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© 2006 Textron Inc. 1
Process Certification
4
Management / Supervision
Inadequacies
Instilling fear No operator certification
Stifling ideas Multi-skilling not encouraged
Not encouraging error removal COPQ not measured
Dictatorial leadership style Metrics not tracked
No cross functional teams Little results from feedback
High employee turnover No quality alarm systems
High absenteeism Little action on gathered data
No profit sharing No employee authority
Little or no training Excess paperwork
Little or no mistake proofing Quantity valued over quality
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/093-process-certification-1200
7
•Good manufacturing practices are well know:
•Lean
•Quality Circles
•Kaizens
•These should be used to determine if:
•Small lots sizes are used
•Waste is made visible and then eliminated
•All activities are valuable to the paying customer
Poor Manufacturing Practices
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/093-process-certification-1200
10
Environment Neglect
Lack of: Temperature control Lack of: Electrostatic discharge
protection
Humidity control Electromagnetic
compatibility protection
Water purity Smoking areas
Air purity Vent control
Dust control Adequate lighting
Chemicals controls
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/093-process-certification-1200
13
•Contrary to many managers, employees are not the
problem
•Deming & Juran repeatedly stated that 85% of all
quality problems are the responsibility of management
•The largest problem with employees is discipline and
the tendency to “adjust” control settings
Employee’s
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/093-process-certification-1200
Tools
None
16
This document is a partial preview. Full document download can be found on Flevy:
http://flevy.com/browse/document/093-process-certification-1200
1
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documents can range from Business
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PowerPoint Templates.
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companies waste a lot of time and money
recreating the same foundational business
documents. Our vision is for Flevy to
become a comprehensive knowledge base
of business documents. All organizations,
from startups to large enterprises, can use
Flevy— whether it's to jumpstart projects, to
find reference or comparison materials, or
just to learn.
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093 Process Certification

  • 1. © 2006 Textron Inc. 1 Process Certification
  • 2. 4 Management / Supervision Inadequacies Instilling fear No operator certification Stifling ideas Multi-skilling not encouraged Not encouraging error removal COPQ not measured Dictatorial leadership style Metrics not tracked No cross functional teams Little results from feedback High employee turnover No quality alarm systems High absenteeism Little action on gathered data No profit sharing No employee authority Little or no training Excess paperwork Little or no mistake proofing Quantity valued over quality This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/093-process-certification-1200
  • 3. 7 •Good manufacturing practices are well know: •Lean •Quality Circles •Kaizens •These should be used to determine if: •Small lots sizes are used •Waste is made visible and then eliminated •All activities are valuable to the paying customer Poor Manufacturing Practices This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/093-process-certification-1200
  • 4. 10 Environment Neglect Lack of: Temperature control Lack of: Electrostatic discharge protection Humidity control Electromagnetic compatibility protection Water purity Smoking areas Air purity Vent control Dust control Adequate lighting Chemicals controls This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/093-process-certification-1200
  • 5. 13 •Contrary to many managers, employees are not the problem •Deming & Juran repeatedly stated that 85% of all quality problems are the responsibility of management •The largest problem with employees is discipline and the tendency to “adjust” control settings Employee’s This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/093-process-certification-1200
  • 6. Tools None 16 This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/093-process-certification-1200
  • 7. 1 Flevy (www.flevy.com) is the marketplace for premium documents. These documents can range from Business Frameworks to Financial Models to PowerPoint Templates. Flevy was founded under the principle that companies waste a lot of time and money recreating the same foundational business documents. Our vision is for Flevy to become a comprehensive knowledge base of business documents. All organizations, from startups to large enterprises, can use Flevy— whether it's to jumpstart projects, to find reference or comparison materials, or just to learn. Contact Us Please contact us with any questions you may have about our company. • General Inquiries support@flevy.com • Media/PR press@flevy.com • Billing billing@flevy.com