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W E L C O M E
PRESENTATION FROM
BATOOL GHARAIBEH
Operations Management
(Arab World Edition)
First Published
2013
Jay Heizer, Paul Render, Zu’bi AL Zu’bi
Ch 2
The Global Environment & Operations
Strategy
Define mission
& strategy
Identify & explain
three
Strategic
approaches to
Competitive
advantage
LO
3
Identify & define
the ten
Decisions of
operation
management
Understand the
significance of key
success factors and
core competencies
LO
5
Identify and
explain four global
Operations
strategy options
LO
4
LO
2
LO
1
Learning Objectives
A global view of operations
Huge opportunities to extend operation to other
area of the world
Companies have benefited from advances in
technology and cheap communication to lunch
operation to different parts of the world for
Example :
Almarai ( invest in storage and delivery system-
gulf cooperation council GCC)
Free trade zone ( dubai CNN,BBC, AL Arabiya)
How to achieve globalization???
Next…
1 Reduce cost
Foreign locations with lower wages can help lower both direct and indirect costs
Trade agreements can lower tariffs
•World Trade Organization (WTO),
•North American Free Trade Agreement (NAFTA),APEC, SEATO, MERCOSUR,CAFT,/European Union (EU)
2 Improve the supply
chain
Locating facilities closer
to unique resources
Eg .Gulf region in petroleum
industry
3 Provide better goods
and services
Goods & services can be objective &
measurable (number of time delivery)
or less measurable as (sensitivity to culture)
Responds quickly to changes in
customers’ requirements
4 Understand market
Interacting with foreign
customers, suppliers,
competition can lead to new
opportunities
5 Learn to improve
operations
Remain open to the free flow of ideas
Understand differences between how
business is handled in other countries
International operations can improve
response time and customer service
6 Attract and retain global talent
 Offer better employment opportunities
• Better growth opportunities and insulation against unemployment
• Relocate unneeded personnel to more prosperous
Cultural and ethical issues
▶ Cultures can be quite different
▶ Attitudes can be quite different towards
Wasta ,Child labor,Environment,
Then managers some times don’t know how to respond
when operations in different culture, what acceptable in country its not
acceptable or illegal in another
So its important to have international laws and agreements
to provide standard guidelines for managers to enable them to make
ethical decisions
*
Mission
Purpose or rationale for an organization’s
existence .
what it will provide to society? Fig2.1 p 30
1 ones mission is decided each functional
area determines its supporting mission to
firm’s over all mission
2 supporting missions are established for the
OM function.
(back to page 31 figure 2.2)
Strategy
How an organization expects to achieve its
missions and goals and its the organization’
action plan .
These strategies exploit opportunities
& strengths and neutralize threat avoid
weakness .
Firms achieve mission in three conceptual
ways:
1- differentiation 2- cost leadership 3-
responses
operation manager called on to deliver
1 better or different goods services 2 cheaper
3 more responsive .
Operation manager translate these strategic
concept into tangible tasks to become
accomplished
Developing Mission & Strategy
Sample Missions
Sample Company Mission
To manufacture and service an innovative, growing, and profitable worldwide
microwave communications business that exceeds our customers’ expectations.
Sample Operations Management Mission
To produce products consistent with the company’s mission as the worldwide
low-cost manufacturer.
Figure 2.2
Sample Missions
Sample OM Department Missions
Product design To design and produce products and services with
outstanding quality and inherent customer value.
Quality management To attain the exceptional value that is consistent with our
company mission and marketing objectives by close
attention to design, procurement, production, and field
service operations
Process design To determine, design, and produce the production process
and equipment that will be compatible with low-cost
product, high quality, and good quality of work life at
economical cost.
Figure 2.2
Sample Missions
Sample OM Department Missions
Location To locate, design, and build efficient and economical
facilities that will yield high value to the company, its
employees, and the community.
Layout design To achieve, through skill, imagination, and resourcefulness
in layout and work methods, production effectiveness and
efficiency while supporting a high quality of work life.
Human resources To provide a good quality of work life, with well-designed,
safe, rewarding jobs, stable employment, and equitable pay,
in exchange for outstanding individual contribution from
employees at all levels.
Figure 2.2
Sample Missions
Sample OM Department Missions
Supply-chain
management
To collaborate with suppliers to develop innovative
products from stable, effective, and efficient sources of
supply.
Inventory To achieve low investment in inventory consistent with high
customer service levels and high facility utilization.
Scheduling To achieve high levels of throughput and timely customer
delivery through effective scheduling.
Maintenance To achieve high utilization of facilities and equipment by
effective preventive maintenance and prompt repair of
facilities and equipment.
Figure 2.2
Achieving competitive
advantage through
operation
Competing on Differentiation
Uniqueness can go beyond both the physical
characteristics and service attributes to encompass
everything that impacts customer’s perception of value
Experience differentiation (five senses / emotion / feels/
thought)
► Ferrari world Abu Dhabi
► Walt Disney Magic Kingdom – experience differentiation
► Hard Rock Cafe – dining experience
Competing on Cost
Provide the maximum value as perceived by customer.
Does not imply low quality.
► Petra Engineering Industries Co
► Walmart – small overhead, shrinkage, and distribution costs
► Franz Colruyt – no bags, no bright lights, no music, and doors
on freezers
Competing on Response
▶ Flexibility is matching market changes in design innovation
and volumes
▶ A way of life at Hewlett-Packard
▶ Reliability is meeting schedules
▶ German machine industry
▶ Timeliness is quickness
in design, production,
and delivery
▶ Johnson Electric,
Pizza Hut, Motorola
OM’s Contribution to Strategy
Product
Quality
Process
Location
Layout
Human
resource
Supply chain
Inventory
Scheduling
Maintenance
DIFFERENTIATION:
Innovative design Safeskin’s innovative gloves
Broad product line Fidelity Security’s mutual funds
After-sales service Caterpillar’s heavy equipment service
Experience Hard Rock Café’s dining experience
COST LEADERSHIP:
Low overhead Franz-Colruyt’s warehouse-type stores
Effective capacity Southwest Airline’s
use aircraft utilization
Inventory Walmart’s sophisticated
management distribution system
RESPONSE:
Flexibility Hewlett-Packard’s response to volatile world market
Reliability FedEx’s “absolutely, positively, on time”
Quickness Pizza Hut’s 5-minute guarantee
at lunchtime
Figure 2.3
10 Operations Competitive
Decisions Strategy Example Advantage
Response
(faster)
Cost leadership
(cheaper)
Differentiation
(better)
1. Goods and services
design
•Defines what is required of
operations
•Product design determines
quality, sustainability and
human resources
2. quality
•Determine the customer’s quality
expectations
•Establish policies and procedures
to identify and achieve that
quality
3. Process and
capacity design
•How is a good or service
produced?
•Commits management to
specific technology, quality,
resources, and investment.
4. Location selection
• Nearness to customers,
suppliers, and talent.
• Determine ultimate
success.
Ten Strategic OM
Decisions
5. Layout design
•Integrate capacity needs,
personnel levels,
technology, and inventory
•Determine the efficient
flow of materials, people,
and information.
7. Supply-chain
management
•Determine what is to be
made and purchased, from
whom, and under what
conditions (quality, delivery,
innovation)
•Mutual trust between buyer
and supplier
8. Inventory
management
•Optimize considering
customer satisfaction,
supplier capability, and
production schedules.
Ten Strategic OM
Decisions cont..
6. Human resources and
job design
•Integral and expensive part of the
total system design.
•Recruit, motivate, and retain
personnel with the required talent
9. Scheduling
•Develop feasible and
efficient schedules of
production
•Determine facilitate e &
control the HR and demands
10. Maintenance
•Maintain a reliable and
stable system.
Ten Strategic OM
Decisions cont..
Example
Implementing Strategic Decisions
TABLE 2.2 Operations Strategies of Two Drug Companies
COMPETITIVE
ADVANTAGE
BRAND NAME DRUGS, INC. GENERIC DRUGS CORP.
PRODUCT DIFFERENTIATION
STRATEGY
LOW COST STRATEGY
Product
selection and
design
Heavy R&D investment; extensive
labs; focus on development in a
broad range of drug categories
Low R&D investment; focus on
development of generic drugs
Quality Quality is major priority, standards
exceed regulatory requirements
Meets regulatory requirements on a
country-by-country basis, as
necessary
Process Product and modular production
process; tries to have long product
runs in specialized facilities; builds
capacity ahead of demand
Process focused; general production
processes; “job shop” approach,
short-run production; focus on high
utilization
Location Still located in city where it was
founded
Recently moved to low-tax, low-labor-
cost environment
Implementing Strategic Decisions
TABLE 2.2 Operations Strategies of Two Drug Companies
COMPETITIVE
ADVANTAGE
BRAND NAME DRUGS, INC. GENERIC DRUGS CORP.
PRODUCT DIFFERENTIATION
STRATEGY
LOW COST STRATEGY
Layout Layout supports automated product-
focused production
Layout supports process-focused “job
shop” practices
Human
resources
Hire the best; nationwide searches Very experienced top executives provide
direction; other personnel paid below
industry average
Supply chain Long-term supplier relationships Tends to purchase competitively to find
bargains
Inventory Maintains high finished goods inventory
primarily to ensure all demands are met
Process focus drives up work-in-process
inventory; finished goods inventory tends
to be low
Scheduling Centralized production planning Many short-run products complicate
scheduling
Maintenance Highly trained staff; extensive parts
inventory
Highly trained staff to meet changing
demands
Issues In Operations Strategy
▶ Resources view
▶ Value-chain analysis
▶ Porter’s Five Forces model
▶ Operating in a system with many external factors
▶ Constant change
Strategy
Analysis
SWOT Analysis
Internal Strengths
Internal Weaknesses
External Opportunities
External Threats
Mission
Risks of Outsourcing
TABLE 2.2 Potential Advantages and Disadvantages of Outsourcing
ADVANTAGES DISADVANTAGES
Cost savings Increased logistics and inventory costs
Gaining outside expertise Loss of control (quality, delivery, etc.)
Improving operations and service Potential creation of future competition
Maintaining a focus on core competencies Negative impact on employees
Accessing outside technology Risks may not manifest themselves for years
Product Life Cycle
Best period to increase market
share
R&D engineering is critical
Practical to change price or
quality image
Strengthen niche
Poor time to change image,
price, or quality
Competitive costs become
critical
Defend market position
Cost control critical
Introduction Growth Maturity Decline
CompanyStrategy/Issues
Figure 2.5
Internet search engines
Sales
Drive-through restaurants
DVDs
Analog TVs
Boeing 787
Electric vehicles
iPods
3-D game players
3D printers
Xbox 360
Product Life Cycle
Product design and
development critical
Frequent product and process
design changes
Short production runs
High production costs
Limited models
Attention to quality
Introduction Growth Maturity Decline
OMStrategy/Issues
Forecasting critical
Product and process reliability
Competitive product
improvements and options
Increase capacity
Shift toward product focus
Enhance distribution
Standardization
Fewer product changes, more
minor changes
Optimum capacity
Increasing stability of process
Long production runs
Product improvement and cost
cutting
Little product
differentiation
Cost minimization
Overcapacity in the
industry
Prune line to eliminate
items not returning good
margin
Reduce capacity
Figure 2.5
Strategy Development and Implementation
▶ Identify key success factors
▶ Integrate OM with other activities
▶ Build and staff the organization
The operations manager’s job is to implement an OM strategy, provide
competitive advantage, and increase productivity
Strategy Development Process
Determine the Corporate Mission
State the reason for the firm’s existence and identify the value it wishes to create.
Form a Strategy
Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery,
dependability, after-sale service, broad product lines.
Analyze the Environment
Identify the strengths, weaknesses, opportunities, and threats. Understand the environment, customers,
industry, and competitors.
Figure 2.6
Key Success Factors
Production/Operations
Figure 2.7
Marketing
Service
Distribution
Promotion
Channels of distribution
Product positioning
(image, functions)
Finance/Accounting
Leverage
Cost of capital
Working capital
Receivables
Payables
Financial control
Lines of credit
10 OM Decisions Sample Options Chapter
Product
Quality
Process
Location
Layout
Human resource
Supply chain
Inventory
Schedule
Maintenance
Customized, or standardized; sustainability
Define customer expectations and how to achieve them
Facility size, technology, capacity, automation
Near supplier or near customer
Work cells or assembly line
Specialized or enriched jobs
Single or multiple suppliers
When to reorder, how much to keep on hand
Stable or fluctuating production rate
Repair as required or preventive maintenance
5, S5
6, S6
7, S7
8
9
10
11, S11
12, 14, 16
13, 15
17
Support a Core Competence and Implement Strategy by
Identifying and Executing the Key Success Factors in the Functional Areas
Courteous, but Limited
Passenger Service
Standardized Fleet of
Boeing 737 Aircraft
Competitive Advantage:
Low Cost
Lean, Productive
Employees
Short Haul, Point-to-Point Routes,
Often to Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Figure 2.8
Activity Mapping at
Southwest Airlines
Activity Mapping at
Southwest Airlines
Courteous, but Limited
Passenger Service
Standardized Fleet of
Boeing 737 Aircraft
Competitive Advantage:
Low Cost
Lean, Productive
Employees
Short Haul, Point-to-Point Routes,
Often to Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Automated ticketing machines
No seat assignments
No baggage transfers
No meals (peanuts)
Figure 2..7
Activity Mapping at
Southwest Airlines
Courteous, but Limited
Passenger Service
Standardized Fleet of
Boeing 737 Aircraft
Competitive Advantage:
Low Cost
Lean, Productive
Employees
Short Haul, Point-to-Point Routes,
Often to Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
No meals (peanuts)
Lower gate costs at secondary airports
High number of flights reduces employee idle time
between flights
Figure 2.7
Activity Mapping at
Southwest Airlines
Courteous, but Limited
Passenger Service
Standardized Fleet of
Boeing 737 Aircraft
Competitive Advantage:
Low Cost
Lean, Productive
Employees
Short Haul, Point-to-Point Routes,
Often to Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
High number of flights reduces employee idle time
between flights
Saturate a city with flights, lowering administrative costs
(advertising, HR, etc.) per passenger for that city
Pilot training required on only one type of aircraft
Reduced maintenance inventory required because of only
one type of aircraft
Figure 2.7
Activity Mapping at
Southwest Airlines
Courteous, but Limited
Passenger Service
Standardized Fleet of
Boeing 737 Aircraft
Competitive Advantage:
Low Cost
Lean, Productive
Employees
Short Haul, Point-to-Point Routes,
Often to Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Pilot training required on only one type of aircraft
Reduced maintenance inventory required because of only
one type of aircraft
Excellent supplier relations with Boeing has aided financing
Figure 2.7
Activity Mapping at
Southwest Airlines
Courteous, but Limited
Passenger Service
Standardized Fleet of
Boeing 737 Aircraft
Competitive Advantage:
Low Cost
Lean, Productive
Employees
Short Haul, Point-to-Point Routes,
Often to Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Reduced maintenance inventory required because of only
one type of aircraft
Flexible employees and standard planes aid scheduling
Maintenance personnel trained only one type of aircraft
20-minute gate turnarounds
Flexible union contracts
Figure 2.8
Activity Mapping at
Southwest Airlines
Courteous, but Limited
Passenger Service
Standardized Fleet of
Boeing 737 Aircraft
Competitive Advantage:
Low Cost
Lean, Productive
Employees
Short Haul, Point-to-Point Routes,
Often to Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Automated ticketing machines
Empowered employees
High employee compensation
Hire for attitude, then train
High level of stock ownership
High number of flights reduces employee idle time
between flights
Figure 2.8
• Import/export or license
existing product
International
strategy
(eg, Harley-Davidson
U.S. Steel)
Global Operations Strategy Options
• Standardize product
• Economies of scale
• Cross-cultural learning
Global strategy
(eg, Caterpillar
Texas Instruments
Otis Elevator)
CostReduction
High
Low
HighLow
Local Responsiveness
(Quick Response and/or Differentiation)
Figure 2.8
• Use existing domestic model
globally
• Franchise, joint ventures,
subsidiaries
Multidomestic
strategy
(eg, Heinz, McDonald’s
The Body Shop
Hard Rock Cafe)
Transnational
strategy
(eg, Coca-Cola, Nestlé)
• Move material, people, ideas
across national boundaries
• Economies of scale
• Cross-cultural learning
T H A N K S F O R W A T C H I
N G
Batool Gharaibeh

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the global environment and operations strategy Operation management

  • 1. W E L C O M E PRESENTATION FROM BATOOL GHARAIBEH
  • 2. Operations Management (Arab World Edition) First Published 2013 Jay Heizer, Paul Render, Zu’bi AL Zu’bi Ch 2 The Global Environment & Operations Strategy
  • 3. Define mission & strategy Identify & explain three Strategic approaches to Competitive advantage LO 3 Identify & define the ten Decisions of operation management Understand the significance of key success factors and core competencies LO 5 Identify and explain four global Operations strategy options LO 4 LO 2 LO 1 Learning Objectives
  • 4. A global view of operations Huge opportunities to extend operation to other area of the world Companies have benefited from advances in technology and cheap communication to lunch operation to different parts of the world for Example : Almarai ( invest in storage and delivery system- gulf cooperation council GCC) Free trade zone ( dubai CNN,BBC, AL Arabiya) How to achieve globalization??? Next…
  • 5. 1 Reduce cost Foreign locations with lower wages can help lower both direct and indirect costs Trade agreements can lower tariffs •World Trade Organization (WTO), •North American Free Trade Agreement (NAFTA),APEC, SEATO, MERCOSUR,CAFT,/European Union (EU) 2 Improve the supply chain Locating facilities closer to unique resources Eg .Gulf region in petroleum industry 3 Provide better goods and services Goods & services can be objective & measurable (number of time delivery) or less measurable as (sensitivity to culture) Responds quickly to changes in customers’ requirements 4 Understand market Interacting with foreign customers, suppliers, competition can lead to new opportunities 5 Learn to improve operations Remain open to the free flow of ideas Understand differences between how business is handled in other countries International operations can improve response time and customer service 6 Attract and retain global talent  Offer better employment opportunities • Better growth opportunities and insulation against unemployment • Relocate unneeded personnel to more prosperous
  • 6. Cultural and ethical issues ▶ Cultures can be quite different ▶ Attitudes can be quite different towards Wasta ,Child labor,Environment, Then managers some times don’t know how to respond when operations in different culture, what acceptable in country its not acceptable or illegal in another So its important to have international laws and agreements to provide standard guidelines for managers to enable them to make ethical decisions *
  • 7. Mission Purpose or rationale for an organization’s existence . what it will provide to society? Fig2.1 p 30 1 ones mission is decided each functional area determines its supporting mission to firm’s over all mission 2 supporting missions are established for the OM function. (back to page 31 figure 2.2) Strategy How an organization expects to achieve its missions and goals and its the organization’ action plan . These strategies exploit opportunities & strengths and neutralize threat avoid weakness . Firms achieve mission in three conceptual ways: 1- differentiation 2- cost leadership 3- responses operation manager called on to deliver 1 better or different goods services 2 cheaper 3 more responsive . Operation manager translate these strategic concept into tangible tasks to become accomplished Developing Mission & Strategy
  • 8. Sample Missions Sample Company Mission To manufacture and service an innovative, growing, and profitable worldwide microwave communications business that exceeds our customers’ expectations. Sample Operations Management Mission To produce products consistent with the company’s mission as the worldwide low-cost manufacturer. Figure 2.2
  • 9. Sample Missions Sample OM Department Missions Product design To design and produce products and services with outstanding quality and inherent customer value. Quality management To attain the exceptional value that is consistent with our company mission and marketing objectives by close attention to design, procurement, production, and field service operations Process design To determine, design, and produce the production process and equipment that will be compatible with low-cost product, high quality, and good quality of work life at economical cost. Figure 2.2
  • 10. Sample Missions Sample OM Department Missions Location To locate, design, and build efficient and economical facilities that will yield high value to the company, its employees, and the community. Layout design To achieve, through skill, imagination, and resourcefulness in layout and work methods, production effectiveness and efficiency while supporting a high quality of work life. Human resources To provide a good quality of work life, with well-designed, safe, rewarding jobs, stable employment, and equitable pay, in exchange for outstanding individual contribution from employees at all levels. Figure 2.2
  • 11. Sample Missions Sample OM Department Missions Supply-chain management To collaborate with suppliers to develop innovative products from stable, effective, and efficient sources of supply. Inventory To achieve low investment in inventory consistent with high customer service levels and high facility utilization. Scheduling To achieve high levels of throughput and timely customer delivery through effective scheduling. Maintenance To achieve high utilization of facilities and equipment by effective preventive maintenance and prompt repair of facilities and equipment. Figure 2.2
  • 13. Competing on Differentiation Uniqueness can go beyond both the physical characteristics and service attributes to encompass everything that impacts customer’s perception of value Experience differentiation (five senses / emotion / feels/ thought) ► Ferrari world Abu Dhabi ► Walt Disney Magic Kingdom – experience differentiation ► Hard Rock Cafe – dining experience
  • 14. Competing on Cost Provide the maximum value as perceived by customer. Does not imply low quality. ► Petra Engineering Industries Co ► Walmart – small overhead, shrinkage, and distribution costs ► Franz Colruyt – no bags, no bright lights, no music, and doors on freezers
  • 15. Competing on Response ▶ Flexibility is matching market changes in design innovation and volumes ▶ A way of life at Hewlett-Packard ▶ Reliability is meeting schedules ▶ German machine industry ▶ Timeliness is quickness in design, production, and delivery ▶ Johnson Electric, Pizza Hut, Motorola
  • 16. OM’s Contribution to Strategy Product Quality Process Location Layout Human resource Supply chain Inventory Scheduling Maintenance DIFFERENTIATION: Innovative design Safeskin’s innovative gloves Broad product line Fidelity Security’s mutual funds After-sales service Caterpillar’s heavy equipment service Experience Hard Rock Café’s dining experience COST LEADERSHIP: Low overhead Franz-Colruyt’s warehouse-type stores Effective capacity Southwest Airline’s use aircraft utilization Inventory Walmart’s sophisticated management distribution system RESPONSE: Flexibility Hewlett-Packard’s response to volatile world market Reliability FedEx’s “absolutely, positively, on time” Quickness Pizza Hut’s 5-minute guarantee at lunchtime Figure 2.3 10 Operations Competitive Decisions Strategy Example Advantage Response (faster) Cost leadership (cheaper) Differentiation (better)
  • 17. 1. Goods and services design •Defines what is required of operations •Product design determines quality, sustainability and human resources 2. quality •Determine the customer’s quality expectations •Establish policies and procedures to identify and achieve that quality 3. Process and capacity design •How is a good or service produced? •Commits management to specific technology, quality, resources, and investment. 4. Location selection • Nearness to customers, suppliers, and talent. • Determine ultimate success. Ten Strategic OM Decisions
  • 18. 5. Layout design •Integrate capacity needs, personnel levels, technology, and inventory •Determine the efficient flow of materials, people, and information. 7. Supply-chain management •Determine what is to be made and purchased, from whom, and under what conditions (quality, delivery, innovation) •Mutual trust between buyer and supplier 8. Inventory management •Optimize considering customer satisfaction, supplier capability, and production schedules. Ten Strategic OM Decisions cont.. 6. Human resources and job design •Integral and expensive part of the total system design. •Recruit, motivate, and retain personnel with the required talent
  • 19. 9. Scheduling •Develop feasible and efficient schedules of production •Determine facilitate e & control the HR and demands 10. Maintenance •Maintain a reliable and stable system. Ten Strategic OM Decisions cont..
  • 21. Implementing Strategic Decisions TABLE 2.2 Operations Strategies of Two Drug Companies COMPETITIVE ADVANTAGE BRAND NAME DRUGS, INC. GENERIC DRUGS CORP. PRODUCT DIFFERENTIATION STRATEGY LOW COST STRATEGY Product selection and design Heavy R&D investment; extensive labs; focus on development in a broad range of drug categories Low R&D investment; focus on development of generic drugs Quality Quality is major priority, standards exceed regulatory requirements Meets regulatory requirements on a country-by-country basis, as necessary Process Product and modular production process; tries to have long product runs in specialized facilities; builds capacity ahead of demand Process focused; general production processes; “job shop” approach, short-run production; focus on high utilization Location Still located in city where it was founded Recently moved to low-tax, low-labor- cost environment
  • 22. Implementing Strategic Decisions TABLE 2.2 Operations Strategies of Two Drug Companies COMPETITIVE ADVANTAGE BRAND NAME DRUGS, INC. GENERIC DRUGS CORP. PRODUCT DIFFERENTIATION STRATEGY LOW COST STRATEGY Layout Layout supports automated product- focused production Layout supports process-focused “job shop” practices Human resources Hire the best; nationwide searches Very experienced top executives provide direction; other personnel paid below industry average Supply chain Long-term supplier relationships Tends to purchase competitively to find bargains Inventory Maintains high finished goods inventory primarily to ensure all demands are met Process focus drives up work-in-process inventory; finished goods inventory tends to be low Scheduling Centralized production planning Many short-run products complicate scheduling Maintenance Highly trained staff; extensive parts inventory Highly trained staff to meet changing demands
  • 23. Issues In Operations Strategy ▶ Resources view ▶ Value-chain analysis ▶ Porter’s Five Forces model ▶ Operating in a system with many external factors ▶ Constant change
  • 24.
  • 25. Strategy Analysis SWOT Analysis Internal Strengths Internal Weaknesses External Opportunities External Threats Mission
  • 26. Risks of Outsourcing TABLE 2.2 Potential Advantages and Disadvantages of Outsourcing ADVANTAGES DISADVANTAGES Cost savings Increased logistics and inventory costs Gaining outside expertise Loss of control (quality, delivery, etc.) Improving operations and service Potential creation of future competition Maintaining a focus on core competencies Negative impact on employees Accessing outside technology Risks may not manifest themselves for years
  • 27. Product Life Cycle Best period to increase market share R&D engineering is critical Practical to change price or quality image Strengthen niche Poor time to change image, price, or quality Competitive costs become critical Defend market position Cost control critical Introduction Growth Maturity Decline CompanyStrategy/Issues Figure 2.5 Internet search engines Sales Drive-through restaurants DVDs Analog TVs Boeing 787 Electric vehicles iPods 3-D game players 3D printers Xbox 360
  • 28. Product Life Cycle Product design and development critical Frequent product and process design changes Short production runs High production costs Limited models Attention to quality Introduction Growth Maturity Decline OMStrategy/Issues Forecasting critical Product and process reliability Competitive product improvements and options Increase capacity Shift toward product focus Enhance distribution Standardization Fewer product changes, more minor changes Optimum capacity Increasing stability of process Long production runs Product improvement and cost cutting Little product differentiation Cost minimization Overcapacity in the industry Prune line to eliminate items not returning good margin Reduce capacity Figure 2.5
  • 29. Strategy Development and Implementation ▶ Identify key success factors ▶ Integrate OM with other activities ▶ Build and staff the organization The operations manager’s job is to implement an OM strategy, provide competitive advantage, and increase productivity
  • 30. Strategy Development Process Determine the Corporate Mission State the reason for the firm’s existence and identify the value it wishes to create. Form a Strategy Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery, dependability, after-sale service, broad product lines. Analyze the Environment Identify the strengths, weaknesses, opportunities, and threats. Understand the environment, customers, industry, and competitors. Figure 2.6
  • 31. Key Success Factors Production/Operations Figure 2.7 Marketing Service Distribution Promotion Channels of distribution Product positioning (image, functions) Finance/Accounting Leverage Cost of capital Working capital Receivables Payables Financial control Lines of credit 10 OM Decisions Sample Options Chapter Product Quality Process Location Layout Human resource Supply chain Inventory Schedule Maintenance Customized, or standardized; sustainability Define customer expectations and how to achieve them Facility size, technology, capacity, automation Near supplier or near customer Work cells or assembly line Specialized or enriched jobs Single or multiple suppliers When to reorder, how much to keep on hand Stable or fluctuating production rate Repair as required or preventive maintenance 5, S5 6, S6 7, S7 8 9 10 11, S11 12, 14, 16 13, 15 17 Support a Core Competence and Implement Strategy by Identifying and Executing the Key Success Factors in the Functional Areas
  • 32. Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to-Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8 Activity Mapping at Southwest Airlines
  • 33. Activity Mapping at Southwest Airlines Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to-Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Automated ticketing machines No seat assignments No baggage transfers No meals (peanuts) Figure 2..7
  • 34. Activity Mapping at Southwest Airlines Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to-Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules No meals (peanuts) Lower gate costs at secondary airports High number of flights reduces employee idle time between flights Figure 2.7
  • 35. Activity Mapping at Southwest Airlines Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to-Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules High number of flights reduces employee idle time between flights Saturate a city with flights, lowering administrative costs (advertising, HR, etc.) per passenger for that city Pilot training required on only one type of aircraft Reduced maintenance inventory required because of only one type of aircraft Figure 2.7
  • 36. Activity Mapping at Southwest Airlines Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to-Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Pilot training required on only one type of aircraft Reduced maintenance inventory required because of only one type of aircraft Excellent supplier relations with Boeing has aided financing Figure 2.7
  • 37. Activity Mapping at Southwest Airlines Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to-Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Reduced maintenance inventory required because of only one type of aircraft Flexible employees and standard planes aid scheduling Maintenance personnel trained only one type of aircraft 20-minute gate turnarounds Flexible union contracts Figure 2.8
  • 38. Activity Mapping at Southwest Airlines Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to-Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Automated ticketing machines Empowered employees High employee compensation Hire for attitude, then train High level of stock ownership High number of flights reduces employee idle time between flights Figure 2.8
  • 39. • Import/export or license existing product International strategy (eg, Harley-Davidson U.S. Steel) Global Operations Strategy Options • Standardize product • Economies of scale • Cross-cultural learning Global strategy (eg, Caterpillar Texas Instruments Otis Elevator) CostReduction High Low HighLow Local Responsiveness (Quick Response and/or Differentiation) Figure 2.8 • Use existing domestic model globally • Franchise, joint ventures, subsidiaries Multidomestic strategy (eg, Heinz, McDonald’s The Body Shop Hard Rock Cafe) Transnational strategy (eg, Coca-Cola, Nestlé) • Move material, people, ideas across national boundaries • Economies of scale • Cross-cultural learning
  • 40. T H A N K S F O R W A T C H I N G Batool Gharaibeh