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Introduction to
Lean Six Sigma
Presented By Tracy O’Rourke
Managing Partner & Executive Advisor
at GoLeanSixSigma.com
Our Expert: Tracy
• Managing Partner & Executive
Advisor at GoLeanSixSigma.com
• Began Process Improvement career at
GE where earned Black Belt
• UCSD & SDSU Instructor: Lean
Enterprise and Lean Six Sigma Master
Black Belt Courses
• MBA from Pepperdine University
• BA in English Literature from San
Francisco State University
How To Interact
• Ask a question
• Answer polls
Let’s Interact!
Where are you from?
Share your location in the Questions area in your Control Panel!
Who Is GoLeanSixSigma.com?
GoLeanSixSigma.com makes it
easy for everyone everywhere
to build their problem-solving
muscles.
We provide the most
practical, easy to understand
and enjoyable Lean and Six
Sigma resources available.
Today’s Agenda
• What Process Improvement is
• What Lean Six Sigma is
• Origins of Lean Six Sigma
• Why organizations Implement Lean Six Sigma
• Project examples in Government
What Is Process Improvement?
Working on
the process
versus
Working in
the process
How much time do we spend working
on the process versus in it?
When Did Improvement Efforts Start?
8
Forms of Process Improvement
• Baldrige Criteria
• Deming (PDCA)
• Theory of Constraints (TOC)
• Total Quality Management (TQM)
• 7 Quality Tools
• Lean
• Six Sigma (DMAIC)
POLL: How many of
these approaches have
you heard about
or tried before?
Origins of Lean Six Sigma
Processes Are Like Junk Drawers
A Lean process is:
• Faster
• More efficient
• More economical
• Delivers satisfactory quality
What Is A Lean Process?
Lean Principles
What Does Six Sigma Mean?
Airline Flights
Flights vs. Luggage
A Powerful Combination
Combined Toolkit
A powerful set of tools!
Common
Goals
Six SigmaLean
8 Wastes
Spaghetti Chart
Gemba Walk
Value Stream Map
Visual Workplace
Batch Size Reduction
Standard Work
Pull Production
Cell Layout
One-Piece Flow
Project Charter
Swim Lane Map
MSA
Data Collection Plan
Histogram
Root Cause Analysis
Fishbone Diagram
Design of Experiments
Statistical Tests
SPC
Control Charts
Customer Focus
Eliminate NVA
Reduce Variability
Increase Speed
Reduce Errors
Profitability
Lean Six Sigma Myths
• False: “LEAN stands for Less Employees Are Needed”
• False: “Lean Six Sigma is about headcount reduction”
• False: “Lean Six Sigma applies mainly to
manufacturing processes”
True: People are not a waste, but often their talents are
wasted on wasteful activities that do not add value.
How can we eliminate wasteful steps so that people’s
time and energy are not wasted?
Government Organizations Using
Lean Six Sigma
Decrease Costs
Increase Efficiency
Develop People
Build Problem Solving Muscles
• Decreased costs?
• Increased efficiency?
• Customer focus?
• Developing people?
POLL: What kinds of results have
you seen with Lean Six Sigma?
Government Applications
The Navy has many Lean Six Sigma applications including NAVAIR, NAVSEA
and SPAWAR. The Navy has done many successfulprojects from improving
service operations on engine ships, to reducing the cycle time in administering
awards. The Navy significantly improved jet maintenance operations cycle time
from months to weeks.
The Department of Veteran’s Affairs is creating a better experience for
Veteran’s by applying Lean Six Sigma to various processes like reducing cycle
time in the Home Based Primary Care admission process to improving flow for
patient’s appointments and even the cafeteria flow during lunch hour.
King County and the entire state of Washington is incorporating Lean Six Sigma
applications at the city, county and state agencies across the state. Projects
range from reducing cycle time on various permit and license processes, to
improving cycle time on building wastewater treatment plants.
Resources
• Lean Six Sigma Project Examples in Government:
https://goleansixsigma.com/lean-six-sigma-project-
storyboard-examples/
• Lean Six Sigma Rock Stars in Government:
https://goleansixsigma.com/public-service-
recognition-week-honorees-2016/
• Lean Six Sigma Success Stories In Every Industry:
https://goleansixsigma.com/lean-six-sigma-
industry-success-stories/
Government Books
Today We Covered
• What Process Improvement is
• What Lean Six Sigma is
• Origins of Lean Six Sigma
• Why organizations implement Lean Six Sigma
• Project examples in Government
Q&A
Getting Started
Learn more by starting some
more training!
• Yellow Belt training is FREE
at GoLeanSixSigma.com
• Green Belt Training &
Certification
• Black Belt Training &
Certification
• Lean Training &
Certification
Upcoming Webinars
Register Today at GoLeanSixSigma.com/webinars
We’ll select upcoming webinars based on your feedback,
so please share your feedback on the survey at the end of close of this webinar.
Just-In-Time Podcast
Tune in at GoLeanSixSigma.com/cafe for the latest Lean Six Sigma
news, easy ways to apply Lean Six Sigma and interviews with process
improvement leaders like you!
Q&A
Thank you for joining us!
More Questions?
Ask us at contact@goleansixsigma.com!
Click here to download
free tools, templates, inforgraphics and more!

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Introduction to Lean Six Sigma

  • 1. Introduction to Lean Six Sigma Presented By Tracy O’Rourke Managing Partner & Executive Advisor at GoLeanSixSigma.com
  • 2. Our Expert: Tracy • Managing Partner & Executive Advisor at GoLeanSixSigma.com • Began Process Improvement career at GE where earned Black Belt • UCSD & SDSU Instructor: Lean Enterprise and Lean Six Sigma Master Black Belt Courses • MBA from Pepperdine University • BA in English Literature from San Francisco State University
  • 3. How To Interact • Ask a question • Answer polls
  • 4. Let’s Interact! Where are you from? Share your location in the Questions area in your Control Panel!
  • 5. Who Is GoLeanSixSigma.com? GoLeanSixSigma.com makes it easy for everyone everywhere to build their problem-solving muscles. We provide the most practical, easy to understand and enjoyable Lean and Six Sigma resources available.
  • 6. Today’s Agenda • What Process Improvement is • What Lean Six Sigma is • Origins of Lean Six Sigma • Why organizations Implement Lean Six Sigma • Project examples in Government
  • 7. What Is Process Improvement? Working on the process versus Working in the process How much time do we spend working on the process versus in it?
  • 8. When Did Improvement Efforts Start? 8
  • 9. Forms of Process Improvement • Baldrige Criteria • Deming (PDCA) • Theory of Constraints (TOC) • Total Quality Management (TQM) • 7 Quality Tools • Lean • Six Sigma (DMAIC) POLL: How many of these approaches have you heard about or tried before?
  • 10. Origins of Lean Six Sigma
  • 11. Processes Are Like Junk Drawers
  • 12. A Lean process is: • Faster • More efficient • More economical • Delivers satisfactory quality What Is A Lean Process?
  • 14. What Does Six Sigma Mean?
  • 18. Combined Toolkit A powerful set of tools! Common Goals Six SigmaLean 8 Wastes Spaghetti Chart Gemba Walk Value Stream Map Visual Workplace Batch Size Reduction Standard Work Pull Production Cell Layout One-Piece Flow Project Charter Swim Lane Map MSA Data Collection Plan Histogram Root Cause Analysis Fishbone Diagram Design of Experiments Statistical Tests SPC Control Charts Customer Focus Eliminate NVA Reduce Variability Increase Speed Reduce Errors Profitability
  • 19.
  • 20. Lean Six Sigma Myths • False: “LEAN stands for Less Employees Are Needed” • False: “Lean Six Sigma is about headcount reduction” • False: “Lean Six Sigma applies mainly to manufacturing processes” True: People are not a waste, but often their talents are wasted on wasteful activities that do not add value. How can we eliminate wasteful steps so that people’s time and energy are not wasted?
  • 25.
  • 26. Build Problem Solving Muscles • Decreased costs? • Increased efficiency? • Customer focus? • Developing people? POLL: What kinds of results have you seen with Lean Six Sigma?
  • 27. Government Applications The Navy has many Lean Six Sigma applications including NAVAIR, NAVSEA and SPAWAR. The Navy has done many successfulprojects from improving service operations on engine ships, to reducing the cycle time in administering awards. The Navy significantly improved jet maintenance operations cycle time from months to weeks. The Department of Veteran’s Affairs is creating a better experience for Veteran’s by applying Lean Six Sigma to various processes like reducing cycle time in the Home Based Primary Care admission process to improving flow for patient’s appointments and even the cafeteria flow during lunch hour. King County and the entire state of Washington is incorporating Lean Six Sigma applications at the city, county and state agencies across the state. Projects range from reducing cycle time on various permit and license processes, to improving cycle time on building wastewater treatment plants.
  • 28. Resources • Lean Six Sigma Project Examples in Government: https://goleansixsigma.com/lean-six-sigma-project- storyboard-examples/ • Lean Six Sigma Rock Stars in Government: https://goleansixsigma.com/public-service- recognition-week-honorees-2016/ • Lean Six Sigma Success Stories In Every Industry: https://goleansixsigma.com/lean-six-sigma- industry-success-stories/
  • 30. Today We Covered • What Process Improvement is • What Lean Six Sigma is • Origins of Lean Six Sigma • Why organizations implement Lean Six Sigma • Project examples in Government
  • 31. Q&A
  • 32. Getting Started Learn more by starting some more training! • Yellow Belt training is FREE at GoLeanSixSigma.com • Green Belt Training & Certification • Black Belt Training & Certification • Lean Training & Certification
  • 33. Upcoming Webinars Register Today at GoLeanSixSigma.com/webinars We’ll select upcoming webinars based on your feedback, so please share your feedback on the survey at the end of close of this webinar.
  • 34. Just-In-Time Podcast Tune in at GoLeanSixSigma.com/cafe for the latest Lean Six Sigma news, easy ways to apply Lean Six Sigma and interviews with process improvement leaders like you!
  • 35. Q&A
  • 36. Thank you for joining us! More Questions? Ask us at contact@goleansixsigma.com! Click here to download free tools, templates, inforgraphics and more!