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Low Voltage Underground Cable
Developing an Asset Based Management Strategy




  Stuart Hanebuth                         MEMBER
 Vice President
                  Power Survey Company
                        25 Campus Drive
                      Kearny, NJ, 07032
Motivation & Outline
 o Overview
         o Voltage Class & Cable Insulation

 o Low Voltage Cable Failure
         o Causes of Cable Failure
         o Impact of Cable Failure

 o Asset Management
         o Asset Management &Techniques

 o Developing a Strategy
         o Current Approach
         o LV Cable Management Framework

 o Summary & References




                GM12 – SUMMER 2012            PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
Overview




                                              2 - 45 kV
                                         Voltage Class
    Low Voltage              Medium Voltage                     High Voltage              Extra High Voltage
      120 – 600 V

                                   Extruded Polymer Insulation
                                    Extruded Polymer Insulation




                                              46 - 160 kV
                                         Paper Insulation
                                          Paper Insulation




                                              161 – 500 kV
 Secondary Distribution    Primary Distribution               Subtransmission                Transmission


                                                                     Tan - δ


         ?
                                                                      Tan - δ
                                                             Partial Discharge (PD)
                                                              Partial Discharge (PD)
                                                                            Dielectric Strength
                                                                             Dielectric Strength

                                   Cable Diagnostic Method

                    GM12 – SUMMER 2012                              PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
Low Voltage Cable Failure
     Low voltage cable failure affects capital expenditures, system outages and
     interruptions as well as public safety.


 •     Reliability: 50% of underground
                                                             Miles of Cable
       related failures are associated with
       cable failure.1                                                 H.V.

 • Public Safety: NY utilities have                                 Medium
   reported more than 40,000 cases of                               Voltage
   Contact Voltage, many of which are
   cable failures.2
                                                                 Low Voltage
 •     Cost: Utilities report up to 18% of                       Distribution
       annual capital expenditures replace                          Cable
       only 1% of cable 3




                      GM12 – SUMMER 2012              PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
Low Voltage Cable Failure
                            Aging infrastructure
                            • Expected life – 30 years
                            •Thermal, chemical, mechanical failure
                            •Abrasion against metal support racks

                            In-situ Damage
                            •Construction dig-in
                            •Tampering by the public
                            •Duct collapse

                            Workmanship
                            • Unintentional damage
                            •Improper preparation
                            •Improper wiring (reversed polarity)


       GM12 – SUMMER 2012                    PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
Asset Management
 “Asset management means operating a group of assets over the whole
 technical life-cycle guaranteeing a suitable return and ensuring defined
 service and security standards.” 4

 Asset Management Techniques
 •       Maintenance Strategies
          • Condition vs. Importance
 •       Determine Component Condition
          •  Online – Offline Monitoring
 •       Simulate Asset over long term
          • System dynamics
 •       Statistical approach
          •  Statistical Fault analysis
 •       Life management
          •   Optimizing remaining life

     4 - “Asset Management Techniques “ Electrical Power & Energy Systems, J. Schneider et al. 2006, 28, 643-654

                             GM12 – SUMMER 2012                              PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
Developing a Strategy
 LV-Cable Management: Our Current Approach

 •   Run to Failure: Corrective Maintenance (CM)
         •   System faults are designed to burn clear

 •   Condition of Cable is addressed following a system failure mode
         •   Smoking manhole
         •   Manhole fire and/or explosion
         •   Service interruption or outage
         •   Collateral damage to neighboring cable /equipment
         •   Contact voltage

 •   LV Cable Failure Data: Analysis
            Comprehensive database is largely nonexistent
            Scattered sources of cable failure data




                      GM12 – SUMMER 2012                PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
Developing a Strategy
  • Hybrid of Asset Management Techniques

                                     •Visual detection of defects
                                         •   Repair data from CV programs 2
    Maintenance                      •Proactive replacement
                                         •   Aged based cable replacement efforts
                                     •Predictive modeling
                                         •   Machine learning techniques applied to
 Condition Monitoring                        electric power grid 6
                                     •CV detections
                                         •   Detection and Mitigation of CV
                                         •   Elevated voltage investigation 6
   Asset Simulation
                                         •   Source determination: harmonic
                                             measurement 7
                                     •Unified system failure modes
                                         •   Contact Voltage & Manhole Events 8
   Data & Analysis                   •Mechanisms of Aging and Degradation
                                         •   Diagnostics of cable systems 9


                GM12 – SUMMER 2012              PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
Summary
 • LV Cable Characteristics: Voltage Class, insulation type and
   distribution system configuration

 • Types of cable failure: Age based deterioration, in-situ damage
   and general workmanship issues

 • Cable Failure Impact: Cost, reliability and public safety

 • Asset Management Techniques: Maintenance strategies,
   component condition, asset simulation and data analysis

 • Current Approach to LV Cable Management: Not much exists,
   corrective maintenance (run to failure)

 • Developing the Framework for Management of LV Cable



                GM12 – SUMMER 2012           PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
References
 1 - Potomac Electric Power Company (PEPCO ) 2009-2011 Outage Reports
             http://bit.ly/OFmEI9 FC 982

 2 - New York State Public Service Commission Stray Voltage Report 2006-2011
             http://www3.dps.ny.gov/W/PSCWeb.nsf/All/400E5FF8A07FEFC185257687006F38C8?OpenDocument

 3 - Consolidated Edison 2011 Capital Expenditure Report
             http://www3.dps.ny.gov/

 4 - “Asset Management Techniques“ Electrical Power & Energy Systems, J. Schneider et al. 2006, 28, 643-
 654

 5 - Consolidated Edison 2011 Stray Voltage Report (p. 29-43)
             http://documents.dps.ny.gov/public/Common/ViewDoc.aspx?DocRefId=%7B0D67AB70-0C8B-4DDB-A458-7EDD2978BB3C%7D

 6 - “Processes for Investigating Elevated Voltage in the Urban Environment” D. Kalokitis et al. 2010
              www.powersurveyco.com/?attachment_id=327

 7 - “Using Harmonic Measurements to Aid in Source Determination during Elevated Voltage Investigations”, S.
      Hanebuth et al. 2011
              www.powersurveyco.com/?attachment_id=342

 8 - “The Electro-Chemical Basis of Manhole Events”, L. Zhang et al. 2009, IEEE DEIS
             http://www.ims.uconn.edu/~eprcable/manhole.pdf

 9 - “Diagnostic testing of underground cable systems” National Electric Energy Testing Research and
 Applications Center (NEETRAC)
             www.neetrac.gatech.edu/publications/CDFI_Phase_1_Final-Report.pdf


                        GM12 – SUMMER 2012                                  PSPI 04 -- ASSET MANAGEMENT WORKING GROUP

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Managing Low Voltage Cable

  • 1. Low Voltage Underground Cable Developing an Asset Based Management Strategy Stuart Hanebuth MEMBER Vice President Power Survey Company 25 Campus Drive Kearny, NJ, 07032
  • 2. Motivation & Outline o Overview o Voltage Class & Cable Insulation o Low Voltage Cable Failure o Causes of Cable Failure o Impact of Cable Failure o Asset Management o Asset Management &Techniques o Developing a Strategy o Current Approach o LV Cable Management Framework o Summary & References GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 3. Overview 2 - 45 kV Voltage Class Low Voltage Medium Voltage High Voltage Extra High Voltage 120 – 600 V Extruded Polymer Insulation Extruded Polymer Insulation 46 - 160 kV Paper Insulation Paper Insulation 161 – 500 kV Secondary Distribution Primary Distribution Subtransmission Transmission Tan - δ ? Tan - δ Partial Discharge (PD) Partial Discharge (PD) Dielectric Strength Dielectric Strength Cable Diagnostic Method GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 4. Low Voltage Cable Failure Low voltage cable failure affects capital expenditures, system outages and interruptions as well as public safety. • Reliability: 50% of underground Miles of Cable related failures are associated with cable failure.1 H.V. • Public Safety: NY utilities have Medium reported more than 40,000 cases of Voltage Contact Voltage, many of which are cable failures.2 Low Voltage • Cost: Utilities report up to 18% of Distribution annual capital expenditures replace Cable only 1% of cable 3 GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 5. Low Voltage Cable Failure Aging infrastructure • Expected life – 30 years •Thermal, chemical, mechanical failure •Abrasion against metal support racks In-situ Damage •Construction dig-in •Tampering by the public •Duct collapse Workmanship • Unintentional damage •Improper preparation •Improper wiring (reversed polarity) GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 6. Asset Management “Asset management means operating a group of assets over the whole technical life-cycle guaranteeing a suitable return and ensuring defined service and security standards.” 4 Asset Management Techniques • Maintenance Strategies • Condition vs. Importance • Determine Component Condition • Online – Offline Monitoring • Simulate Asset over long term • System dynamics • Statistical approach • Statistical Fault analysis • Life management • Optimizing remaining life 4 - “Asset Management Techniques “ Electrical Power & Energy Systems, J. Schneider et al. 2006, 28, 643-654 GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 7. Developing a Strategy LV-Cable Management: Our Current Approach • Run to Failure: Corrective Maintenance (CM) • System faults are designed to burn clear • Condition of Cable is addressed following a system failure mode • Smoking manhole • Manhole fire and/or explosion • Service interruption or outage • Collateral damage to neighboring cable /equipment • Contact voltage • LV Cable Failure Data: Analysis  Comprehensive database is largely nonexistent  Scattered sources of cable failure data GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 8. Developing a Strategy • Hybrid of Asset Management Techniques •Visual detection of defects • Repair data from CV programs 2 Maintenance •Proactive replacement • Aged based cable replacement efforts •Predictive modeling • Machine learning techniques applied to Condition Monitoring electric power grid 6 •CV detections • Detection and Mitigation of CV • Elevated voltage investigation 6 Asset Simulation • Source determination: harmonic measurement 7 •Unified system failure modes • Contact Voltage & Manhole Events 8 Data & Analysis •Mechanisms of Aging and Degradation • Diagnostics of cable systems 9 GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 9. Summary • LV Cable Characteristics: Voltage Class, insulation type and distribution system configuration • Types of cable failure: Age based deterioration, in-situ damage and general workmanship issues • Cable Failure Impact: Cost, reliability and public safety • Asset Management Techniques: Maintenance strategies, component condition, asset simulation and data analysis • Current Approach to LV Cable Management: Not much exists, corrective maintenance (run to failure) • Developing the Framework for Management of LV Cable GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP
  • 10. References 1 - Potomac Electric Power Company (PEPCO ) 2009-2011 Outage Reports http://bit.ly/OFmEI9 FC 982 2 - New York State Public Service Commission Stray Voltage Report 2006-2011 http://www3.dps.ny.gov/W/PSCWeb.nsf/All/400E5FF8A07FEFC185257687006F38C8?OpenDocument 3 - Consolidated Edison 2011 Capital Expenditure Report http://www3.dps.ny.gov/ 4 - “Asset Management Techniques“ Electrical Power & Energy Systems, J. Schneider et al. 2006, 28, 643- 654 5 - Consolidated Edison 2011 Stray Voltage Report (p. 29-43) http://documents.dps.ny.gov/public/Common/ViewDoc.aspx?DocRefId=%7B0D67AB70-0C8B-4DDB-A458-7EDD2978BB3C%7D 6 - “Processes for Investigating Elevated Voltage in the Urban Environment” D. Kalokitis et al. 2010 www.powersurveyco.com/?attachment_id=327 7 - “Using Harmonic Measurements to Aid in Source Determination during Elevated Voltage Investigations”, S. Hanebuth et al. 2011 www.powersurveyco.com/?attachment_id=342 8 - “The Electro-Chemical Basis of Manhole Events”, L. Zhang et al. 2009, IEEE DEIS http://www.ims.uconn.edu/~eprcable/manhole.pdf 9 - “Diagnostic testing of underground cable systems” National Electric Energy Testing Research and Applications Center (NEETRAC) www.neetrac.gatech.edu/publications/CDFI_Phase_1_Final-Report.pdf GM12 – SUMMER 2012 PSPI 04 -- ASSET MANAGEMENT WORKING GROUP