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22 Structures Worldwide Structural Engineering International 1/2005
Fig. 2: Main bridge concept – general view
Fig. 1: Design spectrum
pseudoacceleration[g]
1,4
1,2
1
0,8
0,6
0,4
0,2
0
0,0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0
Period [s]
Rion-Antirion Bridge, Greece – Concept, Design, and
Construction
Jacques Combault, Technical Advisor, Montesson, France; Alain Pecker, Managing Dir., Géodynamique et Structures, Bagneux,
France; Jean-Paul Teyssandier, Managing Dir. , GEFYRA S.A.,Athens, Greece; Jean-Marc Tourtois, Design Manager,Vinci-
Construction, Rueil-Malmaison, France
Introduction
The Rion Antirion crossing consists of
a main bridge, 2252 m long and 27,20 m
wide, and two approaches, respectively
392 m and 239 m long, one on each side
of the Corinth Strait.The main bridge is
located in an exceptional environment
which consists of deep water (65 m),
deep soil strata consisting of weak
alluvium (the bedrock being probably
more than 500 m below the sea bed
level) and strong seismic activity with
possible slow but important tectonic
movements. Of course, if all these diffi-
culties could have been taken into ac-
count separately, there would have
been no problem, but the conjunction
of all these unfavourable conditions
lead to unusual conceptual problems.
As the seismic activity in the area is se-
vere, it is clear that an earthquake will
unavoidably lead to high soil structure
interaction forces at any bridge sup-
port location. As these high forces
have to be resisted by weak layers of
soil, the foundation of any support un-
der more than 60 m of water was a ma-
jor point of concern.
Design Criteria
The seismic condition is based on re-
sponse spectrum at the sea bed level
which corresponds to a 2000 year re-
turn period (Fig. 1). The peak ground
acceleration is 0,48 g and the maxi-
mum spectral acceleration is equal to
1,2 g over a rather large period range.
As previously mentioned the bridge
also has to accommodate possible fault
movements which could lead to a 2 m
vertical and horizontal displacement of
one part of the main bridge with regard
to the other part, the pylons being si-
multaneously subjected to small incli-
nations due to the corresponding re-
arrangement of the sea bed below the
foundations.In addition,the pylons have
to withstand the impact of a big tanker
(180000 t) moving at a speed of 30 km/h.
Main Bridge Concept
Taking into account this range of pos-
sible occurrences, the span length of
the main bridge had to be adjusted to
reduce as much as possible the number
of supports in the strait. Clearly, these
conditions would have favoured the de-
sign of a suspension bridge but a major
slope stability problem on the Antirion
side excluded such a solution from the
very beginning of the conceptual design
stage. Instead, an exceptional cable
stayed bridge (Fig. 2) made of 3 central
spans 560 m in length and 2 side spans
286 m long was selected [1].
The corresponding four pylons rest on
large concrete substructure foundations,
90 m in diameter, 65 m high, which dis-
tribute all the forces to the soil. Below
this substructure, the bearing capacity
of the heterogeneous and weak soil
was improved by means of inclusions,
which consist of 20 mm thick steel
pipes, 25 to 30 m long and 2 m in diam-
eter, driven at a regular spacing of 7 or
8 m. The top of the steel pipes is cov-
ered by a calibrated gravel layer which
provides a transition from the struc-
ture to the reinforced soil.
Initially, a concrete block which acts as
the base of 4 concrete legs converging
at the top of the pylons and giving them
the appropriate rigidity was supported
by these huge foundations through oc-
tagonal pylon shafts, pyramidal capitals
and a sophisticated set of bearing de-
vices, post-tensioned tendons and
spring dampers. This was absolutely
necessary since each pylon supported a
symmetrical cantilever 510 m long and
each cantilever was connected to the
adjacent one or to the approaches by a
simply supported deck girder 50 m
long. Careful analyses of the behaviour
of the reinforced soil and improve-
Structural Engineering International 1/2005 Structures Worldwide 23
ments of this innovative concept led to
giving up the initial static scheme of the
main bridge and to adopt a much more
efficient structure with a continuous py-
lon (from sea bed to pylon head) and a
continuous fully suspended deck isolat-
ed as much as possible from the pylons.
This allowed the depth of the deck and
therefore also the wind effects on the
bridge to be reduced.
The deck is a composite steel-concrete
structure, 27,20 m wide, consisting of a
concrete slab, 25 to 35 cm thick, con-
nected to twin longitudinal steel I-
girders, 2,20 m high, braced every 4 m
by transverse cross beams (Fig. 3). It is
continuous over its total length of
2252 m, with expansion joints at both
ends, and is fully suspended by 8 sets of
23 pairs of cables. In the longitudinal
direction the deck is free to accommo-
date all movements due to thermal and
seismic actions and the joints are de-
signed to accommodate 2,5 m displace-
ments under service conditions and
movements of up to 5,0 m in an ex-
treme seismic event.
In the transverse direction it is con-
nected to each pylon with 4 hydraulic
dampers of 3500 KN capacity each and
a horizontal metallic strut of 10000 KN
capacity.
The stay cables are arranged in two in-
clined planes in a semi-fan configura-
tion.They are made of 43 to 73 parallel
galvanised strands individually pro-
tected by an HDPE sheath.
Design Phase
According to the previous general pres-
entation of the project, it is clear that
the design of the main bridge has main-
ly been governed by the ability of the
structure as a whole to resist the major
seismic events including a possible fault
movement. This means that the struc-
ture had first to be designed to resist
what will be the main actions during its
design life (i.e. for the classical service-
ability limit states and the correspond-
ing ultimate limit states). Then the ca-
pacity of the main components of the
structure was adjusted to accommo-
date the demands during the design
earthquake without exceeding the ac-
ceptable damage.This was the best way
to get the most flexible structure and
therefore the most favourable concept
from a seismic point of view.
Since the signing of the contract was
delayed by the banks and the bridge
was really an enormous undertaking, it
was decided to spend about one year
carrying out sophisticated parametric
studies with a view to optimising the
concept and the structure as well.
Reinforced Soil and Foundation
Concept
The foundations are a typical example
of a major part of a structure where
the performance of the concept had to
be evaluated through the capacity of
the soil, to resist the soil-structure in-
teraction during the earthquake event,
and the ability of the structure to ac-
commodate the exceptional displace-
ments (generated by the ground mo-
tion) with a controlled damage consid-
ered as acceptable.
In the case of the Rion-Antirion main
bridge, the foundations of the structure
consist of two separate parts (Fig. 4):
– the reinforced soil, which is a clay-
steel composite 3D volume
– the pylon bases, which are rigid bod-
ies not subject to any unusual
strength problems
These parts are made partially inde-
pendent by the gravel layer, which was
designed to transfer a range of horizon-
tal forces compatible with the strength
of the reinforced soil,the global stability
of the structure and the acceptable per-
manent displacements of the pylons.
Although the foundations look like
pile foundations, they do not at all be-
have as such: no connection exists be-
tween the inclusions and the pylon
rafts. The pylon bases are therefore al-
lowed to experience uplift or to slide
with respect to the reinforced soil. The
capacity design philosophy, introduced
in foundation engineering for the eval-
uation of the seismic bearing capacity
of shallow foundations based on the
yield design theory, was then extended
to this innovative foundation concept
in seismic areas [2]. Using the yield de-
sign theory, through a set of appropri-
ate kinematic mechanisms (Fig. 5) it
was possible to derive an upper bound
estimate of the global bearing capacity
of the reinforced soil (Fig. 6).
Fig. 3: Composite deck concept
Fig. 4: Reinforced soil and foundation con-
cept
Fig. 5: Kinematic mechanism
B
F
␭B
␮
␧Љ
␣
␦␻
⍀
24 Structures Worldwide Structural Engineering International 1/2005
For this purpose the reinforced soil was
modelled as a two-dimensional contin-
uum appropriately connected to beams
simulating the stiff inclusions. Conse-
quently, the calculations took into ac-
count the contribution of the inclusions
for the overall resistance of this new
concept.The simplicity of such calcula-
tions allowed optimizing the size and
the spacing of the inclusions. A set of
centrifuge tests was run to validate the
concept and the theoretical approaches.
Analyses of Reinforced Soil
Nonlinear finite element analyses were
then carried out. They lead to the con-
stitutive laws for the reinforced soil,
which were used in the general analy-
sis of the structure (Fig. 7).
All these calculations, adequately com-
bined with a global dynamic analysis,
demonstrated that the coupled gravel
layer and soil reinforcement improved
the bearing capacity of the whole foun-
dation system while controlling the
failure mode:
– The transition provided by the gravel
layer limits the maximum shear force
at the interface, dissipates energy by
sliding and forces the foundation “to
yield” according to a mode that is
compatible with an acceptable be-
haviour of the structure.
– The stiff inclusion reinforcement in-
creases the strength capacity of the
soil in order to eliminate undesirable
failure modes, like rotational failure
which would compromise danger-
ously the global stability of the struc-
ture, and dissipates an important
amount of energy as was anticipated
from the Force-Displacement Dia-
gram (Fig. 8).
Dynamic Analysis of Bridge
All the previous calculations and re-
sults were used to carry out detailed
and carefully executed 3D dynamic
analyses of the whole structure [3].
Thanks to the development of a cer-
tain number of calculation tools inter-
facing with a powerful commercially
available computer software, the fol-
lowing very important properties were
taken into account:
– Nonlinear hysteretic behaviour of
the reinforced soil
– Possible sliding of the pylon bases on
the gravel beds precisely adjusted to
the accompanying vertical force
– Nonlinear behaviour of the rein-
forced concrete of the pylon legs (in-
cluding cracking and stiffening of
concrete due to confinement)
– Nonlinear behaviour of the cable
stays
– Nonlinear behaviour of the compos-
ite bridge deck (including yielding of
steel and cracking of the reinforced
concrete slab)
– Second order effects (or large dis-
placements, if any).
Several sets of independent artificial
accelerograms conforming to the seis-
mic design spectrum for the 3 compo-
nents of the ground motion (the verti-
cal one being scaled to 70% of the hor-
izontal) were used. From these calcu-
lations, the way the reinforced soil
behaves and the bases slide could be
carefully checked.
Behaviour of Reinforced Soil
The overall analysis of the Bridge, in-
cluding a lumped parameter model of
the reinforced soil, allowed checking
the results obtained with the various
software components specifically de-
veloped for this bridge. The results
were consistent with the assumptions.
They showed that the forces and over-
turning moments applied to the soil al-
ways remain within the bounding sur-
face.They confirmed the very good be-
haviour of the fully suspended deck,
which is isolated as much as possible.
The relative displacement of the pylon
bases with respect to the gravel layer
evidenced some sliding, which never-
theless is acceptable and if, for any
reason, this sliding could not occur it
has been checked that this is not a ma-
jor point of concern. Under the most
severe seismic event, the substructure
of the bridge will slide (Fig. 9); the py-
lon bases will rotate slightly; but all
this will happen without any detrimen-
tal effect on the structure of the bridge
as the fully suspended and flexible
deck is able to align automatically and
Fig. 6: Reinforced soil interaction diagram Fig. 7: Behaviour curves of reinforced soil
Fig. 9: Controlled response of structure
Fig. 8: Soil horizontial force-displacement
diagram
Horizontal shear force at foundation level (MN)
Overturningmoment(MN-m)
35000
30000
25000
20000
15000
10000
5000
0
0 100 200 300 400 500 600 700 800
W= 900 MNW= 700 MN
W= 500 MN
FE Analysis
Results
Force(MN)
900,00
800,00
700,00
600,00
500,00
400,00
300,00
200,00
100,00
0,00
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8
Force-Displacement Relationships
Displacement (m)
N=1200 MN
N=1000 MN
N=700 MN
N=600 MN
N=300 MN
N=1200 MN
N=1000 MN
N=700 MN
N=600 MN
N=300 MN
Moment-Rotation Relationships
Moment[NMm]
Rotation [rad]
Ur[m]
Time [s] Ux [m]
1500
1000
500
0
-500
-1000
-1500
-1,0 -0,8 -0,6 -0,4 -0,2 0,0 0,2 0,4 0,6 0,8 1,0
35000
30000
25000
20000
15000
10000
5000
0
0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 0.005
0 5 10 15 20 25 30 35
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
Uy[m]
–0.40 –0.35 –0.30 –0.25 –0.20 –0.15 –0.10 –0.05 0.00 0.05 0.10
0.15
0.10
0.05
0.00
–0.05
–0.10
–0.15
Residual:
24.6 cm
Structural Engineering International 1/2005 Structures Worldwide 25
can be adjusted subsequently to an ac-
ceptable geometry by re-tensioning the
stay cables.
Behaviour of Structure
Because the stability of the fully sus-
pended multi cable-stayed span deck is
secured by the stiffness of the pylons,
these were the most critical part of the
Structure. The stiffness is achieved by
having the four legs converge at mid
height of the anchorage zone. The dy-
namic analyses showed that the pylons
and shortest cable-stays are indeed
heavily loaded during the earthquake
event. Clearly, from this point of view,
there is a contradiction between what
is required for the normal operation of
the bridge and the demand when a se-
vere earthquake occurs. Indeed, the
pylons are too stiff and the shortest ca-
bles as designed for serviceability are
not flexible enough.
Dynamic calculations have shown that
the extreme vibrations generate vari-
ous crack patterns, distributed along
the legs, due to both bending and ten-
sion (Fig. 10). On the one hand, it
could be observed that this cracking is
favourable as it generates the neces-
sary flexibility of the legs without lead-
ing to unacceptable strains in the ma-
terials (i.e. unacceptable damage). On
the other hand, it was not an easy task
to get a global view of the behaviour of
the pylon as the information produced
by a sophisticated analysis is too volu-
minous. With time steps of 0,02 s – i.e.
2500 steps for a 50 second event – and
the number of cross-sections in the
model of one pylon leg being 13 – this
means that there would be 130000
configurations of reinforced concrete
cross-sections to be checked for each
pylon in order to evaluate the global
behaviour of the structure at any time.
To evaluate this vast quantity of infor-
mation, it was decided to check, for the
duration of the earthquake, that the
strains in the materials (concrete and
steel) in each cross-section do not ex-
ceed the acceptable limits that guaran-
tee a controlled damage of the pylons.
The general consistency of these so-
phisticated calculations can be verified
for time history peak values of these pa-
rameters by checking the correspon-
ding deflection shapes of the legs, axial
shear forces and bending moments
generated in each cross-section.
Push-Over Analyses of Pylons
Under these conditions, it made sense
to carry out a push-over analysis of the
pylons to evaluate their global behav-
iour and compare their capacity to the
demand, in terms of displacements, dur-
ing the extreme seismic event. It
should be observed that such a push-
over analysis is common-place nowa-
days. Moreover, this analysis is ex-
tremely simple for a tall pier of a
bridge which behaves as a single de-
gree of freedom system and is there-
fore loaded by a shear force acting at
the level of the centre of gravity of the
bridge deck. It is no longer simple
when the pier is a pylon group made
up of four legs converging in a zone
where a large number of cables are
generating many forces at various lev-
els. In this case, one way of performing
such a push-over analysis is to repro-
duce the state of equilibrium at a stage
of the dynamic analysis which can be
considered as the most unfavourable
situation during the 50 second event –
i.e. when forces, bending moments and
displacements are the most severe.
This approach allowed assessing the
effect of the displacement demand on
a pylon as well as its displacement ca-
pacity as estimated from the 3D dy-
namic analysis.
In a static analysis on an exact model
of the pylon,inertial forces coming from
the deck through the cables and from
the pylon concrete mass acceleration
were gradually increased by a magnifi-
cation factor while gravity or initially ap-
plied forces (permanent loads) were not.
The diagram showing the displacement
D at the top of the pylon legs versus
the magnification factor A allowed a
clear differentiation of the various steps
characterising the behaviour of a whole
pylon group (Fig. 11). As the displace-
ment is mainly diagonal, these steps
are as follows:
– Step 1 (0 < A < 0,4) – Elastic behav-
iour 0 < D < 0,10 m
– Step 2 (0,4 < A < 1,2) – Axial crack-
ing in the tension leg, hinges forming
at the top of this leg then at the top of
the middle legs (0,10 m < D < 0,45 m)
– Step 3 (1,2 < A < 1,4) – Yielding of
steel in the tension leg (0,45 m < D
< 0,60 m)
– Step 4 (1,4 < A < 1,6) – Hinge form-
ing at the top of the compression leg
(0,60 m < D < 0,90 m).
Such a push-over analysis showed that
the displacement demand (D = 0,36 m
for A = 1) is far below the displace-
ment capacity of the pylon legs which
is of the order of 0,90 m at maximum
and, therefore, either that the damage
should be limited in the case of an ex-
treme event or that any deviation with
regard to the input motion should not
have any bad consequences.
Construction
The main bridge concept underwent a
spectacular evolution, which took into
account all the aspects of project costs
and was the result of the close interac-
tion between design and the study of re-
alistic construction methods.
Unusual Aspects
As already mentioned, the construc-
tion of the main bridge faced the major
difficulty of great water depth, which
reaches 65 m for central piers, and poor
geotechnical properties of the seabed.
As a result, foundation works, includ-
ing not only dredging and steel pipe
driving but also exceptional works like
the precision laying of an 8000 m2
grav-
el bed, presented a formidable chal-
lenge, requiring unusual skill and equip-
ment. To successfully complete this
task a combination of the latest tech-
nologies available in the construction of
concrete off-shore oil drilling platforms,
immersed tunnels and large cable-
stayed bridges was extensively used.
Fig. 10:Typical deflection shape of pylons
Fig. 11: Displacement at top of pylon
legs/magnification factor
2
1,8
1,6
1,4
1,2
1
0,8
0,6
0,4
0,2
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
u = 36cm
26 Structures Worldwide Structural Engineering International 1/2005
Pylon Base
Pylon bases were built in two stages
near Antirion: the footings were cast
first in a dry dock 230 m long and 100 m
wide; the conical shafts were complet-
ed later in a wet dock with sufficient
water dept.
In the dry dock two cellular pylon foot-
ings were cast at a time (Fig. 12). In fact,
two different levels in the dock provid-
ed 12 m of water for casting a leading
footing and 8 m for the next one.When
the first footing, including a leading
3,2 m lift of the tapering shaft, was
complete, the dock was flooded and the
nearly 17 m tall structure was towed a
few hundred metres to deep water. A
very original idea allowed saving much
time in the production cycle of the py-
lon bases. Before the first tow-out, the
dry dock was closed using a typical
sheet pile protection dyke, which then
had to be completely removed.
Clearly, building and removing such a
dyke again would have been extremely
time-consuming. In fact, as long as the
less advanced second footing was float-
ed forward into the deeper dock and
sunk by flooding, it was possible to use
it as a gate, providing that everything
was designed to do so. Instead of build-
ing a dyke again, temporary steel walls
around the base top slab and sheet
piles projecting from its sides could
easily seal the dock mouth, allowing it
to be de-watered.
As work resumed in the dock, the coni-
cal shaft of the leading base anchored
with chains in the wet dock was pro-
gressively cast with standard jump forms
on top of the footing. Cells in the base
were progressively flooded to sink the
structure and maintain a constant height
above water (Fig. 13). When a pylon
base was tall enough to stand a few me-
ters above water, tugs took it to its pre-
pared bed where it was ballasted and
placed at its final location. It was then
pre-loaded by filling with water, to
speed up and anticipate settlements
(between 20 and 30 cm) during pylon
shaft and capital construction, thus al-
lowing a correction for differential set-
tlements when erecting the pylon legs.
Foundations and Tension Leg
Platform
Foundation work began in October
1999 by dredging the seabed at pylon
locations, laying a 90 cm thick sand lay-
er, driving the inclusions and leaving
them projecting 1,5 m above the sand
to be finally covered by a 1,6 to 2,3 m
thick layer of rounded river gravel and
a 50 cm thick layer of crushed gravel.
Gravel was laid in parallel berms, 2 m
wide, separated by V shaped cuts about
30 cm deep to provide some flexibility
when placing the pylon bases.
All these marine works were per-
formed, step by step, from a 60 m long
and 40 m wide tensioned leg platform
anchored with adjustable chains to
movable concrete blocks. Equipment
for driving soil reinforcing tubes and
preparing the seabed was mounted on
submersible pontoons anchored to one
end of the platform with steel arms. A
movable steel tube, reaching nearly to
the sea floor, guided piling equipment
and deposited sand and gravel on the
pre-dredged bed. This equipment per-
mitted the necessary works to be per-
formed on a 14 m wide, 28 m long area.
The platform then had to be moved
from one area to the next by a barge
equipped with a dynamic positioning
system. Permanent sonar scanning of
the finished gravel bed allowed precise
checking of the achieved foundation
level from the platform and showed it
was generally within a 5 cm tolerance.
To prepare the sea bed under each py-
lon base it was necessary to place the
platform, at forty different locations,
over the course of about five months.
Upper Part of Pylons
For the remaining sections of the py-
lons, all materials, concrete, reinforce-
ment, post-tensioning and equipment
were provisioned by a support barge,
used as a fixed base, and a roll-on roll-
off barge transporting the truck mixers
and the reinforcement from the shore
to the pylons. The octagonal shafts of
the pylons were cast in place using self
climbing formworks.
The huge inverted pyramidal capitals
are key elements of the pylon struc-
tures; they have to withstand the tremen-
dous forces coming from the legs, main-
ly during a seismic event, and to trans-
fer them to the shafts. This is the rea-
son why they are heavily reinforced
and prestressed. The construction of
these components, which were cast in
place, took seven months and required
4000 m3
of concrete, 1750 t of steel re-
inforcement and 30000 m2
of external
Fig. 12: Construction of pylonbases in dry dock Fig. 13:Towing out a pylon base
Structural Engineering International 1/2005 Structures Worldwide 27
forms as well as sophisticated equip-
ment.
The construction of the pylon legs pro-
gressed step by step, in 4,8 m long sec-
tions, up to the point where they merge
to support the cable anchoring zone.
Heavy temporary bracing provided
seismic resistance during construction
(Fig. 14). The steel core of the pylon
head was made of two units placed at
their final location by a huge floating
crane able to reach a height of 170 m
above sea level.
Deck
The construction method of the com-
posite steel – concrete deck was similar
to the one successfully used on the sec-
ond Severn crossing. Deck elements,
12 m long and including the concrete
slab, were prefabricated at a pre-as-
sembly yard. They were placed in their
final location by the floating crane and
bolted to the previously assembled
segments using the balanced cantilever
erection method (Fig. 15). Only small
joints providing enough space for an
appropriate steel reinforcement over-
lapping had to be cast in place.
Conclusion
The Rion-Antirion Bridge is a major
and impressive link when compared to
other major cable-stayed bridges such
as the second Severn Bridge and even
to the Normandy Bridge. The design
and construction of this $ 750 million
project undertaken under a private
BOT (build-operate-transfer) scheme
could overcome an exceptional combi-
nation of adverse environmental condi-
tions thanks to the choice of an appro-
priate concept and seismic design phi-
losophy. The pylons are founded di-
rectly on a gravel layer placed on the
sea bed allowing them to undergo con-
trolled displacements under the most
severe earthquake and, based on an in-
novative concept, the top 20 m of soil
located under the large diameter bases
(90 m) of the pylons are reinforced by
means of steel inclusions to resist high
soil-structure interaction loads. The
2252 m long deck of the cable-stayed
bridge is continuous, fully suspended
and therefore isolated as much as pos-
sible from the worst seismic motions.
If small damage is experienced in the
pylon legs after the big seismic event,
the whole bridge will be safe and still
opened to emergency traffic if neces-
sary. Completed in August 2004, the
Rion-Antirion Bridge was opened to
traffic 4 months before the contractual
deadline.
Acknowledgements
The BOT contract has been signed by the Min-
istry of Environment and Public Works and the
concessionaire which consists of the same com-
panies as the contractor.
References
[1] TEYSSANDIER, J.P.; COMBAULT, J.;
MORAND, P. The Rion-Antirion Bridge Design
and Construction. 12th World Conference on
Earthquake Engineering. Auckland, New Zealand,
2000.
[2] PECKER, A. A Seismic Foundation Design
Process, Lessons learned from two major proj-
ects: The Vasco da Gama and the Rion-Antirion
Bridges. ACI International Conference on Seis-
mic Bridge Design and Retrofit. La Jolla, Califor-
nia, 2003.
[3] COMBAULT, J., MORAND, P., PECKER,A.
Structural Response of the Rion-Antirion Bridge.
12th World Conference on Earthquake Engineer-
ing. Auckland, New Zealand, 2000.
SEI Data Block
Public Authority:
Ministry of Environment and Public
Works,Athens, Greece
Architect:
B. Mikaelian, Paris, France
Structural Engineers:
VINCI Construction Grands Projets,
Paris, France
INGEROP, Paris, France
DOMI,Athens, Greece
Buckland and Taylor,Vancouver, Canada
DENCO,Athens, Greece
Contractor:
VINCI, Paris, France
Elliniki Technodomiki – TEV,Athens,
Greece
J & P –AVAX,Athens, Greece
Athena,Athens, Greece
Proodeftiki,Athens, Greece
Pantechniki,Athens, Greece
Concrete (m3
): 210000
Reinforcing steel (t): 57000
Structural steel (t): 28000
Stay cables (t): 3800
Total cost (EUR million): 750
Service date: August 2004
Fig. 15: Deck as per April 2004
Fig. 14: Construction of pylon legs

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  • 1. 22 Structures Worldwide Structural Engineering International 1/2005 Fig. 2: Main bridge concept – general view Fig. 1: Design spectrum pseudoacceleration[g] 1,4 1,2 1 0,8 0,6 0,4 0,2 0 0,0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 Period [s] Rion-Antirion Bridge, Greece – Concept, Design, and Construction Jacques Combault, Technical Advisor, Montesson, France; Alain Pecker, Managing Dir., Géodynamique et Structures, Bagneux, France; Jean-Paul Teyssandier, Managing Dir. , GEFYRA S.A.,Athens, Greece; Jean-Marc Tourtois, Design Manager,Vinci- Construction, Rueil-Malmaison, France Introduction The Rion Antirion crossing consists of a main bridge, 2252 m long and 27,20 m wide, and two approaches, respectively 392 m and 239 m long, one on each side of the Corinth Strait.The main bridge is located in an exceptional environment which consists of deep water (65 m), deep soil strata consisting of weak alluvium (the bedrock being probably more than 500 m below the sea bed level) and strong seismic activity with possible slow but important tectonic movements. Of course, if all these diffi- culties could have been taken into ac- count separately, there would have been no problem, but the conjunction of all these unfavourable conditions lead to unusual conceptual problems. As the seismic activity in the area is se- vere, it is clear that an earthquake will unavoidably lead to high soil structure interaction forces at any bridge sup- port location. As these high forces have to be resisted by weak layers of soil, the foundation of any support un- der more than 60 m of water was a ma- jor point of concern. Design Criteria The seismic condition is based on re- sponse spectrum at the sea bed level which corresponds to a 2000 year re- turn period (Fig. 1). The peak ground acceleration is 0,48 g and the maxi- mum spectral acceleration is equal to 1,2 g over a rather large period range. As previously mentioned the bridge also has to accommodate possible fault movements which could lead to a 2 m vertical and horizontal displacement of one part of the main bridge with regard to the other part, the pylons being si- multaneously subjected to small incli- nations due to the corresponding re- arrangement of the sea bed below the foundations.In addition,the pylons have to withstand the impact of a big tanker (180000 t) moving at a speed of 30 km/h. Main Bridge Concept Taking into account this range of pos- sible occurrences, the span length of the main bridge had to be adjusted to reduce as much as possible the number of supports in the strait. Clearly, these conditions would have favoured the de- sign of a suspension bridge but a major slope stability problem on the Antirion side excluded such a solution from the very beginning of the conceptual design stage. Instead, an exceptional cable stayed bridge (Fig. 2) made of 3 central spans 560 m in length and 2 side spans 286 m long was selected [1]. The corresponding four pylons rest on large concrete substructure foundations, 90 m in diameter, 65 m high, which dis- tribute all the forces to the soil. Below this substructure, the bearing capacity of the heterogeneous and weak soil was improved by means of inclusions, which consist of 20 mm thick steel pipes, 25 to 30 m long and 2 m in diam- eter, driven at a regular spacing of 7 or 8 m. The top of the steel pipes is cov- ered by a calibrated gravel layer which provides a transition from the struc- ture to the reinforced soil. Initially, a concrete block which acts as the base of 4 concrete legs converging at the top of the pylons and giving them the appropriate rigidity was supported by these huge foundations through oc- tagonal pylon shafts, pyramidal capitals and a sophisticated set of bearing de- vices, post-tensioned tendons and spring dampers. This was absolutely necessary since each pylon supported a symmetrical cantilever 510 m long and each cantilever was connected to the adjacent one or to the approaches by a simply supported deck girder 50 m long. Careful analyses of the behaviour of the reinforced soil and improve-
  • 2. Structural Engineering International 1/2005 Structures Worldwide 23 ments of this innovative concept led to giving up the initial static scheme of the main bridge and to adopt a much more efficient structure with a continuous py- lon (from sea bed to pylon head) and a continuous fully suspended deck isolat- ed as much as possible from the pylons. This allowed the depth of the deck and therefore also the wind effects on the bridge to be reduced. The deck is a composite steel-concrete structure, 27,20 m wide, consisting of a concrete slab, 25 to 35 cm thick, con- nected to twin longitudinal steel I- girders, 2,20 m high, braced every 4 m by transverse cross beams (Fig. 3). It is continuous over its total length of 2252 m, with expansion joints at both ends, and is fully suspended by 8 sets of 23 pairs of cables. In the longitudinal direction the deck is free to accommo- date all movements due to thermal and seismic actions and the joints are de- signed to accommodate 2,5 m displace- ments under service conditions and movements of up to 5,0 m in an ex- treme seismic event. In the transverse direction it is con- nected to each pylon with 4 hydraulic dampers of 3500 KN capacity each and a horizontal metallic strut of 10000 KN capacity. The stay cables are arranged in two in- clined planes in a semi-fan configura- tion.They are made of 43 to 73 parallel galvanised strands individually pro- tected by an HDPE sheath. Design Phase According to the previous general pres- entation of the project, it is clear that the design of the main bridge has main- ly been governed by the ability of the structure as a whole to resist the major seismic events including a possible fault movement. This means that the struc- ture had first to be designed to resist what will be the main actions during its design life (i.e. for the classical service- ability limit states and the correspond- ing ultimate limit states). Then the ca- pacity of the main components of the structure was adjusted to accommo- date the demands during the design earthquake without exceeding the ac- ceptable damage.This was the best way to get the most flexible structure and therefore the most favourable concept from a seismic point of view. Since the signing of the contract was delayed by the banks and the bridge was really an enormous undertaking, it was decided to spend about one year carrying out sophisticated parametric studies with a view to optimising the concept and the structure as well. Reinforced Soil and Foundation Concept The foundations are a typical example of a major part of a structure where the performance of the concept had to be evaluated through the capacity of the soil, to resist the soil-structure in- teraction during the earthquake event, and the ability of the structure to ac- commodate the exceptional displace- ments (generated by the ground mo- tion) with a controlled damage consid- ered as acceptable. In the case of the Rion-Antirion main bridge, the foundations of the structure consist of two separate parts (Fig. 4): – the reinforced soil, which is a clay- steel composite 3D volume – the pylon bases, which are rigid bod- ies not subject to any unusual strength problems These parts are made partially inde- pendent by the gravel layer, which was designed to transfer a range of horizon- tal forces compatible with the strength of the reinforced soil,the global stability of the structure and the acceptable per- manent displacements of the pylons. Although the foundations look like pile foundations, they do not at all be- have as such: no connection exists be- tween the inclusions and the pylon rafts. The pylon bases are therefore al- lowed to experience uplift or to slide with respect to the reinforced soil. The capacity design philosophy, introduced in foundation engineering for the eval- uation of the seismic bearing capacity of shallow foundations based on the yield design theory, was then extended to this innovative foundation concept in seismic areas [2]. Using the yield de- sign theory, through a set of appropri- ate kinematic mechanisms (Fig. 5) it was possible to derive an upper bound estimate of the global bearing capacity of the reinforced soil (Fig. 6). Fig. 3: Composite deck concept Fig. 4: Reinforced soil and foundation con- cept Fig. 5: Kinematic mechanism B F ␭B ␮ ␧Љ ␣ ␦␻ ⍀
  • 3. 24 Structures Worldwide Structural Engineering International 1/2005 For this purpose the reinforced soil was modelled as a two-dimensional contin- uum appropriately connected to beams simulating the stiff inclusions. Conse- quently, the calculations took into ac- count the contribution of the inclusions for the overall resistance of this new concept.The simplicity of such calcula- tions allowed optimizing the size and the spacing of the inclusions. A set of centrifuge tests was run to validate the concept and the theoretical approaches. Analyses of Reinforced Soil Nonlinear finite element analyses were then carried out. They lead to the con- stitutive laws for the reinforced soil, which were used in the general analy- sis of the structure (Fig. 7). All these calculations, adequately com- bined with a global dynamic analysis, demonstrated that the coupled gravel layer and soil reinforcement improved the bearing capacity of the whole foun- dation system while controlling the failure mode: – The transition provided by the gravel layer limits the maximum shear force at the interface, dissipates energy by sliding and forces the foundation “to yield” according to a mode that is compatible with an acceptable be- haviour of the structure. – The stiff inclusion reinforcement in- creases the strength capacity of the soil in order to eliminate undesirable failure modes, like rotational failure which would compromise danger- ously the global stability of the struc- ture, and dissipates an important amount of energy as was anticipated from the Force-Displacement Dia- gram (Fig. 8). Dynamic Analysis of Bridge All the previous calculations and re- sults were used to carry out detailed and carefully executed 3D dynamic analyses of the whole structure [3]. Thanks to the development of a cer- tain number of calculation tools inter- facing with a powerful commercially available computer software, the fol- lowing very important properties were taken into account: – Nonlinear hysteretic behaviour of the reinforced soil – Possible sliding of the pylon bases on the gravel beds precisely adjusted to the accompanying vertical force – Nonlinear behaviour of the rein- forced concrete of the pylon legs (in- cluding cracking and stiffening of concrete due to confinement) – Nonlinear behaviour of the cable stays – Nonlinear behaviour of the compos- ite bridge deck (including yielding of steel and cracking of the reinforced concrete slab) – Second order effects (or large dis- placements, if any). Several sets of independent artificial accelerograms conforming to the seis- mic design spectrum for the 3 compo- nents of the ground motion (the verti- cal one being scaled to 70% of the hor- izontal) were used. From these calcu- lations, the way the reinforced soil behaves and the bases slide could be carefully checked. Behaviour of Reinforced Soil The overall analysis of the Bridge, in- cluding a lumped parameter model of the reinforced soil, allowed checking the results obtained with the various software components specifically de- veloped for this bridge. The results were consistent with the assumptions. They showed that the forces and over- turning moments applied to the soil al- ways remain within the bounding sur- face.They confirmed the very good be- haviour of the fully suspended deck, which is isolated as much as possible. The relative displacement of the pylon bases with respect to the gravel layer evidenced some sliding, which never- theless is acceptable and if, for any reason, this sliding could not occur it has been checked that this is not a ma- jor point of concern. Under the most severe seismic event, the substructure of the bridge will slide (Fig. 9); the py- lon bases will rotate slightly; but all this will happen without any detrimen- tal effect on the structure of the bridge as the fully suspended and flexible deck is able to align automatically and Fig. 6: Reinforced soil interaction diagram Fig. 7: Behaviour curves of reinforced soil Fig. 9: Controlled response of structure Fig. 8: Soil horizontial force-displacement diagram Horizontal shear force at foundation level (MN) Overturningmoment(MN-m) 35000 30000 25000 20000 15000 10000 5000 0 0 100 200 300 400 500 600 700 800 W= 900 MNW= 700 MN W= 500 MN FE Analysis Results Force(MN) 900,00 800,00 700,00 600,00 500,00 400,00 300,00 200,00 100,00 0,00 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 Force-Displacement Relationships Displacement (m) N=1200 MN N=1000 MN N=700 MN N=600 MN N=300 MN N=1200 MN N=1000 MN N=700 MN N=600 MN N=300 MN Moment-Rotation Relationships Moment[NMm] Rotation [rad] Ur[m] Time [s] Ux [m] 1500 1000 500 0 -500 -1000 -1500 -1,0 -0,8 -0,6 -0,4 -0,2 0,0 0,2 0,4 0,6 0,8 1,0 35000 30000 25000 20000 15000 10000 5000 0 0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004 0.0045 0.005 0 5 10 15 20 25 30 35 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 Uy[m] –0.40 –0.35 –0.30 –0.25 –0.20 –0.15 –0.10 –0.05 0.00 0.05 0.10 0.15 0.10 0.05 0.00 –0.05 –0.10 –0.15 Residual: 24.6 cm
  • 4. Structural Engineering International 1/2005 Structures Worldwide 25 can be adjusted subsequently to an ac- ceptable geometry by re-tensioning the stay cables. Behaviour of Structure Because the stability of the fully sus- pended multi cable-stayed span deck is secured by the stiffness of the pylons, these were the most critical part of the Structure. The stiffness is achieved by having the four legs converge at mid height of the anchorage zone. The dy- namic analyses showed that the pylons and shortest cable-stays are indeed heavily loaded during the earthquake event. Clearly, from this point of view, there is a contradiction between what is required for the normal operation of the bridge and the demand when a se- vere earthquake occurs. Indeed, the pylons are too stiff and the shortest ca- bles as designed for serviceability are not flexible enough. Dynamic calculations have shown that the extreme vibrations generate vari- ous crack patterns, distributed along the legs, due to both bending and ten- sion (Fig. 10). On the one hand, it could be observed that this cracking is favourable as it generates the neces- sary flexibility of the legs without lead- ing to unacceptable strains in the ma- terials (i.e. unacceptable damage). On the other hand, it was not an easy task to get a global view of the behaviour of the pylon as the information produced by a sophisticated analysis is too volu- minous. With time steps of 0,02 s – i.e. 2500 steps for a 50 second event – and the number of cross-sections in the model of one pylon leg being 13 – this means that there would be 130000 configurations of reinforced concrete cross-sections to be checked for each pylon in order to evaluate the global behaviour of the structure at any time. To evaluate this vast quantity of infor- mation, it was decided to check, for the duration of the earthquake, that the strains in the materials (concrete and steel) in each cross-section do not ex- ceed the acceptable limits that guaran- tee a controlled damage of the pylons. The general consistency of these so- phisticated calculations can be verified for time history peak values of these pa- rameters by checking the correspon- ding deflection shapes of the legs, axial shear forces and bending moments generated in each cross-section. Push-Over Analyses of Pylons Under these conditions, it made sense to carry out a push-over analysis of the pylons to evaluate their global behav- iour and compare their capacity to the demand, in terms of displacements, dur- ing the extreme seismic event. It should be observed that such a push- over analysis is common-place nowa- days. Moreover, this analysis is ex- tremely simple for a tall pier of a bridge which behaves as a single de- gree of freedom system and is there- fore loaded by a shear force acting at the level of the centre of gravity of the bridge deck. It is no longer simple when the pier is a pylon group made up of four legs converging in a zone where a large number of cables are generating many forces at various lev- els. In this case, one way of performing such a push-over analysis is to repro- duce the state of equilibrium at a stage of the dynamic analysis which can be considered as the most unfavourable situation during the 50 second event – i.e. when forces, bending moments and displacements are the most severe. This approach allowed assessing the effect of the displacement demand on a pylon as well as its displacement ca- pacity as estimated from the 3D dy- namic analysis. In a static analysis on an exact model of the pylon,inertial forces coming from the deck through the cables and from the pylon concrete mass acceleration were gradually increased by a magnifi- cation factor while gravity or initially ap- plied forces (permanent loads) were not. The diagram showing the displacement D at the top of the pylon legs versus the magnification factor A allowed a clear differentiation of the various steps characterising the behaviour of a whole pylon group (Fig. 11). As the displace- ment is mainly diagonal, these steps are as follows: – Step 1 (0 < A < 0,4) – Elastic behav- iour 0 < D < 0,10 m – Step 2 (0,4 < A < 1,2) – Axial crack- ing in the tension leg, hinges forming at the top of this leg then at the top of the middle legs (0,10 m < D < 0,45 m) – Step 3 (1,2 < A < 1,4) – Yielding of steel in the tension leg (0,45 m < D < 0,60 m) – Step 4 (1,4 < A < 1,6) – Hinge form- ing at the top of the compression leg (0,60 m < D < 0,90 m). Such a push-over analysis showed that the displacement demand (D = 0,36 m for A = 1) is far below the displace- ment capacity of the pylon legs which is of the order of 0,90 m at maximum and, therefore, either that the damage should be limited in the case of an ex- treme event or that any deviation with regard to the input motion should not have any bad consequences. Construction The main bridge concept underwent a spectacular evolution, which took into account all the aspects of project costs and was the result of the close interac- tion between design and the study of re- alistic construction methods. Unusual Aspects As already mentioned, the construc- tion of the main bridge faced the major difficulty of great water depth, which reaches 65 m for central piers, and poor geotechnical properties of the seabed. As a result, foundation works, includ- ing not only dredging and steel pipe driving but also exceptional works like the precision laying of an 8000 m2 grav- el bed, presented a formidable chal- lenge, requiring unusual skill and equip- ment. To successfully complete this task a combination of the latest tech- nologies available in the construction of concrete off-shore oil drilling platforms, immersed tunnels and large cable- stayed bridges was extensively used. Fig. 10:Typical deflection shape of pylons Fig. 11: Displacement at top of pylon legs/magnification factor 2 1,8 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 0 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 u = 36cm
  • 5. 26 Structures Worldwide Structural Engineering International 1/2005 Pylon Base Pylon bases were built in two stages near Antirion: the footings were cast first in a dry dock 230 m long and 100 m wide; the conical shafts were complet- ed later in a wet dock with sufficient water dept. In the dry dock two cellular pylon foot- ings were cast at a time (Fig. 12). In fact, two different levels in the dock provid- ed 12 m of water for casting a leading footing and 8 m for the next one.When the first footing, including a leading 3,2 m lift of the tapering shaft, was complete, the dock was flooded and the nearly 17 m tall structure was towed a few hundred metres to deep water. A very original idea allowed saving much time in the production cycle of the py- lon bases. Before the first tow-out, the dry dock was closed using a typical sheet pile protection dyke, which then had to be completely removed. Clearly, building and removing such a dyke again would have been extremely time-consuming. In fact, as long as the less advanced second footing was float- ed forward into the deeper dock and sunk by flooding, it was possible to use it as a gate, providing that everything was designed to do so. Instead of build- ing a dyke again, temporary steel walls around the base top slab and sheet piles projecting from its sides could easily seal the dock mouth, allowing it to be de-watered. As work resumed in the dock, the coni- cal shaft of the leading base anchored with chains in the wet dock was pro- gressively cast with standard jump forms on top of the footing. Cells in the base were progressively flooded to sink the structure and maintain a constant height above water (Fig. 13). When a pylon base was tall enough to stand a few me- ters above water, tugs took it to its pre- pared bed where it was ballasted and placed at its final location. It was then pre-loaded by filling with water, to speed up and anticipate settlements (between 20 and 30 cm) during pylon shaft and capital construction, thus al- lowing a correction for differential set- tlements when erecting the pylon legs. Foundations and Tension Leg Platform Foundation work began in October 1999 by dredging the seabed at pylon locations, laying a 90 cm thick sand lay- er, driving the inclusions and leaving them projecting 1,5 m above the sand to be finally covered by a 1,6 to 2,3 m thick layer of rounded river gravel and a 50 cm thick layer of crushed gravel. Gravel was laid in parallel berms, 2 m wide, separated by V shaped cuts about 30 cm deep to provide some flexibility when placing the pylon bases. All these marine works were per- formed, step by step, from a 60 m long and 40 m wide tensioned leg platform anchored with adjustable chains to movable concrete blocks. Equipment for driving soil reinforcing tubes and preparing the seabed was mounted on submersible pontoons anchored to one end of the platform with steel arms. A movable steel tube, reaching nearly to the sea floor, guided piling equipment and deposited sand and gravel on the pre-dredged bed. This equipment per- mitted the necessary works to be per- formed on a 14 m wide, 28 m long area. The platform then had to be moved from one area to the next by a barge equipped with a dynamic positioning system. Permanent sonar scanning of the finished gravel bed allowed precise checking of the achieved foundation level from the platform and showed it was generally within a 5 cm tolerance. To prepare the sea bed under each py- lon base it was necessary to place the platform, at forty different locations, over the course of about five months. Upper Part of Pylons For the remaining sections of the py- lons, all materials, concrete, reinforce- ment, post-tensioning and equipment were provisioned by a support barge, used as a fixed base, and a roll-on roll- off barge transporting the truck mixers and the reinforcement from the shore to the pylons. The octagonal shafts of the pylons were cast in place using self climbing formworks. The huge inverted pyramidal capitals are key elements of the pylon struc- tures; they have to withstand the tremen- dous forces coming from the legs, main- ly during a seismic event, and to trans- fer them to the shafts. This is the rea- son why they are heavily reinforced and prestressed. The construction of these components, which were cast in place, took seven months and required 4000 m3 of concrete, 1750 t of steel re- inforcement and 30000 m2 of external Fig. 12: Construction of pylonbases in dry dock Fig. 13:Towing out a pylon base
  • 6. Structural Engineering International 1/2005 Structures Worldwide 27 forms as well as sophisticated equip- ment. The construction of the pylon legs pro- gressed step by step, in 4,8 m long sec- tions, up to the point where they merge to support the cable anchoring zone. Heavy temporary bracing provided seismic resistance during construction (Fig. 14). The steel core of the pylon head was made of two units placed at their final location by a huge floating crane able to reach a height of 170 m above sea level. Deck The construction method of the com- posite steel – concrete deck was similar to the one successfully used on the sec- ond Severn crossing. Deck elements, 12 m long and including the concrete slab, were prefabricated at a pre-as- sembly yard. They were placed in their final location by the floating crane and bolted to the previously assembled segments using the balanced cantilever erection method (Fig. 15). Only small joints providing enough space for an appropriate steel reinforcement over- lapping had to be cast in place. Conclusion The Rion-Antirion Bridge is a major and impressive link when compared to other major cable-stayed bridges such as the second Severn Bridge and even to the Normandy Bridge. The design and construction of this $ 750 million project undertaken under a private BOT (build-operate-transfer) scheme could overcome an exceptional combi- nation of adverse environmental condi- tions thanks to the choice of an appro- priate concept and seismic design phi- losophy. The pylons are founded di- rectly on a gravel layer placed on the sea bed allowing them to undergo con- trolled displacements under the most severe earthquake and, based on an in- novative concept, the top 20 m of soil located under the large diameter bases (90 m) of the pylons are reinforced by means of steel inclusions to resist high soil-structure interaction loads. The 2252 m long deck of the cable-stayed bridge is continuous, fully suspended and therefore isolated as much as pos- sible from the worst seismic motions. If small damage is experienced in the pylon legs after the big seismic event, the whole bridge will be safe and still opened to emergency traffic if neces- sary. Completed in August 2004, the Rion-Antirion Bridge was opened to traffic 4 months before the contractual deadline. Acknowledgements The BOT contract has been signed by the Min- istry of Environment and Public Works and the concessionaire which consists of the same com- panies as the contractor. References [1] TEYSSANDIER, J.P.; COMBAULT, J.; MORAND, P. The Rion-Antirion Bridge Design and Construction. 12th World Conference on Earthquake Engineering. Auckland, New Zealand, 2000. [2] PECKER, A. A Seismic Foundation Design Process, Lessons learned from two major proj- ects: The Vasco da Gama and the Rion-Antirion Bridges. ACI International Conference on Seis- mic Bridge Design and Retrofit. La Jolla, Califor- nia, 2003. [3] COMBAULT, J., MORAND, P., PECKER,A. Structural Response of the Rion-Antirion Bridge. 12th World Conference on Earthquake Engineer- ing. Auckland, New Zealand, 2000. SEI Data Block Public Authority: Ministry of Environment and Public Works,Athens, Greece Architect: B. Mikaelian, Paris, France Structural Engineers: VINCI Construction Grands Projets, Paris, France INGEROP, Paris, France DOMI,Athens, Greece Buckland and Taylor,Vancouver, Canada DENCO,Athens, Greece Contractor: VINCI, Paris, France Elliniki Technodomiki – TEV,Athens, Greece J & P –AVAX,Athens, Greece Athena,Athens, Greece Proodeftiki,Athens, Greece Pantechniki,Athens, Greece Concrete (m3 ): 210000 Reinforcing steel (t): 57000 Structural steel (t): 28000 Stay cables (t): 3800 Total cost (EUR million): 750 Service date: August 2004 Fig. 15: Deck as per April 2004 Fig. 14: Construction of pylon legs