from the inlet and exhaust valve guide.
Illustration 1 shows the removal of the valve stem seal, when the valve guide (2) is removed
from cylinder head (4) .
Illustration 2 shows the removal of the valve stem seal, while the valve guide (2) is installed
in cylinder head (4) .
Table 2
Required Tools
A 5P-1720 Seal Pick 1
NOTICE
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Note: Do not apply any oil or sealant to the mating surface of the valve seal that comes into
contact with the valve guide. When the valve seal is installed, coat the surface of the valve stem
with engine oil in order to ensure initial lubrication of the seal lip.
1. Place the new valve stem seal in position on the valve guide.
2. Use Tool (A) to assist in installing the new valve stem seal.
Illustration 3 shows the installation of the valve stem seal, when the valve guide (2) is
removed from the cylinder head (4) .
Illustration 4 shows the installation of the valve stem seal, while the valve guide (2) is
installed in the cylinder head (4) .
Note: After the valve stem seal is installed on the valve guide, ensure that the seal is
properly installed in the groove of the valve guide.
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Fri Dec 27 12:53:33 UTC+0800 2019
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Product: EXCAVATOR
i01565892
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
A 185-3630 Strap Wrench Assembly 1
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
NOTICE
NOTICE
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Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Use Tool (A) and remove oil filter (2) from engine oil filter base (3) .
2. Remove the bolts (1) and washers from the engine oil filter base (3) .
3. Remove engine oil filter base (3) from the engine.
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4. Check the condition of O-ring seals (4). Replace the O-ring seals, if the O-ring seals are
worn or damaged.
5. If necessary, remove eight bolts (6) and the washers in order to remove plate (5) from the
engine.
6. Check the condition of gasket (not shown). Replace the gasket, if the gasket is worn or
damaged.
7. Check engine oil filter base (3) and plate (5) for clogging and cracks. Replace damaged
components with replacement parts.
Fri Dec 27 12:54:28 UTC+0800 2019
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Product: EXCAVATOR
i01565969
Engine Oil Filter Base - Install
SMCS - 1306-012
NOTICE
1. Secure gasket and plate (5) to the cylinder block with eight bolts (6) .
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Caterpillar cat 320 track type excavator (prefix 1 kl) service repair manual (1kl00001 and up)

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Caterpillar cat 320 track type excavator (prefix 1 kl) service repair manual (1kl00001 and up)